Electronic WAGO Circuit Breaker Instruction Manual

June 1, 2024
WAGO

WAGO Circuit Breaker
Instruction ManualElectronic WAGO Circuit Breaker Electronic WAGO Circuit Breaker
1-channel; 24 VDC; 4 A; NEC Class 2
787-3861/400-1000

Provisions

This document applies to the following product:
787-3861/400-1000 (Electronic Circuit Breaker (ECB))
Product detail page www.wago.com/787-3861/400-1000
The product must only be installed and operated in accordance with the operating instructions. Knowledge of the operating instructions is required for proper use. You can find all documents and information on the detailed product page.
1.1 Intended Use
The product reliably protects load circuits against short circuits and overloads.
The product is an open type device and is designed for installation in an additional enclosure.

  • The product is designed for use in dry indoor rooms.
  • Operation of the products in industrial area is permitted.
  • The product meets the EMC requirements for the residential, office and commercial area as well as small business, if the product used complies with the required emissions of interference (emission limits).
  • Operation of the product in other application areas is only permitted when corresponding approvals and labeling are present.

Improper Use
Improper use of the product is not permitted. Improper use occurs especially in the follow-ing cases:

  • Non-observance of the intended use
  • Use without protective measures in an environment in which moisture, salt water, salt spray mist, dust, corrosive fumes, gases, direct sunlight or ionizing radiation can occur
  • Use of the product in areas with special risk that require continuous fault-free operation and in which failure of or operation of the product can result in an imminent risk to life, limb or health or cause serious damage to property or the  environment (such as the operation of nuclear power plants, weapons systems, aircraft and motor vehicles)

Warranty and Liability
The provisions of the latest WAGO General Terms and Conditions of Deliveries and Ser-vices (GTC) apply as well as the Software License Terms for Standard Software (SW-License) applicable to software products und software  embedded in WAGO hardware products, both available at: www.wago.com.
In particular, the warranty is void if:

  • The product is improperly used.
  • The deficiency (hardware and software configurations) is due to special instructions.
  • Modifications to the hardware or software have been made by the user or third parties that are not described in this documentation and that has contributed to the fault.
    Individual agreements always have priority.

Obligations of Installers/Operators
The installers and operators bear responsibility for the safety of an installation or a sys-tem assembled with the product. The installer/operator is responsible for the proper installation and safety of the system. All laws, standards,  guidelines, local regulations and accepted technology standards and practices applicable at the time of installation, and the instructions in the the products’ Instructions for Use, must be complied with. In addition, the installment  requirements for licensing must be observed. In the event of noncompliance, the product may not be operated within the scope of the approval.
1.2 Typographical Conventions
Number Notation

100 Decimals: Normal notation
0x64 Hexadecimals: C-notation
‘100’ Binary: In single quotation marks
‘0110.0100’ Nibbles separated by a period

Text Formatting

italic Names of paths or files
bold Menu items, entry or selection fields, emphasis
Code Sections of program code
> Selection of a menu point from a menu
“Value” Value entries
[F5] Identification of buttons or keys

Cross References / Links


| Cross references/links to a topic in a document
---|---


| Cross references / links to a separate document
| Cross references / links to a website


| Cross references / links to an email address

Sequence of Action
This symbol identifies a precondition.
1. Action step
2. Action step
This symbol identifies an intermediate result.
This symbol identifies the result of an action.
• Individual action step
Lists
• Lists, first level
– Lists, second level
Figures
Figures in this documentation are for better understanding and may differ from the actual product design.
Warning Messages
DANGER

Type and source of hazard
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
• Action step to reduce risk
WARNING
Type and source of hazard
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
• Action step to reduce risk
CAUTION
Type and source of hazard
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
• Action step to reduce risk
NOTICE
Type and source of malfunction (property damage only)
Indicates a potentially hazardous situation which, if not avoided, may result in damage to property.
• Action step to reduce risk
Information Notices
Note
Information
Indicates information, clarifications, recommendations, referrals, etc.
1.3 Definitions
This Product Manual uses the terms “switched on,” “switched off” and “triggered.” To clearly distinguish these terms, they are explained below:

Item Definition
Switched on The user has manually activated the product via the button or a

correspond- ing signal at the control input. The load circuit is closed; current is flowing.
Switched off| The user has manually deactivated the product via the button or a corresponding signal at the control input. The load circuit is open; the current flow is interrupted.
Tripped| The product’s electronics have been triggered by overcurrent, undervoltage or overvoltage. The load circuit is open; the current flow is interrupted.

