NEWAGE 66981 Outdoor Kitchen 4 Piece Outdoor Kitchen Set Instruction Manual
- June 1, 2024
- NEWAGE
Table of Contents
- NEWAGE 66981 Outdoor Kitchen 4 Piece Outdoor Kitchen Set
- Product Information
- Product Usage Instructions
- FAQs
- LIMITED WARRANTY
- WHAT IS COVERED
- Safe Operating Practices
- 2 Phillips head screwdriver
- Product Specifications
- installation guide
- Gas Connections
- General Grill Operation and Cooking Procedures
- Grill Maintenance and Cleaning
- Troubleshooting
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
NEWAGE 66981 Outdoor Kitchen 4 Piece Outdoor Kitchen Set
Product Information
Specifications
- Product Name: NEWAGE PERFORMANCE 36 GRILL
- Model Number: SKU#66981 / SKU#66279
- Compatibility: NEWAGE 36 GRILL CART (NATURAL GAS)
- Installation: Must be done by a licensed gas fitter
- Safety Certifications: Compliant with National Fuel Gas code, ANSI Z223.1/NFPA 54, CSA B149.1, CSA B149.2, ANSI A119.2/NFPA, and CSA Z240 RV Series
Product Usage Instructions
Installation
- The grill must be installed by a licensed gas fitter following the manufacturer’s instructions.
- Ensure compliance with all applicable codes and requirements of the authority having jurisdiction.
- Make sure the installation is done in a well-ventilated area away from flammable liquids or vapors.
Operation
- Before using the grill, read the manual fully and completely to understand the safety instructions.
- Keep children away from the grill and never leave them unattended near it.
- In case of gas smell, follow the emergency procedures mentioned in the manual.
Maintenance
- Regularly inspect the grill for any damage.
- For spare parts or assistance, contact NewAge Products at 1-877-306-8930 or support@NewAgeproducts.com.
FAQs
Q: What should I do if I smell gas while using the grill?
A: In case of gas smell:
- Shut off gas to the appliance immediately.
- Extinguish any open flame.
- Open the lid to ventilate the area.
- If the odor persists, keep away from the appliance and contact your gas supplier or fire department.
Q: Is it safe to operate the grill near flammable liquids?
A: No, do not store or use gasoline or other flammable liquids or vapors in the vicinity of the grill as it may pose a safety hazard.
“`
NEWAGE PERFORMANCE
36″ GRILL
SKU#66981 – NEWAGE PERFORMANCE 36″ GRILL – NG SKU#66279 – NEWAGE PERFORMANCE
36″ GRILL – NG
WITH NEWAGE 36″ GRILL CART
(NATURAL GAS)
WARNING
The NewAge grill must be installed by a licensed gas fitter, in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction.
If the information in the grill’s instructions are not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The licensed gas fitter is responsible for the proper installation of the grill.
INSTALLATION AND OPERATION GUIDE
Warning: Excessive weight hazard!
!
Use two or more people to move, assemble, or install the grill to avoid back injury. Do not leave children unattended near the grill or cabinets.
ATTENTION: Is your Grill damaged?
STOP
Need help or spare parts? For fastest service, contact NewAge Products at 1-877-306-8930; or support@NewAgeproducts.com. Do not return to the retailer.
THIS INSTRUCTION MANUAL CONTAINS IMPORTANT INFORMATION NECESSARY FOR THE
PROPER ASSEMBLY AND SAFE USE OF THE APPLIANCE. READ AND FOLLOW ALL WARNINGS
AND INSTRUCTIONS BEFORE ASSEMBLING AND USING THE APPLIANCE. FOLLOW ALL
WARNINGS AND INSTRUCTIONS WHEN USING THE APPLIANCE. FAILURE TO OPERATE THIS
PRODUCT IN A WELL VENTILATED AREA CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH.
For the online installation manual and videos regarding this product, please
check out our support hub via: https://NewAgeproducts.com/support-hub/
IM-GLE.03A-04
DANGER
Read and follow the instructions in this manual fully and completely before
installing, servicing or operating the grill to reduce the risk of :
1. Fire 2. Personal injury or property damage 3. Improper installation
THIS PRODUCT IS DESIGNED FOR OUTDOOR USE ONLY. Do not install or operate
indoors, in a garage, in a screened in porch, gazebo, or any other enclosed
area. This outdoor cooking gas appliance is not intended to be installed in or
on recreational vehicles , boats or in a non-ventilated room. Failure to
operate this product in a well ventilated area can cause property damage,
injury or death. Keep the area surrounding the grill clear and free from
combustible materials, gasoline and other flammable vapors and liquids.
WARNING
Do not store or use gasoline or other flammable liquids or vapors in the
vicinity of this or any other appliance.
The installation must conform with local codes or, in the absence of local
codes, with either the National Fuel Gas code, ANSI Z223.1/NFPA 54 or the
National Gas and Propane installation code, CSA B149.1, or the Propane Storage
and Handling Code, CSA B149.2, or the Standard for Recreational Vehicles, ANSI
A119.2/ NFPA, and CSA Z240 RV Series, Recreational Vehicle Code as applicable.
