SARGENT 8475646 Cylindrical Lever Lockset Installation Guide

Table of Contents

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NOTE : Accurate door preparation is essential for the proper functioning of this lock. Follow the template and instructions carefully.

THRU-BOLTS ARE PROVIDED AND RECOMMENDED FOR USE ESPECIALLY ON HIGH-TRAFFIC DOORS. THERE ARE THREE THRU-BOLT LOCATION OPTIONS

The lever anti-sagging mechanism within the lock chassis has a patent in the U.S. and other countries.

Mark door

A. Check the lock for proper backset and thru-bolt locations before marking the door.
B. Detach the “Door edge” Template from the main template Card
C. Fold the main template on the desired line (Low, Flat, or High bevel line).
D. Position the template at the desired height from floor (Recommended height from the floor is 38″ (97cm)).
E. Mark center for 21/8″(54mm) hole.
F. Mark centers for (2)5/16″(8mm) holes if thru-bolt are being used.
G. Use the “Door Edge” Template to mark a 7/8″ or 1″ hole for the latch bolt.

Drill holes

A. Drill a 21/8″(54mm) hole through the door (from both sides to avoid damaging the door).
B. Drill (2) 5/1 6″ (8mm) holes for thru-bolt(if used)
C. Drill a 1″ (25mm) or 7/8″ (22mm) (depending on latch housing diameter) in the door edge.

Install latch

Insert the latch into the hole. Trace around faceplate
Chisel out the wood until the faceplate fits flat with the door edge.
Drill (2) %4″(3.5mm) holes and secure latch unit with combo-screws supplied.
Fasten the latch to the door so that the beveled side of the latchbolt faces the amb.

Install strike

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A. Mark the vertical line and height on the jamb exactly opposite the center of the latch hole.
B. Drill (2) 1″ (25mm) holes, 3/4″ (19mm) deep, 5/1 6″ (8mm) above and below heightline.
C. Use a strike plate as a pattern for the cutout. Clean out the hole and install the strike.
- A. Mark the vertical line and height on the jamb exactly opposite the center of the latch hole.
- B. Drill (2) 7/s” (22mm) holes, 11/16″ (17mm) deep, 3/s” (10mm) above and below the height line.
- C. Use a strike plate as a pattern for the cutout. Clean out the hole and install the strike.

Must use M6 x 8.5mm screws If not use thru-bolts. Must use #10-32 x 1-1 /8″ screws if using thru-bolts.

Disassemble inside trim

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Adjust for door thickness

Lockset is factory preset for 13/4″{45mm) doors.

The lock can be adjusted for door thickness range from 13/s” to 13/4″
Rotate the outside rose assembly until the correct door thickness mark is aligned with the outside rose plate.

Install lock unit

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IMPORTANT: When inserting the lock into the door, ensure that the latch prongs engage in the chassis housing and the retractor engages in the latch bar.
IMPORTANT: This lock is factory preset for 13// (45mm) doors. See Step 6. to center chassis indoors or to change adjustment for other door thicknesses

CAUTION: When using a power screwdriver for installation, set to minimum torque setting.

A. Hold the Lock in place in the door.
B. Put the mounting plate into position on the chassis.
C. Place mounting plate. Tighten it to lock body with (2) #10 – 32 x 11 /8″ screws
D. Place inside rose ass’y. Tighten it to lock the body with screws supplied.
- NOTE 1 : (2) #10 – 32 x 11 /s” ( *) screws can be used for outside thru-bolt type only.
- NOTE 2 : (2) M6 x 8.5mm screws can be used for no thru-bolt type only.

Install inside rose assembly

Align dimples on the rose with grooves inside the rose assembly.
Place the rose against the door and rotate clockwise until dimples snap into slots next to the grooves.

Install inside lever

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Slide the inside lever onto the spindle. Push the lever completely into place. (Pull on the lever to make sure that the catch is fully engaged.)
Test the operation of the lock to make sure you have followed instructions correctly.

Remove outside lever

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Insert the key into the cylinder. Insert a push pin (or similar tool) into the hole in the lever. Turn the key one-quarter turn and push the tool (push pin) to depress the lever catch. Slide the lever from the spindle.

Reassemble outside lever

Put the cylinder into the outside lever. Then insert the key into the cylinder.
Slide the lever onto the outside spindle until the cylinder tailpiece engages into the slot inside the spindle.
Turn the key a quarter turn and hold in that position. At the same time depress the lever catch and push the lever on until it snaps into place.
Release and remove the key.

CAUTION FOR CLASSROOM FUNCTION

IMPORTANT: Turn the cam anti-clockwise as far as it will go before installing the outside lever and cylinder.