1.4 Legal Information
Intellectual property
The intellectual property of this document belongs to WAGO GmbH & Co. KG. The repro-duction and distribution of its content (in whole or in part) is prohibited, unless otherwise provided by statutory provisions, written agreements or  this document. In case of doubt, the written consent of WAGO GmbH & Co. KG must be obtained in advance. Third-party products are always mentioned without any reference to patent rights. WAGO GmbH & Co. KG, or the manufacturer of third-party products, retains all rights regarding patent, utility model or design registration.
Third-party trademarks are referred to in the product documentation. The “ ® ” and “ TM”  symbols are omitted hereinafter. The trademarks are listed in the Appendix: Protected Rights [▶ 34].
Subject to Change
The instructions, guidelines, standards, etc., in this manual correspond to state of the art  at the time the documentation was created and are not subject to updating service. The installer and operator bear sole responsibility to ensure  they are complied with in their currently applicable form. WAGO GmbH & Co. KG retains the right to carry out technical changes and improvements of the products and the data, specifications and illustrations of this manual. All claims  for change or improvement of products that have already been delivered – excepting change or improvement performed under guarantee agreement – are excluded.

Safety

2.1 General Safety Regulations

  • This documentation is part of the product. Therefore, retain the documentation during the entire service life of the product. Pass on the documentation to any subsequent user of the product. In addition, ensure that any supplement  to this documentation is included, if necessary.
  • The product must only be installed and put into operation by qualified electrical specialists per EN 50110‑1/-2 and IEC 60364.
  • Comply with the laws, standards, guidelines, local regulations and accepted technology standards and practices applicable at the time of installation.

2.2 Electrical Safety

  • High voltage can cause electric shock or burns! Disconnect all power sources from the product before performing any installation, repair or maintenance.
  • Make sure the product does not carry any voltage before starting work.

Power Supply

  • For non-hazardous active voltage per EN/UL/IEC 61010-1, SELV/PELV power sup-plies shall be used.
  • Connecting impermissible current or frequency values may destroy the product.
  • Provide suitable disconnect and overcurrent protection on the system side. The protection device must be located near the product where it can be operated. The OFF position must be clearly marked on the protection device.

Cables

  • Always design the connection cables for the maximum anticipated current load.
  • High currents and the inherent head generated by the product can cause additional heat generation at the clamping point. Plan for a correspondingly higher temperature range for the connecting cables, or reduce inherent heat by  selecting larger conductor cross-sections.
  • Only one conductor may be connected to each connection point (e.g., CAGE CLAMP® connection).

Grounding/Protection/Fuses

  • When handling the product, please ensure that environmental factors (personnel, work space and packaging) are properly equalized. Do not touch any conducting parts.

2.3 Mechanical Safety

  • Before startup, please check the product for any damage that may have occurred during shipping. Do not put the product into operation in the event of mechanical damage.
  • Do not open the product housing.
  • Avoid conductive contamination.

2.4 Thermal Safety

  • The surface of the housing heats up during operation. Under special conditions (e.g., in the event of a fault or increased surrounding air temperature), touching the product may cause burns. Allow the product to cool down before touching it.
  • The temperature inside the additional enclosure must not exceed the ambient temperature permitted for the mounted product.
  • Cooling of the product must not be impaired. Ensure that the air circulation is unobstructed.

2.5 Indirect Safety

  • Only use a dry or cloth or a clothed dampened with water to clean the product. Do not use cleaning agents, e.g., abrasive cleaners, alcohols or acetone.

  • Do not allow the product to come into contact with ketones (e.g., acetone) or chlorinated
    hydrocarbons (e.g., dichloromethane) under any circumstances.

  • Do not use hard objects that could cause scratches for cleaning.

  • Clean tools and materials are imperative for handling the product.

  • The products are not resistant to materials having seeping and insulating properties such as aerosols, silicones and triglycerides (found in some hand creams). If these substances occur in the environment of the products, install the  products in an additional housing that is also resistant to these substances.

  • Replace any defective or damaged devices.

  • Observe possible different technical specifications for mounting that does not correspond to the nominal mounting position.

  • Only use accessories authorized by WAGO.

Properties

The product reliably protects load circuits against short circuits and overloads. The input voltage of 24 VDC (U e Nom) can be protected by a current value of 4 A.

Version Fuse protection
787-3861/400-1000 4 A

The electronics can accommodate brief current peaks.
In the event of a short circuit or overloading, the individual channel is de- energized after a defined tripping time.
The product has a control input and signal output.

  • Control input (S1): This can be used to switch the channel on and off.
  • Signal output (S2): This can be used to read out the operating statuses.