CAUTION
1. The outdoor cooking gas appliance and its individual shutoff valve must be
disconnected from the gas supply piping system during any pressure testing of
that system at test pressures in excess of 0.5 psi (3.5 kPa).
2. The outdoor cooking gas appliance must be isolated from the gas supply
piping system by closing it individual manual shutoff valve during any
pressure testing of the gas supply piping system at test pressures equal to or
less than 1/2 psi (3.5 kPa).
IF YOU SMELL GAS:
DANGER
1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open the
lid. 4. If odor continues, keep away from the appliance and immediately call
your gas supplier or
your fire department.
WARNING
CALIFORNIA PROPOSITION 65
1. This product can expose you to chemicals including Carbon Monoxide, which
is a byproduct of combustion known to the State of California to cause cancer
and birth defects or other reproductive harm. For more information go to
www.P65Warnings.ca.gov.
2. California law requires businesses to warn customers of potential exposure
to such substances. To minimize exposure to the substances, always operate
this unit according to the use and care instructions found in this manual. Be
certain to provide adequate ventilation when cooking.
3. California Proposition 65 lists “Silica, crystalline” which is used in one
of the components of the IR burner, as an agent known to the state of
California to cause cancer.
WARNING
STATE OF MASSACHUSETTS
1. Massachusetts requires all gas be installed by a licensed plumber or
licensed gas fitter carrying the appropriate Massachusetts license.
2. All permanently-installed natural gas installation require a “T” handle
type manual gas valve be installed in the gas supply line to this appliance.
WARNING
1. Always maintain the required clearances from combustible construction as
detailed. The grill is designed for outdoor use only. Never use in a garage,
building, shed, breezeway or other enclosed area. This grill shall not be used
under any unprotected overhead combustible construction.
2. Gas grills are not design certified for and are not to be installed in or
on recreational vehicles, portable trailers, boats or any other moving
installation.
3. Do not repair or replace any part of the grill unless specifically
recommended in this manual. 4. All gas lines must have a shut-off that is
readily and easily accessible. Be sure the owner
knows where the shut-off is located. If you smell gas, check for gas leaks
immediately. Check only with a soap and water solution. Never check for gas
leaks with an open flame. (See INDEX: “Leak Testing” for further details.)
IMPORTANT NOTES
This Gas Barbecue Is Certified Under Canadian And American National Standards,
ANSI Z21.58-2018 and CSA 1.16-2018 respectively for Outdoor Gas Grills and
should be installed to conform with local codes. In absence of local codes,
install to the current CAN B149.2 Natural Fuel Gas Code and the Propane
Installation Code, CSA B149.1 Propane Installation Code in Canada or to the
National Fuel Gas Code, ANSI Z223.1/NFPA 54 the National Fuel Gas Code the
Natural Gas and Propane Installation Code, CSA B149.2.
NEWAGE PRODUCTS INC. PERFORMANCE GRILLS MANUFACTURER WARRANTY
PROOF OF PURCHASE IS REQUIRED TO OBTAIN WARRANTY SERVICE. Please have the
following information available when you call our customer service team:
Register your NewAge Products purchase online for quicker customer assistance
and access to exclusive benefits
· Name, address and telephone number · Product Name / SKU Number · A clear, detailed description of the problem · Proof of purchase including order number
Visit www.newageproducts.com/register/
Warranty Claim
For warranty service please contact NewAge Products at
1-877-306-8930; or
support@newageproducts.com
Please review all warranty details below, prior to contacting NewAge Products
for a claim. Scan the QR code on the right to access our support page or visit
www.newageproducts.com/contact-us/
Scan this QR code with the camera on your mobile device to visit the NewAge
Products Support Hub
www.newageproducts.com/support-hub/
LIMITED WARRANTY
NewAge is proud to offer a 10 Years Limited Warranty from the date of purchase. This is subject to the limitations and disclaimers set forth below and other product documentations.
Length of Warranty Warranty Covered Items
Cost to NewAge Cost to Customer
10 years
Stainless steel grill hood / burner box/ Interior Brackets
Materials
Shipping
5 Years
Rotisserie Forks and Spit, Rotisserie Rollers, Grill grates, Grease Trays,
Materials
Ceramic Rotisserie Burner, Ceramic Sear Burner, H shaped Burner and Side Burners
Shipping
2 Years
All other parts and accessories
Materials
Shipping
WHAT IS COVERED
When this product is installed, operated and maintained according to the
instructions attached to or furnished with the product, NewAge Products Inc.
will replace the defective product or parts if the part fails as a result of
defective materials or workmanship for the warranty duration from the purchase
date of the product.
WHAT IS NOT COVERED
1. Service calls to correct the installation of any NewAge products or to
instruct you how to use or install them. 2. Damage resulting from products
caused by accident, misuse, abuse, fire, flood, improper installation, acts of
God, neglect, modification or
mishandling. 3. Products damaged by improperly loading beyond the specified
maximum weight capacity outlined in the instructions provided with the
product. 4. Repairs or replacement when your product is used in other than
normal, residential use, such as a commercial environment, or handled in
anyway inconsistent with the installation instructions included with the
product. 5. Cosmetic damage that occurs after customer purchasing the product,
including scratches, dings, dents, corrosion, or stains in the material that
does not affect the structural or functional capability of the product. 6.
