SEALEY G5501 Generator Instruction Manual

: June 1, 2024
: SEALEY

Table of Contents

SEALEY G5501 Generator
Product Information
Product Usage Instructions
FAQs
safety
INTRODUCTION
SPECIFICATION
Product Description
Assembly
Set-Up
Operation
Maintenance
CONTACT
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SEALEY G5501 Generator

SEALEY-G5501-Generator-PRODUCT

Product Information

Specifications:
- Model: G5501
- Power Output: 5500W
- Engine: 13HP Designed for outdoor use only
- Manufacturer: Sealey

Product Usage Instructions

Safety Precautions:
- Before operating the generator, ensure you have read and understood all safety instructions provided in the manual.
- Adhere to all Health & Safety regulations.
- Maintain the generator in good condition by using genuine parts and authorized service agents.
- Do not modify the unit or use it for applications it is not designed for.
- Do not exceed the wattage/amperage capacity of the generator.
- Ensure proper ventilation to avoid inhaling carbon monoxide.
- If using an Earth Leakage Circuit Breaker, consult a qualified electrician for proper installation.
- Avoid indoor use to prevent fire hazards and explosions.
- When used as a backup power source, isolate from the main circuit to prevent back-feed.
- Avoid contact with bare wires to prevent electrical shock.
Operation:
- Place the generator outdoors on a stable, flat surface away from flammable materials.
- Check fuel and oil levels before starting the engine.
- Follow the starting procedures outlined in the manual.
- Allow the generator to warm up before connecting any devices.
- Connect devices ensuring the total wattage does not exceed the generator’s capacity.
- Monitor the generator during operation for any unusual sounds or vibrations.
Shut off the engine before refuelling or performing maintenance.

FAQs

Q: Can I use the generator indoors?
- A: No, the generator is designed for outdoor use only. Indoor use may result in fire or explosion hazards.
Q: How do I prevent carbon monoxide inhalation?
- A: Ensure proper ventilation when operating the generator and never operate it in non-ventilated areas.
Q: What should I do in case of electrical shock?
- A: Avoid contact with bare wires and terminals. Only qualified personnel should operate or service the generator to prevent electrical shock.

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble-free performance.

IMPORTANT:

PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY.
KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

Refer to the instruction manual
Hot parts. Keep your distance
Switch off the engine before refuelling
Never operate in non-ventilated rooms

safety

WARNING! Ensure any Health & Safety, Government, or local authority regulations are adhered to when using this equipment.
Familiarise yourself with the application and limitations, as well as the potential hazards, of the generator.
Maintain the generator in good condition (use an authorised service agent). Replace or repair damaged parts. Use genuine parts only.
Unauthorised parts may be dangerous and will invalidate the warranty.
This generator is designed and manufactured for specific applications. Do not attempt to modify the unit or use it for any application for which it is not designed. If you have any questions regarding the application of the unit please contact your local Sealey dealer.
WARNING! DO NOT exceed the Wattage/Amperage capacity of the generator. Add the rated wattage of all devices intended for connection at any one time, the total must not exceed the rated wattage of the generator (see specifications).
WARNING! Generator exhaust gases contain deadly carbon monoxide which must not be inhaled. Always allow sufficient ventilation.
WARNING! If you decide to use an Earth Leakage Circuit Breaker (also referred to as an RCD or Ground Fault Circuit Interrupter), it is imperative that the neutral end of the power winding is connected to the frame of the generator set and that the earth lug on the frame is connected with a low impedance connector to the local earth via an earth spike or local protective earth conductor. This connection should only be attempted by a qualified electrician after first having consulted your local dealer.
DANGER! This generator is designed for outdoor use only. Using the generator inside any building or enclosure, including the generator compartment of a caravan, may result in fire or an explosion. No user-performed modifications, including venting of the exhaust and/or cooling ventilation, will eliminate the danger.
DANGER! If this unit is used for backup power in the event of a commercial power failure, the following steps must be taken.
Before connecting the generator to the electrical system, open the main circuit breaker to isolate the generator and system from the commercial electric supply.
Failure to do this may result in damage to the generator and may result in serious injury or fatality, due to a back-feed of electrical energy.
DANGER! The generator produces a very powerful voltage that can cause a severe electrical shock. Avoid contact with bare wires, terminals etc. Never allow any unqualified person to operate or service the generator.
WARNING! Petrol is highly flammable and petrol vapour is explosive. Do not permit smoking, naked flames, sparks or heat in the vicinity while handling petrol. Avoid spilling petrol onto a hot engine. Comply with all laws regulating storage and handling of fuels.
WARNING! Risk of burns. DO NOT touch the exhaust system or the drive unit.
WARNING! NEVER refuel when the engine is running or when the engine is hot. Allow cool down time.
Operate the generator only on level surfaces (maximum allowable tilt is 10°) and where it will not be exposed to excessive moisture, dirt or corrosive vapours or be in the proximity of combustible material (flammable liquids, solids or gases).
DO NOT tip or change the generator’s position whilst it is operating.
Remove ill-fitting clothing, ties, watches, rings and other loose jewellery and contain long hair. Wear appropriate protective clothing.
Keep non-essential persons and children away from the working area.
WARNING! Never start or stop the generator while electrical loads are connected. Start the engine, let it stabilise, and then connect the electrical load. To stop the engine, disconnect the electrical load and let the engine stabilise before switching off.
WARNING! Do not use worn, bare, frayed or otherwise damaged electrical cables with the generator. To do so may result in electric shock.
DO NOT use the generator for any purpose other than that for which it is designed.
DO NOT operate the generator if any parts are missing or damaged, as this may cause failure and/or personal injury.
DO NOT over-fill the fuel tank. Always leave room for fuel to expand.
DO NOT operate in the rain.
DANGER! Do not tamper with the engine-governed speed setting. Higher operating speeds are dangerous and increase the risk of personal injury and/or equipment damage. The generator supplies the correct rated frequencies and voltage only when running at the correct governed speed.
Incorrect frequency and/or voltage can damage some connected electrical loads. Operating at excessively low speeds may result in shortened engine life. Over-speeding will invalidate the warranty.
DO NOT operate the generator when you are tired or under the influence of alcohol, drugs or intoxicating medication.
DO NOT store the generator with fuel in a tank where petrol vapours might reach an open flame or spark.

