RehabMart Sunset Harbor Commercial Playground System Installation Guide

RehabMart Sunset Harbor Commercial Playground System

Product Information

Specifications

• Product Name: Playground Structure
• Model Number: XYZ-123
• Material: Steel
• Post Size: 3.5 inches
• Deck Types: Square, Rectangle

Product Usage Instructions

Post Installation

Do not cement posts into place until the entire structure is assembled. Refer to the General Installation guide for footing information and dig proper holes for the support posts.

Square Deck Installation

1. Ensure posts are in place.
2. Using four (4) M10*35 bolts, eight (8) M10 washers, and four (4) M10 lock nuts, attach each square deck to each preattached deck clamp.
3. Deck clamps are pre-attached to the posts and should not be altered.

Rectangle Deck Installation

1. After the posts are in place, use four (4) M10*35 bolts, eight (8) M10 washers, and four (4) M10 lock nuts to attach the rectangle deck to each pre-attached deck clamp.
2. Deck clamps are pre-attached to the posts and should not be altered.

3.5-inch Clamp Installation Guide

Instructions for installing different types of 3.5-inch clamps are provided in the manual. Follow the specific steps for each type of clamp installation.

Transfer Station (for 3.5 post) Install

1. Connect half of the 3.5-inch tube clamp to the handrail using one (1) M8*30 bolt. Set the handrail into place and attach the second half of the clamp using the provided hardware. Repeat for the other handrail.
2. Using three (3) M10*25 bolts, six (6) M10 washers, and three (3) M10 lock nuts, attach the top of the stairs to the square deck.

FAQs (Frequently Asked Questions)

Q: Can I alter the pre-attached deck clamps?

A: No, deck clamps are pre-attached to the posts and should not be altered in any way for safety reasons.

Q: What size bolts are used for attaching the components?

A: For most installations, M10 bolts are used along with washers and lock nuts. Refer to specific instructions for each component for detailed bolt sizes.

INSTALLATION STEPS

Post Installation

1. STEP: 1
   • DO NOT CEMENT POSTS INTO PLACE UNTIL THE ENTIRE STRUCTURE IS ASSEMBLED.
   • Refer to the General Installation guide footing information and dig proper holes for the support posts.

Square Deck Installation

1. STEP: 1
2. After the posts are in place, using four (4) M10*35 bolts, eight (8) M10 washers, and four (4) M10 lock nuts, attach each square deck to each pre-attached deck clamp as shown in the image.
3. Deck clamps are pre-attached to the posts and should not be altered in any way.

Rectangle Deck Installation

1. STEP: 1
   • After the posts are in place, using four (4) M10*35 bolts, eight (8) M10 washers, and four (4) M10 lock nuts, attach the rectangle deck to each pre-attached deck clamp as shown in the image.
     Deck clamps are pre-attached to the posts and should not be altered in any way.

3.5-inch Clamp Installation Guide

• 3.5-inch Flat Clamp
• Connect half of the flat clamp to the component using one (1) M8*40 bolt. Then, using the other half of the flat clamp and the hardware provided in the clamp hardware bag, attach the other half of the tube clamp around the post.

3.5-inch Tube Clamp

• Connect half of the clamp to the component using one (1) M8*30 bolt. Then, using the other half of the tube clamp and the hardware provided in the clamp hardware bag, attach the other half of the tube clamp around the post.

3.5-inch Clamp Installation Guide

• 3.5-inch 90-degree Flat Clamp
  • Connect half of the flat clamp to one panel using one (1) M8*40 bolt. Then, using the other half of the flat clamp and the hardware provided in the clamp hardware bag, attach the other half of the tube clamp around the post.
  • Then, attach the next panel to the other side of the clamp using the same process.
• 3.5-inch Double Slide Clamp
  • Connect half of the double slide clamp to the double slide hood using one (1) M8*30 bolt.
  • Then, using the other half of the clamp and the hardware provided in the clamp hardware bag, attach the other half of the tube clamp around the post.

36” Transfer Station (for 3.5” post) Install

1. STEP: 1
   • Connect half of the 3.5-inch tube clamp to the handrail using one (1) M8*30 bolt. Set the handrail into place, then attach the second half of the clamp using the hardware provided in the clamp bag. Repeat this process for the other handrail.
2. STEP: 2
   • Using three (3) M10*25 bolts, six (6) M10 washers, and three (3) M10 lock nuts, attach the top of the stairs to the square deck.
   • 36” Transfer Station (for 3.5” post) Install
3. STEP: 3
   • Using four (4) M10*25 bolts, eight (8) M10 washers, and four (4) M10 lock nuts, connect the bottom of the handrails to the bottom of the 3-foot transfer stair.
4. STEP: 4
   • Using two (2) M10*25 bolts, four (4) M10 washers, and two (2) lock nuts, attach the handrail to the square deck.
5. STEP: 5
   • Using three (3) M10*25 bolts, six (6) M10 washers, and three (3) M10 lock nuts, attach the ADA transfer deck to the base of the 3-foot ADA transfer stair.
6. STEP: 6
   • See the general installation guide regarding footing information for the transfer deck handrail & mount. Using two (2) M10*65 bolts, four (4) M10 washers, and two (2) M10 lock nuts, attach the transfer handrail to the ADA transfer deck.
7. STEP: 7
   • Using two (2) M10*25 bolts, four (4) M10 washers, and two (2) lock nuts, attach the transfer deck mount to the ADA transfer deck.
8. STEP: 8
   • See the general installation guide regarding footing information for the ADA transfer step mount. Using two (2) M10 bolts, four (4) M10 washers, and two (2) M10 lock nuts, attach the transfer step to each ADA transfer step mount.
9. STEP: 9
   • Using three (3) M10*25 bolts, six (6) M10 washers, and three (3) M10 washers, attach the top of the ADA transfer step to the ADA transfer deck.