Surfaces damaged due to improper use of chemicals, and detergents. 7.
Discoloration due to the high heat, for example beside a grill, is a trait of
stainless steel. 8. Surface rust resulting from acid rain or environmental
chemicals. 9. Replacement parts for NewAge products outside Canada and the
United States. 10. Loss due to theft. 11. Damage resulting from use of the
product contrary and not in accordance to the instruction manual. 12. Any
labor costs during the warranty period.
The 304 stainless steel material used in the construction of NewAge Outdoor
Kitchen Grill is highly rust resistant, however, chlorine in the air from
swimming pools or the salt from sea air may cause surface rust to appear and
even create some pitting corrosion if left on the product. We suggest cleaning
all stainless steel surfaces at least every two weeks to keep your Grill in
prime condition. The chemical reaction from salt is easy to prevent however it
is more difficult when left on the surface.
DISCLAIMER OF IMPLIED WARRANTIES
IMPLIED WARRANTIES, INCLUDING TO THE EXTENT APPLICABLE WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE EXCLUDED TO THE
EXTENT LEGALLY PERMISSIBLE. ANY IMPLIED WARRANTIES THAT MAY BE IMPOSED BY LAW
ARE LIMITED TO ONE YEAR, OR THE SHORTEST PERIOD ALLOWED BY LAW. THIS WARRANTY
IS LIMITED TO THE ORIGINAL BUYER. Some states and provinces do not allow
limitations on the duration of implied warranties of merchantability or
fitness, so this limitation may not apply to you. This warranty gives you
specific legal rights, and you also may have other rights that vary from state
to state or province to province.
LIMITATION OF REMEDIES; EXCLUSION OF INCIDENTAL AND CONSEQUENTIAL DAMAGES
YOUR SOLE AND EXCLUSIVE REMEDY UNDER THIS LIMITED WARRANTY SHALL BE PRODUCT
REPAIR OR REPLACEMENT AT OUR DISCRETION AS PROVIDED HEREIN. NEWAGE SHALL NOT
BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states and provinces
do not allow the exclusion or limitation of incidental or consequential
damages, so these limitations and exclusions may not apply to you. This
warranty gives you specific legal rights, and you also may have other rights
that vary from state to state or province to province.
Safe Operating Practices
1. NewAge Grill must be assembled and installed according to the instructions
in the manual. 2. Read the entire instruction manual prior to operating grill.
3. NewAge Grill must be used outdoors in a well ventilated area, and cannot be
used indoors, in a enclosed
area such as a garage, gazebo, screened in porch or other similar enclosed
area. 4. NewAge grills are not designed or certified for and are not to be
installed in or on recreational vehicles,
portable trailers, boats. 5. Never use the grill in windy conditions. If
located in a consistently windy area, oceanfront, mountaintop,
etc., a windbreak will be required. Always adhere to the specified clearances
as described in the INSTALLATION section of this manual. Refer to the page 10
for additional information. 6. Do not modify the NewAge Grill. 7. Do not
operate the NewAge Grill under, or near combustible construction. 8. Maintain
proper clearance to combustibles, 18″ (457 mm)to rear of unit, 14″ (356mm) to
sides. Additional clearance of 32″ (810mm) is recommended near vinyl siding or
panes of glass. 9. When not in use turn off the gas at the supply valve. 10.
Always shut off the main valve on the Natural gas supply after each use. 11.
Never attach or disconnect to gas supply, or move or alter gas fittings when
the grill is in operation or is hot. 12. Natural gas units must be
disconnected from the supply when being stored indoors. 13. Inspect the fuel
supply hose before each use. If there is evidence of excessive abrasion or
wear or the hose is cut, it must be replaced prior to using the gas grill with
a replacement hose assembly specified by the grill manufacturer. 14. Leak test
the unit before initial use, annually, and whenever any gas components are
replaced. Refer to
page 10 for additional information. 15. Follow lighting instructions carefully
when operating grill. 16. Burner controls must be off when turning supply
valve on. 17. The grill hood must be fully opened while lighting the grill.
Failure to do so will risk an explosion, and
personal injury or death. 18. Never lean over the grill and keep face away
from grill when lighting. 19. Never let your gas hose touch your burner box.
Refer to page 11 for additional information. 20. Always use a covered hand
when opening the grill lid and only do so slowly to allow heat and steam to
escape. 21. Do not leave grill unattended when operating. 22. Do not use
aluminum foil to line drip pans or grill grates or radiants. This can severely
upset combustion
air flow or trap excessive heat in the control area. The result of this can be
melted knobs or damaged ignition components. 23. Adults and children should be
instructed on the hazards of high surface temperatures. Never leave children
unsupervised around the NewAge Grill. 24. Never touch the grill racks, hood or
immediate surrounding metal surfaces with your bare hands while grilling. 25.
The NewAge Grill must be cooled before it is covered. Never place the cover on
when cooking or while hot.