3.1 View

Electronic WAGO Circuit Breaker - View

a Status LED
b Technical Data
c Snap-in mounting foot
d Button
e Marking Field

3.2 Connections

1 S2 (signal output)
2 Vin+
3 Vin+
4 GND
5 S1 (control input)
6 Vout+
7 Vout+
8 GND

3.3 Indicators
The electronic circuit breaker has a status LED (a).
• Status LED: The LED indicates the current operating status of the channel (see Di-agnostics via Indicators [ 30]) and the current configuration status (see Configuration via Button [▶ 31] ).Electronic WAGO Circuit
Breaker - Configuration routine 2

(a) Status LED (d) Button

3.4 Controls
3.4.1 Button

Button Description
Press During operation: Switches channel on and off

In the event of error: Resets channel
Hold down for > 3 seconds| Requirement: The channel is switched off. The product switches to configuration mode.

For more information on configuration mode, see Configuration via Button [▶ 31].
3.5 Technical Data
3.5.1 Product

Table 3: Technical Data – Product

Property Value
Dimensions Width x Depth x Height from upper-edge of DIN-rail 6 mm x 94 mm x

97,8 mm; 0,236 in x 3,701 in x 3,85 in
Weight| 53.6 g
Degree of protection| IP20

3.5.2 Input

Table 4: Technical Data – Input

Property Value
Nominal input voltage 24 VDC
Input voltage range 18 … 30 VDC

Required input voltage at which the channel is switched on (activation threshold)| 20 VDC
Input voltage at which the channel is tripped (trip level)| 18 VDC (a possible undervoltage is allowed for approx. 10 ms.)
Maximum continuous current for the device| 4 A
Overvoltage protection| 33 V (suppressor diode at input)
Closed current for open-circuit operation at 24 V 1)| < 15 mA
Power loss for open-circuit operation at 24 V1)| < 400 mW

1)  Default setting triggered and switched off; see 8 Configuration via Button [} 31].
Table 5: Technical Data – Control Input

Property Voltage Level Value
Control Input Non-isolated 24 VDC input (relative to the device GND input)
High level Minimum 15 VDC, maximum 30 VDC
Low level Minimum 0 VDC, maximum 5 VDC

3.5.3 Output

Property Value
Nominal output voltage 24 VDC
Trip current 4 A
Voltage drop between input and output ≤ 240 mV
Wait time after a channel has tripped (temperature returns to normal) At

least 5 s (depending on the trip current)
Efficiency, typ.| 98 % (at IN ≥ 0.5 A constant current)
Switch-on capacity| < 7000 µF 1) 2)
Integrated fuse| T 4 A
On delay| Minimum 0 ms, maximum 500 ms
Maximum feedback voltage| Maximum 33 VDC
Parallel connection| Prohibited
Series circuit| Prohibited

1)  The power supply must be able to deliver the maximum required power without the voltage falling below 20 VDC.
2) Verified connectable load capacities depend on the power supply used; see Power Supplies [  34].
Table 7: Technical Data – Signal Output

Property Voltage Level Value
Signal output Non-isolated 24 VDC output, short-circuit-protected, can be

communed across max. 10 devices (relative to the device GND input)
High level| 18 … 30 V at maximum current load 15 mA

See also
Power Supplies [ 34] 3.5.4 Safety
Table 8: Technical Data – Safety

Property Value
Rated voltage 300 V
Protection type IP20

Insulation coordination UL
Overvoltage category| II
Pollution degree| 2
Type pf insulation 1)| Functional insulation
Dielectric strength| 1.5 kVDC (1 min.)
Insulation coordination
Overvoltage category| II
Pollution degree| 2
Type pf insulation 1)| Reinforced insulation (safe isolation)
Dielectric strength| 3 kVDC (1 min.)

  1. Between adjacent products of the same type.
    3.5.5 Connection Technology
    Table 9: Technical Data – Connection Technology
Parameters Value
Connection Technology Push-in CAGE CLAMP®
Solid “s”1) 0.08 … 2.5 mm² / 28 … 14 AWG
Fine-stranded “f”1) 0.34 … 2.5 mm² / 22 … 14 AWG
Strip length 9 mm … 10 mm / 0.37 in
  1. The conductor temperature can be up to 90 °C. Use only conductors that can withstand the anticipated temperature.
    3.5.6 Environmental Requirements
    Note
    At nominal current ≤ 4 A there is no ambient temperature restriction!
    For products with nominal current ≤ 4 A , there is no restriction of the ambient temperature range in the form of derating. The devices in the specified range −25 … +70 °C can be fully used.
    • Restrictions in the form of derating must be taken into account in accordance with the following tables for nominal current of 4 A or more.
    Table 10: Technical Data – Environmental Conditions
Parameter Value
Ambient temperature, operation −25 … +70 °C
Ambient temperature, storage −40 °C … +85 °C
Relative humidity ≤ 95 %
Elevation above sea level 2000 m

Table 11: Technical Data – Mounting Positions and Ambient Temperatures in the Control Cabinet