3.5-inch Metal Barrier Installation

1. STEP: 1
   • Attach the metal barrier to the designated posts using two (2) tube clamps and two (2) M830 bolts. Then, attach the bottom of the metal barrier to the deck using two (2) M1025 bolts, four (4) M10 washers, and two (2) M10 lock nuts.

3-foot Single Wave Slide Installation

1. STEP: 1
   • Take one (1) 3.5-inch flat clamp, and loosely attach it around a post using the bolts and nuts provided in the clamp hardware bag. Repeat this process on the other post.
   • Then, use one (1) M8*40 bolt, one (1) M8 washer, and one (1) M8 lock nut to attach each side of the slide hood to each clamp. Leave bolts loose until the slide is in place.
2. STEP: 2
   • See the general installation guide regarding footing information for the slide end mount. Using two (2) M8*20, and two (M8) spring washers. And two (2) M8 washers, attach the slide to the slide support post.
3. STEP: 3
   • To attach a single slide to a deck, use two (2) M10*45 bolts, four (4) M10 washers, and two (2) M10 lock nuts. Repeat this process for the other side of the slide. Repeat this process for each single slide.
4. STEP: 4
   • Using two (2) M8*45 bolts, two (2) M8 washers, two (2) M12 washers, and one (1) M12 inner hex spiral nut, attach the slide to the slide hood. Repeat this process for the other side of the slide.

4-foot Double Wave Slide Installation

1. STEP: 1
   • Attach the deck climber extension to the proper deck using four (4) M10*25 bolts, eight (8) M10 washers, and four (4) M10 lock nuts.
2. STEP: 2
   • Then, See the general installation guide regarding footing information for the double slide end mounts. Using two (2) M8*20 bolts, two (2) M8 spring gaskets, and two (2) M8 washers, attach the slide end mounts to the double slide.
3. STEP: 3
   • Then, attach the slide to the deck extension using four (4) M10*45 bolts, eight (8) M10 washers, and four (4) M10 lock nuts.
4. STEP: 4
   • Once the slide is attached, take the double slide hood and insert the hood into the top of the slide, and then attach the top using two (2) double slide clamps, and two (2) M8*30 bolts.

12-inch Middle Stair Installation

1. STEP: 1
   • Using eight (6) M10*25 bolts, twelve (12) M10 washers, and six (6) M10 lock nuts, attach the 12-inch middle stair to the assigned decks.
2. STEP: 2
   • Then, once the stair is in place, attach the 12-inch connection handrail to the posts using four (4) 3.5-inch tube clamps, and four (4) M8*30 bolts.
   • Then, attach the bottom of the handrails to the decks using one (1) M10*25 bolt, two (2) M10 washers, and one (1) M10 lock nut for each attachment point.

Overhead Access Ladder Installation

1. STEP: 1
   • Attach the Overhead Access Ladder to the designated posts by connecting half of the tube clamp to the ladder using one (1) M8*30 bolt.
   • Repeat this process for each attachment point. Set the ladder into place, then attach the second half of the clamp around the post.

Straight Rung Overhead Ladder Installation

1. STEP: 1
   • Attach the Overhead Straight Ladder to the designated posts by connecting half of the tube clamp to the ladder using one (1) M8*30 bolt.
   • Repeat this process for each attachment point. Set the ladder into place, then attach the second half of the clamp around the post.

Pod Climber Installation

1. STEP: 1
   • See the general installation guide regarding footing information for the pod climber. Attach the circle end mount to the bottom of the climber using the pre-attached hardware.
   • Each attachment uses three (3) M10*20 bolts, three (3) M10 spring gaskets, and one (3) M10 large gaskets.
2. STEP: 2
   • Using three (3) M10*25 bolts, six (6) M10 washers, and three (3) M10 lock nuts, attach the pod climber to the deck.

Line Roof Installation

1. STEP: 1
   • Set the line roof on top of the posts. Take four (4) self-tapping screws and drill them through the notch at each corner of the roof, into the support posts.

Rain Wheel Installation

1. STEP: 1
   • Detach half of the tube clamp connected to the Rain Wheel, and re-attach the clamp around the support post, as shown in the picture.
   • Recommended install height is 20 to 36 inches above surfacing depending on age range.

Single Drum Installation

1. STEP: 1
   • Detach half of the tube clamps connected to the Single Drum, and re-attach the clamps around the support post, as shown in the image. Recommended install height is 20 to 36 inches above surfacing depending on age range.

• 1 Playground Drive Greenfield, IN 46140 1-800-667-0097
• Created By: Aaron Price Date: 04/18/2018

Documents / Resources

| RehabMart Sunset Harbor Commercial Playground System [pdf] Installation Guide
Sunset Harbor Commercial Playground System, Harbor Commercial Playground System, Commercial Playground System, Playground System, System
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