6
Safe Operating Practices
26. Never grill without the drip pan installed. Hot grease can leak down and
produce a fire or explosion. 27. Clean grease trays regularly to prevent
grease fires. Refer to page 10 for additional information. 28. Spiders and
insects like to nest in the burners, venturis, valves and orifices of a grill,
disrupting the gas
flow. This very dangerous condition can cause a fire behind the control panel,
damaging the grill and risking personal injury. If your grill has been unused
for a long time, inspect and clean the burners, venturis, valves and orifices.
29. Clean the grill with caution. Avoid steam burns; do not use a wet sponge
or cloth to clean the grill while it is hot. Some cleaners produce noxious
fumes or can ignite if applied to a hot surface. 30. Do not locate, store or
operate the grill on an inclined plane. If you are using a grill cart, make
sure you lock the castor wheels before operating the grill. 31. Do not move
the appliance during use. 32. Do not use a power washer to clean the NewAge
Grill. 33. Always have an ABC Fire Extinguisher accessible — never attempt to
extinguish a grease fire with water or other liquids. 34. Make sure the
licensed gas fitter shows you where your gas supply shut-off is located. All
gas lines must have a shut-off that is readily and easily accessible. If you
smell gas, check for gas leaks immediately. Check only with a soap and water
solution. 35. For personal safety, wear proper apparel while barbecuing. 36.
Do not use the grill for cooking excessively fatty meats or products, which
promote flare-ups. To Control flare-ups, adjust the controls to lower the
temperature. If your grill flare-up is out-of-control, turn off the burners.
Don’t use water to put out flare-ups. Spraying water on a flare-up can cause
grease to explode. 37. Make sure that the AA batteries (rechargeable and non-
rechargeable) are removed from the Pulse Ignitor/ decomposed/ scraped after
recommended AA battery life by the manufacturer. 38. NEVER use physically
damaged AA batteries, it may corrode the inner parts or completely damage the
Pulse Ignitor.
Note: THIS MANUAL MUST REMAIN WITH THE PRODUCT OWNER FOR FUTURE REFERENCE
7
Safe Operating Practices
Regularly clean your grill components to prevent flare-ups and grease fires
Just like the cooking appliances in your home, your NewAge Grill needs to be
regularly cleaned and maintained to operate at peak performance. This not only
produces tastier, healthier food, but it reduces the chance of dangerous
flare-ups or grease fires.
Here are the key areas to keep clean:
1. Remove cooking grates and scrape excess food particles with a BBQ brush
after every use. For a deep clean, soak and scrub with dish soap and water a
few times per season.
2. Pull out the grease tray after every use and scrape off any grease or food
chunks. Wash with dish soap and water to keep it sparkling clean.
3. Your Flame Tamer Panels will accumulate a lot of burnt on sauces and
grease drippings. Remove residue from the Panels with a scraper, and use a
wire brush to clear debris from the Flame Tamers.
4. Burners that aren’t used frequently can get blocked by spiders who are
drawn to the gas smell, and build webs inside the burner tubes. Use a wire-
brush to clean the inside of the burners and remove debris from the outside of
the burners.
5. Scrape down the interior of your burner box at least once a season to
remove carbon build-up. Scoop or vacuum out the debris, reinstall all
components and enjoy a much cleaner grilling experience.
Test your hose connections for gas leaks
Gas leaks are a serious issue that can be easily avoided by doing a quick and
simple leak check annually, or whenever gas components are replaced or
serviced.
1. Ensure that all grill control knobs are in the off position. 2. Turn on
the fuel supply,
For Natural Gas Turn the valve handle 1/4 turn to align with the gas flow. 3.
Brush or spray a half-and-half solution of liquid soap and water onto all
joints and connections of the regulator, hose, manifolds and valves. 4.
Bubbles will indicate a gas leak. IMMEDIATELY turn off the gas supply and do
not use the grill until contacting a licensed gas fitter to replace faulty
parts.
50% WATER 50% LIQUID
SOAP
Leak Testing Diagram
WARNING
The leak test must be done before initial use, annually, and whenever any gas
components are replaced or serviced. Do not smoke while performing this test
and remove all sources of ignition. See Leak Testing Diagram for areas to
check. Never conduct a leak test using fire or flame. Sparks or open flames
will result in a fire or explosion, damage to property, serious bodily injury
or death.
8
Safe Operating Practices
Never let your gas hose touch your burner box
The underside of your grill gets incredibly hot. Pushing your excess gas line
into the cavity below your grill, or coiling it beneath the burner box can
melt the exterior coating of the gas hose and cause a fire. Take these steps
to make sure your hose is positioned safely: 1. Ensure your grill is off and
cooled down. 2. Kneel down and look in the cavity for the hose at the left-
hand side of the grill. 3. If the hose is bunched up, or touching the firebox,
pull the gas hose from the bottom of the cabinet until any excess
line is removed. 4. Check the hose for signs of melting or damage. If the
damage has occurred, or you are unsure of how to check,
contact Customer Support Team >
1-877-306-8930; or
support@NewAgeproducts.com
9
Safe Operating Practices
Grilling in windy conditions
WARNING
Using your grill in windy conditions may disrupt the front-to-back airflow.
If, while grilling with all burners on high and the hood closed, you notice
that the temperature gauge fails to rise…..be careful. If wind has kept hot
gases from exiting the rear of the grill the control panel and knobs may have
become extremely hot.