Mounting Posi- tion in Control Cabinet Ambient Temperatures
0.5 … 4 A 5 … 6 A
Stand-alone −25 … +70 °C
Arranged in series (series of 5 1)) −25 … +70 °C

Table 12: Technical Data – Horizontal Mounting Positions and Ambient Temperatures2)

Mounting Position horizontal Ambient Temperatures 7 … 8 A
Horizontal stand-alone −25 … +70 °C
Horizontal (series of 3 1)) −25 … +40 °C
Horizontal (series of 5 1)) −25 … +35 °C
Horizontal (series of 9 1)) −25 … +15 °C
Horizontal (series of 13 1)) −25 … +10 °C
Horizontal (series of 15 1)) −25 … +5 °C
  1. Series: Same devices with the same load.
  2. Determined by simulation.
    3.6 Guidelines, approvals and standards
    3.6.1 Regulations and Standards
    Table 13: Standards and Regulations
Name Standard
EU EMV Directive 2014/30/EU

Safety requirements for electrical equipment for measurement, control, and laboratory use
Part 2-201: Particular requirements for control equipment| EN 61010-2-201
Electromagnetic compatibility (EMC)
Part 6-2: Generic standards
Immunity for industrial environments| DIN EN 61000-6-2
Electromagnetic compatibility (EMC) –
Part 6-3: Generic standards –
Emission standard for residential, commercial and light-industrial environments| DIN EN 61000-6-3

For additional information, visit www.wago.com.
3.6.2 Approvals
The applicable guidelines, approvals and standards for the product can be found on the product detail page at: www.wago.com/787-3861/400-1000.

Functions

4.1 Undervoltage and Overvoltage Detection
The product only operates in a voltage range of 18 … 30 VDC. Switching the channel on requires a minimum voltage of 20 VDC.
Undervoltage detection: If the voltage falls below 18 V during operation, the status LED flashes red/yellow at 1 Hz, and the channel trips to protect the downstream load. If the voltage returns to the nominal range (20 … 30 VDC) within  60 seconds, the channel is switched back on, and the status LED lights up green.
If the voltage drops below 18 VDC for more than 60 seconds, the channel is not switched on after the voltage returns to the nominal range, and the status LED lights up red.
The product is protected against brief voltage dips that may occur in the supply network.
For this purpose, a dead time of a few milliseconds is implemented, which ensures that the product does not trip inadvertently in such a situation.
Overvoltage detection : If the input voltage of the product rises above 30 VDC, the status LED flashes red/yellow at 5 Hz, and the channel trips to protect the downstream load. If the voltage returns to the nominal range, the channel is  automatically switched back on, and the status LED lights up green.
The following table refers to the Springfield: Sustained from the status table.
Table 14: Undervoltage and Overvoltage Detection

Output Status| Product Behavior in the Event of| Product Behavior When Voltage Returns to Normal
---|---|---
Undervoltage| Overvoltage| Undervoltage| Overvoltage
Status 1| Status 8| Status 9| Status 1, 2 or 3 (de- pending on load cur- rent)| Status 1, 2 or 3 (de- pending on load cur- rent)
Status 2| Status 8| Status 9| Status 1, 2 or 3 (de- pending on load cur- rent)| Status 1, 2 or 3 (de- pending on load cur- rent)
Status 3| Status 7| Status 9| Status 7| Status 1, 2 or 3 (de- pending on load cur- rent)
Status 4| Status 8| Status 9| Status 4| Status 4
Status 6| Status 8| Status 9| Status 6| Status 6

4.2 Capacitive Load
The product can be used to switch on high capacitive loads. The resulting high inrush currents put a strain on the power supply. The power supply must be able to deliver the maximum required power without the voltage falling below 20 VDC.
The capacity value to be reached depends on fundamental factors, such as the power the properties of the load that is to be powered.
For some WAGO power supply units, possible load capacities have been determined empirically ( see Power Supplies [▶ 34] ).

Note

Measures for capacitive loads without protection against reverse discharge
Faulty tripping of channels that are connected in parallel may occur on the supply side with capacitive loads that are not protected against reverse discharge.
• In this case, WAGO recommends taking suitable measures (e.g., a diode or MOS-
FET) to decouple the capacitive load.
4.3 On Delay
As soon as a minimum input voltage is present, the channel is activated with a time delay.
This requires the channel to be switched on before the input voltage is switched off.
Note
Note the behavior when the input voltage is restored!