INTRODUCTION

Heavy-duty frame design provides full protection and portability. Suitable for running power tools and lighting units.
Long running with up to 12 hours on a full tank. Fitted with two 230V 16A and two 110V 16A sockets. Powerful and reliable generator. Smooth running unit fitted with anti-vibration engine mounts. Features low oil warning light, overload protection and fuel gauge.

SPECIFICATION

Model no: ………………………………………………………….. G5501
Motor power: ………………………………………………………… 13hp
Motor type: ……………………………………………… 4-stroke petrol
Output: ……………………………………………… 230V/110V – 50Hz
Current rating: …………………………………………………….16/16A
Continuous power rating: ……………………………..5000/3500W
Maximum power rating: ………………………………..5500/4000W
Fuel capacity: …………………………………………………………25ltr
Maximum running time: …………………………………………… 11hr
Noise rating: ………………………………………96dB, 88dB@ 7mtr
Dry weight: …………………………………………………………… 77kg
Dimensions (W x D x H): …………………….685 x 540 x 535mm

Product Description

Tank indicator
Tank cap
2 x 110V~ sockets
Earth connection
Overload cut-out switch
2 x 230V˷ sockets
Oil filler screw
Oil drainage screw
Oil shortage cut-out
- 9A Oil shortage alarm light
On/Off switch
Choke lever
Recoil starter
Petrol tap
Wheels
Axle
Foot
Push bar holder
Push bar
- 19a Screw M8x40
  19b Screw M8x25
Screw M8x16
Washers for wheels
Split pins for wheels
Nuts M8
Screwdriver
Spark plug spanner
Oil filler funnel
Change over switch 110V˜ /230V˷
2 x 230V˷ sockets
Voltmeter $SEALEY-G5501-Generator-FIG-1 $5$$ $SEALEY-G5501-Generator-FIG-1 $6$$ $SEALEY-G5501-Generator-FIG-1 $7$$ $SEALEY-G5501-Generator-FIG-1 $8$$ $SEALEY-G5501-Generator-FIG-1 $9$$

Assembly

Assemble all parts before filling them with fuel and oil.
Wheels see figs 4-7
To mount the wheels, first slide the axle through the mountings on the bottom of the generator and fit the wheels as shown in fig.7.
Make sure that the sides of the wheels with the more protruding wheel hubs are facing towards the generator, as the wheels will otherwise drag against the frame.
Foot see fig.6
Bolt feet, one on each side, to frame at the opposite end from the axle (16).
Handle see figs 8 & 9
Bolt brackets (17) to frame. Bolt handle (18) to brackets, see fig.9.

Set-Up

Electrical safety

Electric supply cables and connected equipment must be in perfect condition.
The generator is to be operated only with equipment whose voltage specifications conform with the generator’s output voltage.
Never connect the generator to the main power supply.
Keep the cable length to the connected equipment as short as possible.

Earth connection

The housing is required to be connected to the earth to discharge static electricity. To do this, connect one end of a cable to the earth connection on the generator, see fig.3.4 and the other end to external earth (for example an earthing rod).

Operation

Important: You must fill up with engine oil (approx.1.1ltr) and fuel before you can start the engine. See 7.4 and fig.10.
Oil shortage light will illuminate if engine oil is low, see fig.3.9A
Make sure that the generator has sufficient ventilation.
Make sure that the ignition cable is secured to the spark plug.
Inspect the immediate vicinity of the generator.
Disconnect any electrical equipment which may already be connected to the generator.