Flame Lift off
Wind Direction
Flame Burner
Non-Combustible
Exhaust W
i
n
d
W
i
S c
n d
r
e e Min 4″ n
S c r
e
e
n
Flame
Note:
Burner
Make sure to maintain clearance from the windscreen as specified below.
· 4″ for non-combustible material.
· 18″ for Combustible material.
During the high wind conditions, it is best if you don’t use your grill. If
located in consistently windy area (oceanfront, mountaintop, etc.) a wind
break will be required. Always adhere to the specified clearances as defined
in the “Installation Manual”.
Note
Any damage caused from use in windy conditions, such as melted knobs or
igniter wires, or control panel discoloration from heat buildup, is excluded
form warranty coverage.
10
Parts Supplied
Main Grill Parts
4x Flame Tamer Panel
1x Natural Gas Hose (Pre-insalled)
3x Cooking Grate
2 x M6x12L Hex Head Screws
1x SS Warming Rack
2x Spare Rubber Bumpers
Mounting bracket for Connector And Hardware Kit
Optional Accessories
1 x Male Adaptor (5/8”-18UNF)
1 x Metal Corrugated Natural Gas Hose (Pre-installed)
Griddle SKU#66940
Smoker Box SKU#66946
*Accessories offering depends on location and subject to change.
11
Tools Needed
6mm Nut Driver
2 Phillips head screwdriver
Flashlight
Box Cutter
Measuring Tape
6mm Open Wrench
Product Inspection
(Optional) #2 Phillips Bit
· Check to see all parts are received as per the order placed.
· Contact NewAge Products at
1-877-306-8930; for any missing parts.
· Inspect the products for any damages before starting the installation.
· Go through the installation instructions carefully before starting the
installation.
12
Product Specifications
H
W
D
NewAge 36″ Grill
Dimensions
Width (W) Depth (D) Height (H)
35.98″ 24.20″ 23.04″
Details
Material Primary Burner BTU Fuel Type Total Power Output Net Weight
Stainless Steel Main Grilling Area
12,000 BTUs x 4 Warming Rack Area
Natural gas
Cutout Width
48,000 BTUs Cutout Depth
126.8 Lbs
Cutout Height
562 Square inch 257 Square inch 34.5″ 22.3″ 11.2″
13
Installing Grill on NewAge Grill Cabinet/Cart
For more detailed instructions on installation steps, refer to the NewAge Grill Cabinet/ Cart
installation guide
Lock the Casters (if applicable). Pick the
1 appliance from the shipping pallet, and
place it onto the Cabinet/Cart directly.
NOTE: When you are ready to install the
appliance, place it directly onto the Cabinet/
Cart. DO NOT place the appliance on floor or flat
surface.
2 Secure grill to Cabinet/Cart by inserting two M6x12mm screw supplied with NewAge Cabinets/Carts from the bottom.
While connecting the gas hose to the grill, make sure the hose is not bunched up below the grill.
14
Installing Grill on NewAge Grill Cabinet/Cart
Metal Corrugated hose fixed to the cart with a fixed arrangement of straight
connector/adaptor with a lock nut on brackets. Parts Required
Mounting bracket for Connector And Hardware Kit
1 x Male Adaptor (5/8”-18UNF)
1 x Metal Corrugated Natural Gas Hose
(Pre-installed)
Follow step 1 and 2 for connecting Metal
1 corrugated hose and PVC Natural gas hose together with the help of Mounting
bracket and Male adaptor.
Install Mounting bracket on the cabinet
1 side panel vent slots using Provided
washers and Philips screws.
Mounting bracket
Secure and connect Metal Corrugated
2 hose and PVC Natural gas hose end together by using Lock nut and Male
adaptor.
Metal corrugated hose
Lock nut PVC Natural gas hose
Below Illustration shows Metal corrugated hose and PVC Natural gas hose connected together.
Male Adaptor
15
Installing Grill on NewAge Grill Cabinet/Cart
NOTE: Route the Power cable outside the cart back panel. DO NOT route the
cable through underneath the Grill. (Applicable to Grill Cabinets and Carts
both)
NOTE: While connecting the gas hose to the grill, make sure the hose is not
bunched up below the grill. (Applicable to Grill Cabinets and Carts both)
16
Installing Appliance on NewAge Grill Cabinet
NOTE: Route the Power cable outside the cabinet back panel. DO NOT route the
cable through underneath the Grill. (Applicable to Grill Cabinets and Carts
both)
Appliance back panel
Appliance back panel
17
Installing Grill on custom built cabinet
The installation must conform with local codes or, in the absence of local
codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and
Propane Installation Code, CSA B149.1. If you are connecting an appliance to a
fixed fuel piping system specifying the use of a rigid pipe, semi-rigid
tubing, and/ or a connector that complies with the standard for Connectors for
Outdoor Gas Appliances and Manufactured Homes, ANSI Z21.75.CSA 6.27.
WARNING
Cabinet frame, cabinet side panels and counter top must be made from non-
combustible material.
WARNING
DO NOT store or use products with flammable liquids or vapors in the vicinity
of the NewAge Grill Cabinet,NewAge Outdoor Kitchen cabinets or any appliances.