The circuit breaker channel switches to the status it had before the input voltage was switched off. A channel that was manually switched off tripped is not automatically switched on.
The channel is randomly activated within 0 … 500 ms with a time delay. If multiple electronic circuit breakers are connected to one power supply, this avoids larger current spikes at switch-on.
4.4 Control Input S1 and Signal Output S2
Control Input S1
A signal (15 … 30 V) between the control input and GND allows the status of the electronic circuit breaker to be changed. Which status is produced depends on the signal duration and previous status of the ECB.
Table 15: Control Input S1

Signal Duration State Previous Status

Signal 1:
Reset channel.| 500 ms … 1500 ms| Status 1, 2 or 3 (depend- ing on load current): Channel switched on.| Status 6 or 7:
Channel tripped.
Signal 2:
Switch channel on.| 2000 … 4000 ms| Status 1, 2 or 3 (depend- ing on load current): Channel switched on.| Status 4:
Channel switched off.
Signal 3:
Switch channel off.| 5000 … 7000 ms| Status 4:
Channel switched off.| Status 1, 2 or 2 (depend- ing on load current): Channel switched on.

For more detailed information on individual signals and statuses, see the “General Operating Statuses” diagram in Diagnostics via Indicators [▶ 30].
Signal Output S2

The channel status can be queried at the signal output. The signal output is shortcircuit-proof and has a common potential with the power supply ground. The High signal output is not tripped.
The signal output can be configured in the default settings.
If the product has tripped, the signal output indicates this with a low signal (0 V). The signal outputs of up to 10 devices can be connected in parallel and serve as a common signal.
Note
Use signal output on a PLC!
When using the signal output on a PLC, connect the product’s power supply ground to the PLC’s ground!
Table 16: Signal output S2 – Signaling

Channel State LED Signal Output S2
Tripp ed Cur- rent Flow Monitoring Early Monitor- ing 90 %
Early Monitor- ing 80 % Early Monitor- ing 70 % **External relay
control** Tripped and Manually Switched Off
Switched off Status 0 Off 0 V
Status 4 Red 24 V 0 V
Status 7 Red 24 V 0 V
Switched on **Status 1:
** Load current < ap- prox. 100 mA Green 24 V 0 V

24 V
Status 1:
Load current > ap- prox. 100 mA| Green| 24 V| 24 V| 24 V| 24 V| 24 V| 0 V| 24 V
Status 1:
Load current > 70 % nominal cur- rent| Green| 24 V| 24 V| 24 V| 24 V| 0 V| 0 V| 24 V
Status 1:
Load current > 80 % nominal cur- rent| Green| 24 V| 24 V| 24 V| 0 V| 0 V| 0 V| 24 V
Status 2| Green, flashing (1 Hz)| 24 V| 24 V| 0 V| 0 V| 0 V| 0 V| 24 V
Status 3| Green, flashing (5 Hz)| 24 V| 0 V| 0 V| 0 V| 0 V| 0 V| 24 V
Tripped| Status 5| Red, flashing (1 Hz)| 0 V| 0 V| 0 V| 0 V| 0 V| 24 V| 0 V
Status 6| Yellow, flashing (1 Hz)| 0 V| 0 V| 0 V| 0 V| 0 V| 24 V| 0 V
| Status 8| Red/yellow (1 Hz)| 0 V| 0 V| 0 V| 0 V| 0 V| 24 V| 0 V
---|---|---|---|---|---|---|---|---|---
Status 9| Red/yellow (5 Hz)| 0 V| 0 V| 0 V| 0 V| 0 V| 24 V| 0 V
Status 10| Red/yellow/ green, one after the other (1 Hz)| 0 V| 0 V| 0 V| 0 V| 0 V| 0 V| 0 V

4.5 Distributing and Multiplying a Potential
The product has two connection points for the positive output (connections 6 and 7) and two connection points for the negative input/output (connections 4 and 8).
Once the device is powered by a push-in type jumper bar, two load circuits can be connected directly to the device (V OUT +/GND). Additional terminal blocks can be omitted.
Observe the following note if you would like to common potentials with relays:
NOTICE
Connected relays: Only common equal potentials!

Damage to the device may occur if different potentials are communed!
If you use the relay with item no. 857-304, the potentials must only be communed via connections V IN + (connection 3) and GND (connection 8)!
4.5.1 Commoning
Push-in type jumper bars can be used to distribute an applied voltage or signal to multiple electronic circuit breakers.

  • Commoning the power supply:
    The maximum supply current per connection point is 20 A. A current of 40 A can be distributed across multiple ECBs if the potential is fed in and commoned in parallel via two connection points.

  • Commoning signal output S2:
    The signal outputs of up to 10 devices can be commoned and then serve as a common signal.