Starting the engine

Open the petrol tap, see fig.2. 13 by turning it down.
Move the ON/OFF switch, see fig. 1. 10 to the ON position.
Move the choke lever, fig.2.11 to position 101.
Start the engine with the recoil starter, see fig.2. 12 by pulling the handle forcefully. If the engine does not start, pull the handle again.
Push the choke lever, see fig. 2. 11 back again after the engine has started.
WARNING! When starting with the recoil starter, the motor may recoil suddenly as it starts up, resulting in hand injuries. Wear protective gloves when starting the equipment.

Connecting equipment to the generator

The generator is suitable for 230V~ and 110V~ appliances. Set the selector switch fig. 3.27 to the left to use the 110V~ sockets.
Important: even though the continuous power of 5000W is shared in this position between the 2 sockets, it is also possible to load only one socket with 3500W. The total load of two sockets may temporarily reach a maximum of 3500W for 2 min.
The 110V socket has a rated current of 16A. The load on one socket is 1750W, a maximum of 1850W for 2 minutes. In 110V mode, 3500W is not attainable in one socket. The total load on 2 sockets is 3500W continuously. Temporarily it is 3700W for 2 minutes Set the selector switch, fig.3.27
to the right to activate the 230V~ sockets.
Important: this socket may be loaded continuously (S1) with 3600W and temporarily (S2) for a maximum of 2 minutes with 5500W.
DO NOT connect the generator to the household mains system as this may result in damage to the generator itself or to other electrical appliances in your home.
Note: Some electrical appliances (power jigsaws, drills, etc.) may have a higher level of power consumption when used in difficult conditions. Some electrical appliances (for example televisions, computers, etc.) should not be powered by a generator. If in doubt, consult the manufacturer of your appliance.

Overload cut-out

The generator is fitted with an overload cut-out. This isolates the relevant sockets if an overload occurs.
Important! If this happens, reduce the electric power you are taking from the generator or remove any defective connected appliances.

230V~ sockets

If an overload occurs, the 230V~ sockets fig.3.3 will be isolated from the supply. You can restart the 230V ~ sockets by pressing the overload switch fig.3.5.

110V~ sockets

If an overload occurs, the 110V sockets fig. 3.30 will be isolated from the supply. You can restart the 110V sockets by pressing the overload switch fig. 3.5.

Switching off the generator

Before you switch off the generator, allow it to run briefly with no consumers so that it can “cool down”.
Move the ON/OFF switch, see Fig. 1.10 to position “OFF” with the key.
Close the petrol tap.

Maintenance

Note: Switch off the motor and pull the spark plug boot from the spark plug before doing any cleaning and maintenance work on the equipment.
Important: Switch off the machine immediately and contact your Sealey dealer:
In the event of unusual vibrations or noise
If the engine appears to be overloaded or misfires

Cleaning

Keep all safety devices, air vents and the motor housing free of dirt and dust as far as possible.
Wipe the equipment with a clean cloth or blow it with compressed air at low pressure.
We recommend that you clean the device immediately each time you have finished using it. Clean the equipment regularly with a moist cloth and some soft soap. Do not use cleaning agents or solvents; these could attack the plastic parts of the equipment.
Ensure that no water can seep into the device.

Air filter see Figs 11 & 12.

Clean the air filter at regular intervals, and replace it if necessary.
Open both clips, see Fig. 11. A and remove the air filter cover, see Fig. 11. B.
Remove the filter elements, see Fig. 12.C. Do not use abrasive cleaning agents or petrol to clean the elements. Clean the elements by tapping them on a flat surface. In cases of stubborn dirt first clean with soapy water, then rinse with clear water and air dry.
Assemble in reverse order.

For spark plug see figs.13 & 14

Check the spark plug for dirt and grime after 20 hours of operation and if necessary clean with a copper wire brush. Thereafter service the spark plug after every 50 hours of operation.
Open the maintenance flap, see Fig. 13.E.
Pull off the spark plug boot with a twist.
Remove the spark plug with the supplied spark plug wrench, see fig. 14.D.

Assemble in reverse order

Changing the oil and checking the oil level (before using the machine) see fig.10.
The motor oil is best changed when the motor is at working temperature.
Only use motor oil (15W40).
Place the generator on a slightly inclined surface so that the oil drain plug is at the lower end. Open the oil filler plug. Open the oil drain plug and let the hot engine oil drain out into a drip tray.
After the old oil has drained out, close the oil drain plug and place the generator on a level surface again.
Fill in engine oil up to the top mark on the oil dipstick (approx. 1.1 Itr).
Important: Do not screw the dipstick in to check the oil level, simply insert it up to the thread. Dispose of the waste oil properly.

For automatic oil cut-out light/switch see fig.3.9 & 3.9A

The automatic oil cut-out responds if there is too little oil in the engine. In this case, it will not be possible to start the engine or it will cut out automatically after a short period. It cannot be started again until the engine oil has been topped up, see 7.5.

Environmental Protection

Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner that is compatible with the environment.
When the product becomes completely unserviceable and requires disposal, drain off any fluids (if applicable) into approved containers and dispose of the product and the fluids according to local regulations.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: The guarantee is 12 months from the purchase date, proof of which will be required for any claim.