Note to Licensed Gas Fitter:
All built-in appliances must use rigid pipe, semi-rigid tubing, or a connector
complying with the standard for Connectors for Gas Appliances, ANSI Z21.24.
CSA 6.10, or Standard for Connectors for Outdoor Gas Appliances and
Manufactured homes, ANSI Z21.75. CSA 6.27, for the appliance which are
connected to fixed fuel piping system (Natural Gas).
WARNING
This grill is designed for non-combustible enclosures only, and must be
installed and serviced by a licensed gas fitter to local codes. As indicated
on the rating plate, this gas grill is designed to operate with supply
pressure of 7″ WC for Natural Gas. For installations where the gas supply
pressure exceeds these requirements, a regulator must be installed upstream of
the grill’s components. If the gas supply pressure is lower than these
requirements, the unit will be under-fired and will not reach the maximum
temperatures. Ensure that the supply line size complies with local and/ or
national installation codes.
18
Installing Grill on custom built cabinet
CLEARANCES:
TO NON-COMBUSTIBLE CONSTRUCTION A minimum of 4″ (10 cm) clearance from the
back of the grill to non-combustible construction is required to allow the
hood to be opened fully.
TO COMBUSTIBLE CONSTRUCTION This appliance should NOT be installed over, under
or next to unprotected combustible construction. A minimum clearance to
vertical and rear combustible material is 18″ (45 cm) and 14″ (36cm) on the
sides.
The minimum vertical clearance to combustible materials means that ALL
combustible materials must be outside this 18″ (45cm) zone. As an example, if
you have an island with a stucco or tiled surface and wood-frame construction
beneath, the wood is considered combustible, even though the grill is touching
the stucco or tile surface, which is non-combustible. In extreme
circumstances, the wood could potentially get hot enough to burn.
VENTILATION OPENINGS A minimum of three 10 in² (65 cm²) of ventilation
openings must be provided at the bottom of both left and right sides of your
enclosure (island), as well as the back side. A minimum of three 20 in² (130
cm²) of ventilation openings must be provided at the top of both left, right
and back sides of your enclosure (island) where the top of the opening aligns
with the bottom of the grill cut-out. These openings are required to safely
dissipate gas vapors if there is a leak in your enclosure.
CUTOUT DIMENSIONS FOR INSTALLING GRILL ON A CUSTOM BUILT CABINET
33″ Grill 36″ Grill 40″ Grill Side Burner
Cutout Dimensions
SKU
66980 66990 66981 66991 66982 66992 66983 66993
W 31.5″ 34.5″ 38.5″ 15.3″
D 22.3″ 22.3″ 22.3″ 22.4″
H 11.2″ 11.2″ 11.2″ 11.3″
19
Installing Grill on custom built cabinet
Layout for Non-combustible enclosure
WARNING
· The upper vent opening must be at least 20 square inches. · The lower vent
opening must be at least 10 square inches.
Note: Avoid abrasion of hose against the opening. It is recommended to use a
rubber grommet at the opening.
Rubber grommet
2.375″ Dia
NON-COMUSTABLE MATERIAL
H D
MINIMUM 20 SQ IN (130 SQ CM) OF VENTILATION REQUIRED ON EACH END OF CABINET.
5″ 127mm MAXIMUM
MINIMUM 10 SQ IN (65 SQ CM) OF VENTILATION REQUIRED ON EACH END OF CABINET.
W H1
1″ 25.4mm MAXIMUM
W1
PARTITION TO ISOLATE CYLINDER FROM GRILL
MINIMUM 20 SQ IN (130 SQ CM) OF VENTILATION REQUIRED.
10in
10in
MINIMUM 10 SQ IN (65 SQ CM) OF VENTILATION REQUIRED
1in
Back View
NOTE: These illustrations are for reference purpose only. Actual built-in
cabinets and installation may differ.
20
Natural Gas Installation
Rigid Connection in a Built in Enclosure
WARNING
Only licensed gas fitter must perform the required gas fitting on NewAge gas
appliances. To ensure satisfactory performance, the gas supply line must be
sized to accommodate the total BTU/h requirements of all the gas-fired
equipment that will be connected to that line. In no case should pipe less
than 3/4″ inside diameter or 1″ outside diameter ever be used to connect this
product.
Mounting bracket Ventilation
Metal corrugated hose
PVC Natural gas Hose (Supplied)
Non – combustible Construction
PVC Natural gas Hose (Supplied)
Natural Gas Regulator Natural gas Supply Line
Natural gas Supply
Securely mount the gas supply components to the non combustionable structure. This illustration is for reference only each installation will be different.
Grill Gas line Flexible corrugated Tubing (Not Supplied)
All Other Components are Not Supplied.
Rigid Piping for supply (Not Supplied)
Quick Disconnect Coupling NG (Not Supplied)
Flexible Gas Hose Supply line
21
Assembling the Grill
Tools and Parts needed.
1 Install Flame Tamer Panel on top of the burner.
3x SS Grates
1x SS Warming Rack
4x Flame Tamer Panel Make sure the Flame Tamer Panel sits
2 properly on the dowel pins as shown below.