The respective products can be found as “related products” under www.wago.com/787-3861/400-1000.
4.5.2 Potential Distribution Module
WAGO’s Power Distribution Modules (PDM) allow parallel connection with multiple lines to the fused supply voltage and GND potential by expanding product connections Vout+ or GND ( Connections [▶ 12]).
The housing contours and dimensions are based on the electronic circuit breakers. This allows the connection from PDM to push-in type jumper bars to be made directly; see also Commoning [▶ 21]. The respective products can be  found as “related products” under www.wago.com/787-3861/400-1000.

Planning

5.1 Safety Measures at the Installation Location
Additional Enclosure
The product is an open type device. It must only be installed within appropriate enclosures, cabinets or electrical operation rooms that fulfill at least the following requirements:

  • Offer adequate protection against direct or indirect contact.
  • Offer adequate protection against UV irradiation.
  • Restrict access to authorized personnel and may only be opened with tools.
  • Ensure the required pollution degree in the vicinity of the system.
  • Prevent fire from spreading outside of the enclosure.
  • Guarantee mechanical stability.

5.2 EMC Installation

  • Compliance with EMC interference emission standards
    To comply with EMC interference standards, the cable length of the DC output must not exceed 30 m.

5.2 EMC Installation

  • Compliance with EMC interference emission standards
    To comply with EMC interference standards, the cable length of the DC output must not exceed 30 m.

Table 17: WAGO DIN-Rails

Item No. Description

  210-112/ 210-113| 35 × 7.5; 1 mm steel, blue, chromated; slotted/unslotted
ü 210-197/ 210-114| 35 × 15; 1.5 mm steel, blue, chromated; slotted/unslotted
210-118| 35 × 15; 2.3 mm steel, blue; chromated; unslotted
210-198| 35 × 15; 2.3 mm copper; unslotted
210-196| 35 × 8.2; 1.6 mm aluminum; unslotted

5.4 Connection Examples

Electronic WAGO Circuit Breaker - Examples

In the connection examples given below, additional relays are connected via signal output S2. To control a relay, signal output S2 must be set to the “External Relay Control” setting (see Configuration via Button [▶ 31]).
The resulting behavior of signal output S2 can be found in table “Signal Output S2 – Signaling,” column “External Relay Control” (see Signal Output S2).
WAGO offers the following relays for both variants (connection example: relay and all pole fuse):

Item no. Designation
857-304 Socket with miniature switching relay for DIN-35 rails
788-304 Socket with miniature switching relay for DIN-35 rails

Switching Off a Connected Load Circuit When Product TripsElectronic
WAGO Circuit Breaker - Product Trips

In this variant, the relay also switches off additional load circuits when the product has tripped.
Galvanic Isolation between Load Circuit and Input Potentials

Electronic WAGO Circuit Breaker - Potentials

In this variant, two relays ensure that the load circuit is electrically isolated from the input potentials if the product has tripped.

Transport and Storage

The original packaging offers optimal protection during transport and storage.

  • Store the product in suitable packaging, preferably the original packaging.
  • Only transport the product in suitable containers/packaging.
  • Make sure the product contacts are not contaminated or damaged during packing or unpacking.
  • Observe the specified ambient climatic conditions for transport and storage.

Installation and Removal

NOTICE
Avoid electrostatic discharge!
The products are equipped with electronic components that you may destroy by electrostatic discharge when you touch. Please observe the safety precautions against electrostatic discharge in accordance with EN 61340-5-1/-3. Pay attention while handling the products
to good grounding of the environment (persons, job and packing).
7.1 DIN-35 Rail
The product is designed for mounting on a DIN-35 rail.
The DIN-rail is centered on the product depth (see Product [▶ 14] ).
Mounting on the DIN-Rail
Mount the product per EN 60715 by snapping it onto the DIN-rail without tools:Electronic WAGO Circuit Breaker - Mounting

  1. Place the product, with the DIN-rail guide, on the top edge of the DIN-rail.
  2. Press the product onto the DIN-rail [1] and simultaneously snap the product onto the snap-in mounting foot (c) [2].
  3. To ensure secure mounting on the DIN-rail, install an end stop (e.g., Item No. 249-116 ) in front of and behind the product (with a block arrangement: on either side of the products).

If products are snapped on alternately, place separator plates (Item No. 209-191 ) between two adjacent clamping units for safe separation.
Removal from the DIN-Rail

  1. To remove (see figure “Removal”), pull down the snap-in mounting foot (c) [1]. Use a screwdriver or an operating tool.
  2. Tilt the product forward [2] and unhook it from the DIN-rail.