3 Similarly, install the remaining Flame Tamer Panels .
4 Install the three cooking grates on top of the Flame Tamer Panels as shown.
5 Install the warming rack, by placing it on the provided brackets.
22
Assembling the Grill
6 Insert the AA battery cell into the Flame Igniter Battery Case. Then enclose
it by tightening the Knob on the given threads in clockwise direction as
shown. NOTE: AA Battery is not included with package.
23
Optional Accessories
Installing the Griddle
1 Place the Griddle on top of the cooking grates as shown below.
Grease pan can be slide in or out from the griddle to remove the grease collected.
WARNING
· During the usage the griddle gets extremely hot and must be handled with care. Make sure to let the
griddle cool down for minimum 30 minutes before removing the grease pan for cleaning.
· Do not close the lid when you are cooking on the Griddle.
24
· · Do not over fill the grease tray and clean it after each use.
Optional Accessories
Installing the Smoker Box
NOTE
· Do not put more than 0.2 Kg (0.4 Lbs) of wood chips in the smoker box for
smoking. · Do not pour more than 1/2 litre of liquid for moisturing the meat.
· Do not place smoker box on top of the sear burner. · For good smoke
performance, soak the wood chips for not less than 30 minutes, drain excess
liquid and fill the smoker
tray completely. · To improve smoke performance, keep the hood closed as much
as possible while food is grilling.
WARNING
If not thoroughly soaked, the wood chips will flare up during grilling. To
extinguish flame, turn off the valves, open the hood and let the fire stop.
WOOD TYPE Apple Maple Alder
FLAVOR
sweet smoke Hearty smoke Tart smoke
Pecan Oak
Rich, sweet, versatile Heavy smoke
Hickory Heavy smoke
Mesquite Heavy smoke
Grapevine Strong smoke
SMOKE INTENSITY
BEEF
· ·
· · · · ·
CHICKEN
·
· ·
· · ·
GREAT FOR
PORK SEAFOOD
·
·
·
·
·
·
·
·
·
·
BAKED
· · ·
·
·
VEGETABLE
· · · ·
·
1 Place the smoker box on grill grates in desired location.
25
Optional Accessories
Installing the Smoker Box
Open the smoker box to add wood chips or any beverage.
Smoke vents can be adjusted by sliding the knob to control the smoke intensity.
26
Gas Connections
WARNING
Never connect a gas line directly to the grill. A pressure regulator must be
installed on all gas equipment. Removing or failing to install the pressure
regulator can result in fire, and serious personal injury and will void the
warranty. This grill is designed for non-combustible enclosures only, and must
be installed and serviced by a licensed gas fitter to local codes.
As indicated on the rating plate, this gas grill is designed to operate with
gas supply pressures of 7″ WC for Natural Gas. For installations where the gas
supply pressure exceeds these requirements, a regulator must be installed
upstream of the grill’s components. If the gas supply pressure is lower than
these requirements, the unit will be under-fired and will not reach the
maximum temperatures. Ensure that the supply line size complies with local
and/or national installation codes.
The grill is factory set to use natural gas (NG). It is critical that the gas you use matches that which the grill was set up for. You can verify that by checking the rating plate.
1 3/4″/32 MM
CLASS NO / CATÉGORIE #: 2711 04/84
NEWAGE PERFORMANCE 36″ GRILL
(NATURAL GAS)
OUTDOOR COOKING APPLIANCE- FOR OUTDOOR USE ONLY. DO NOT USE THIS APPLIANCE
UNDER OVERHEAD COMBUSTABLE SURFACES. ONLY FOR INSTALLATION IN A BUILT-IN
ENCLOSURE CONSTRUCTED OF NON-COMBUSTIONABLE MATERIALS. / APPAREIL DE CUISINE
DE PLEIN AIR- POUR UTILISATION À L’EXTÉRIEUR SEULEMENT. NE PAS UTILISER CET
APPAREIL SOUS UNE SURFACE COMBUSTIBLE. CONVIENT UNIQUEMENT POUR INSTALLATION
DANS UNE ENCEINTE ENCASTRÉE FAITE DE MATÉRIAUX INCOMBUSTIBLES.
WARNING: TURN OFF GAS SUPPLY AT MAIN VALVE WHEN NOT IN
USE. IF THESE INSTRUCTIONS ARE NOT FOLLOWED EXACTLY, A FIRE CAUSING DEATH OR
SERIOUS INJURY MAY OCCUR.
ATTENTION: COUPER L’ALIMENTATION EN GAZ DE LA VANNE
PRINCIPALE LORSQU’ELLE N’EST PAS UTILISÉE. SI CES INSTRUCTIONS NE SONT PAS
SUIVIES EXACTEMENT, UN INCENDIE CAUSE LA MORT OU DES BLESSURES GRAVES PEUVENT
SURVENIR.
CAUTION: THIS APPLIANCE IS ADJUSTED AND SHIPPED FOR USE WITH NATURAL GAS. THIS
MODEL/ MODÈLE
GAS GRILL IS DESIGNED TO OPERATE WITH GAS SUPPLY PRESSURE OF 7″WC FOR NATURAL GAS. IF THE
GAS SUPPLY PRESSURE IS LOWER THAN THESE REQUIREMENTS, THE UNIT WILL BE UNDER- FIRED AND WILL NOT REACH THE MAXIMUM TEMPERATURES. ENSURE THAT THE SUPPLY LINE SIZE COMPLIES WITH
PERFORMANCE 36″ GRILLNG
66981
X
LOCAL AND/OR NATIONAL INSTALLATION CODES.