Diagnostics

8.1 Diagnostics via Indicators
Table 19: General Operating Statuses

Operating Status| LED State| Level At Sig- nal Output S2 1| Button Pushed| Signal at Con- trol Input S1
---|---|---|---|---
Status 0:
Initialization of the product (boot process).2| Off| 0 V| |
Status 1:
Channel switched on.| Green| 24 V| Status 4| Signal 3 →
Status 4
Status 2:
Channel switched on.
Load current > 90 % of nominal current| Green, flashing (1 Hz)| 24 V| Status 4| Signal 3 →
Status 4
Status 3:
Channel switched on.
Load current > 100 % nominal current3| Green, flashing (5 Hz)| 24 V| Status 4| Signal 3 →
Status 4
Status 4:
Channel switched off manually or by control input S1.4| Red| 24 V| Status 1| Signal 2 →
Status 1
Status 5:
Channel tripped.
Wait for temperature to return to normal.5| Red, flashing (1 Hz)| 0 V| |
Status 6:
Channel tripped.
Temperature has returned to normal. Channel can be switched back on.6| Flashing yellow| 0 V| Status 4| Signal 1 →
Status 1
Status 8: Channel tripped. Undervoltage| Red/yellow, flashing
(1 Hz)| 0 V| |
Status 9: Channel tripped. Overvoltage| Red/yellow, flashing
(5 Hz)| 0 V| |
Status 10:
Product error, wiring error, feedback voltage| Red/yellow/ green
One after the other (1 Hz)| 0 V| |

  1. This status may differ after configuration. More information can be found in table “Signal Output S2 – Signaling” (see Control Input S1 and Signal Output S2 [▶ 19] ).
  2. The channel is switched back on with a time delay (0 … 500 ms).
  3. The channel is automatically switched off according to the tripping characteristic given. The product then switches to status 5.
  4. The status is saved when the input voltage is switched off.
  5. After a waiting time (temperature returns to normal), the channel switches to status 6.
  6. The channel can be switched back on as follows:
    – Pushing the button twice, or
    – Applying a pulse (signal 1) to the control input (see Control Input S1 and Signal Output S2 [▶ 19] ).
    The product then switches to status 1.

Configuration

9.1 Configuration via Button
The button can be used to configure signal output S2:

  1. Switch off the channel.
    The status LED lights up red.

  2. Press and hold the button for at least 3 seconds.
    You are in configuration mode.
    The status LED lights up red and flashes green cyclically (according to the following table).

  3. Press the button once.
    The status LED lights up red and flashes green cyclically (according to the following table).
    You are in the next configuration status.

  4. To save the selected configuration status, press and hold the button for at least 3 seconds.
    The configuration status is saved.
    The status LED lights up red
    If the button is not pressed in configuration mode for > 30 seconds, the configuration is discarded, and the last saved configuration status is retained.

Electronic WAGO Circuit Breaker - Configuration
routine

Table 20: Flash Codes for Configuration via Button

Flash Code (x) 1) Signal Output S2
Status LED Description
1 Tripped
2 Current flow monitoring
3 Early warning 90 %
4 Early warning 80 %
5 Early warning 70 %
6 Option: external relay control
7 Tripped or manually switched off
  1. The blink code is put out cyclically: x pulses (LED green), followed by a break time of 1.5 s. During the break time and between the pulses, the LED lights up red.

Decommissioning

10.1 Disposal and Recycling
**
WEEE Mark**
Electrical and electronic equipment may not be disposed of with household waste. This also applies to products without this mark.
Electrical and electronic equipment contain materials and substances that can be harmful to the environment and health. Electrical and electronic equipment must be disposed of properly after use. Environmentally  friendly disposal benefits health, protects the environment from harmful substances in electrical and electronic equipment and enables sustainable and efficient use of resources.

  • Observe the national and local regulations for the disposal of electrical and electronic equipment, lithium-ion batteries, lead–acid batteries and packaging.
  • Clear any data stored on electrical and electronic equipment.
  • Remove lithium-ion batteries, lead–acid batteries or memory cards that are added to the electrical and electronic equipment.
  • Wear appropriate personal protective equipment when removing the lithium-ion batteries/lead–acid batteries.
  • Dispose of the removed lithium-ion batteries/lead–acid batteries according to your local waste regulations (e. g. collection boxes at the retail or local collection points).
  • Have electrical and electronic equipment sent to a local collection point.
  • Dispose of all types of packaging to ensure a high level of recovery, reuse and recycling.
  • Transport packages from the B2B area can be taken back free of charge via a return system in accordance with the Packaging Act. Please contact our service provider Interferon directly. The corresponding certificate can be found at: corporate-certificates
  • Throughout Europe, Directives 2006/66/EC, 94/62/EC and 2012/19/EU (WEEE) apply.
    National directives and laws may differ.

Appendix

11.1 Power Supplies
Table 21: Power Supplies

Power Supply| 10 mF| 20 mF| 30 mF| 40 mF| 50 mF| Tested Base Load| Comment
---|---|---|---|---|---|---|---
DC

In

| But- ton| DC

In

| But- ton| DC

In

| But- ton| DC

In

| But- ton| DC

In

| But-ton
2787-2144| 5 A (Pro 2)| √| √| √| √| √| √| √| √| √| √| 4.4 A|
2787-2147| 20 A (Pro 2)| √| √| √| √| √| √| √| √| √| √| 4.4 A|
2787-2448| 40 A (Pro 2)| √| √| √| √| √| √| √| √| √| √| 4.4 A|
0787-1022| 4 A (Classic)| √| √| √| √| √| √| √| √| √| √| Approx.
1.2 A|
0787-0722| 5 A (Eco)| √| √| √| √| √| √| √| √| √| √| 4.4 A|
0787-1212| 2.5 A (Classic)| Ο| Ο| X| X| X| X| X| X| X| X| Approx.
1.2 A| 10 mF, partially load- able
0787-0734| 20 A (Eco)| √| √| √| √| √| √| √| √| √| √| 4.4 A| Old version of the power supply does not work
0787-0736| 40 A (Eco)| X| X| X| X| X| X| X| X| X| X| 4.4 A|
0787-0832| 10 A (Pro)| √| √| √| √| √| √| √| √| √| √| 4.4 A|
0787-0834| 20 A (Pro)| √| √| √| √| √| √| √| √| √| √| 4.4 A|
0787-0732| 10 A (Eco)| √| √| √| √| √| √| √| √| √| √| 4.4 A|
√: works
O: works partially (depending on test patterns)
X: does not work

Note
For particularly powerful power supplies, especially with Top Boost and PowerBoost overload behavior, as well as buffering via any UPS modules (battery packs, etc.):
The circuit breaker’s integrated (device protection) fuse may trip in the event of a short circuit or when capacitive loads are charging due to the excessive overcurrent.
11.2 Protected Rights

  • Adobe® and Acrobat ® are registered trademarks of Adobe Systems Inc.
  • Android™ is a trademark of Google LLC.
  • Apple, the Apple logo, iPhone, iPad and iPod touch are registered trademarks of Apple Inc. registered in the USA and other countries. “App Store” is a service mark of Apple Inc.
  • AS-Interface® is a registered trademark of the AS-International Association e.V.
  • BACnet ® is a registered trademark of the American Society of Heating, Refrigerating and Air Conditioning Engineers, Inc. (ASHRAE).
  • Bluetooth® is a registered trademark of Bluetooth SIG, Inc.
  • CiA ® and CAN open ® are registered trademarks of CAN in AUTOMATION – International Users and Manufacturers Group e.V.
  • CODESYS is a registered trademark of CODESYS Development GmbH.
  • DALI is a registered trademark of the Digital Illumination Interface Alliance (DiiA).
  • Docker® and the Docker® logo are trademarks or registered trademarks of Docker, Inc. in the USA and/or other countries. Docker, Inc. and other parties may also have trademark rights to other terms used herein.
  • EtherCAT® is a registered trademark and patented technology licensed by Beckhoff Automation GmbH, Germany.
  • ETHERNET/IP™ is a registered trademark of the Open Device Net Vendor Association, Inc (ODVA).
  • EnOcean ® is a registered trademark of EnOcean GmbH.
  • flex ROOM ® is a registered trademark of WAGO Verwaltungsgesellschaft mbH.
  • Google Play™ is a registered trademark of Google Inc.
  • IO-Link is a registered trademark of PROFIBUS Nutzerorganisation e.V.
  • KNX ® is a registered trademark of the KNX Association cvba.
  • Linux ® is a registered trademark of Linus Torvalds.
  • LON ® is a registered trademark of the Echelon Corporation.
  • Modbus ® is a registered trademark of Schneider Electric, licensed for Modbus Organization, Inc.
  • OPC UA is a registered trademark of the OPC Foundation.
  • PROFIBUS ® is a registered trademark of the PROFIBUS Nutzerorganisation e.V. (PNO).
  • PROFINET ® is a registered trademark of the PROFIBUS Nutzerorganisation e.V. (PNO).
  • QR Code is a registered trademark of DENSO WAVE INCORPORATED.
  • Subversion ® is a trademark of the Apache Software Foundation.
  • Windows ® is a registered trademark of Microsoft Corporation.

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Every conceivable measure has been taken to ensure the accuracy and completeness of this documentation. However, as errors can never be fully excluded, we always appreciate any information or suggestions for  improving the documentation.
E-Mail: documentation@wago.com
We wish to point out that the software and hardware terms as well as the trademarks of companies used and/or mentioned in the present manual are generally protected by trademark or patent.
WAGO is a registered trademark of WAGO Verwaltungsgesellschaft mbH.

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References

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