PERFORMANCE 36″GRILL
AVERTISSEMENT: CET APPAREIL EST RÉGLÉ ET EXPÉDIÉ POUR UTILISATION AVEC DU GAZ NG WITH 36″GRILL CART
66279
NATUREL. CE GRIL À GAZ EST CONÇU POUR FONCTIONNER AU GAZ PRESSION
D’ALIMENTATION DE 7 “WC EQUIPPED FOR USE WITH
POUR GAZ NATUREL. SI L’ALIMENTATION DE GAZ LA PRESSION EST INFÉRIEURE À CES
EXIGENCES, L’UNITÉ
SERA SOUS-CUIT ET N’ATTAQUE PAS LES TEMPÉRATURES MAXIMALES. ASSUREZ-VOUS QUE LA TAILLE DE NATURAL GAS / GAZ NATUREL LA LIGNE D’ALIMENTATION EST CONFORME AUX CODES D’INSTALLATION NATIONAUX.
4 X 12,000 BTU/ MAIN TUBE BURNERS / BRÛLEURS À TUBES PRINCIPAUX
ORIFICE SIZES/ GRANDEUR DES ORIFICS MAIN BURNERS/ BRÛLEUR PRINCIPAL
NATURAL GAS/ GAZ NATUREL
1.42MM
MINIMUM CLEARENCE FROM SIDES AND BACK OF UNIT TO COMBUSTIBLE CONSTRUCTION, 14 INCHES FROM SIDES, AND 18 INCHES FROM BACK. ONLY FOR INSTALLATION IN A BUILT- IN ENCLOSURE CONSTRUCTED OF NON-COMBUSTIONABLE MATERIALS OR NEWAGE GRILL CABINETS. SEE MODELS. DÉGAGEMENT MINIMAL ENTRE LES PAROIS LATÉRALES ET L’ARRIÈRE DE L’APPAREIL ET LA CONSTRUCTION COMBUSTIBLE, 14 POUCES À PARTIR DES PAROIS LATÉRALES ET 18 POUCES À PARTIR DE L’ARRIÈRE. UNIQUEMENT POUR L’INSTALLATION DANS UN BOÎTIER INTÉGRÉ CONSTRUIT DE MATÉRIAUX NON COMBUSTIBLES OU POUR APPAREIL DE GRILLE ET D’ARMOIRES NEWAGE.
GRILL PULSE IGNITOR REQUIREMENTS: INPUT- AA BATTERY (Rechargeable and Non-
Rechargeable)
MFG DATE DE FABRICATION :
NEWAGE PRODUCTS INC. 1190 CALEDONIA ROAD, TORONTO, ONTARIO, CANADA M6A 2W5
MADE IN CHINA/ FABRIQUE EN CHINE
Class IIIA-2
Rating Plate – Lists model numbers and gas type Water Column Requirements
Fuel
WC Min Under
Full Load
NATURAL GAS 7 in wc (NG)
C
US
ANS Z21.58-2018·CSA 1.6-2018 Outdoor Cooking Gas Appliances
The rating plate is located in one or more of the following places: · On the back of Grill
Ensure that the gas supplied meets with the minimum pressure requirements. Do
not operate the grill on any gas other than that for which the grill has been
set.
Both the regulator and the manifold orifices have been tuned for the type of
gas specified on the rating plate.
All installation and all installation parts must conform to local codes with
the National Electrical Code, ANSI Z223.1/ NFPA 70 latest edition and the
National Fuel Gas Code, ANS Z223.1/NFPA 54 in the U.S. and CGA-B149.1/.2 in
Canada. Canadian installations must conform to CGA-B149.1/.2 natural
gas/propane installation code. (Canada)
27
Instructions for Installer (Licensed Gas Fitter)
Gas Line Purging
You should purge the gas line of air before attempting to light the grill. ·
Make sure all grill controls are in the “OFF” position. · Slowly turn on the
main gas supply. · Open the lid for the entire purging procedure. · Push in
the control knobs (do not turn) for the Sear Burner and the Main Burner on the
furthest
right for about 20 seconds to allow the air in the system to purge. These are
furthest from the fuel source and will completely purge the lines. Release the
control knobs. Wait at least 5 minutes after releasing the control before
attempting to light the burners. (applicable with 40″ Grill 2.0 only).
Gas Hook-Up Instructions
The piping up to the gas grill is the responsibility of the licensed gas
fitter and piping should be located as shown in the built-in instructions. It
must be connected with rigid pipe, copper tube or an approved flexible metal
connector which complies with ANSI Z21.24/ CSA 6.10 or ANSI Z21.75/CSA 6.27.
The installation must comply with CAN B149.1 Natural Gas and Propane
installation code in Canada, or to the National Fuel Gas code, ANSI Z223.1 in
the United States. The gas supply pipe must be sufficiently sized to supply
the BTU/h specified on the rating plate, based on the length of the piping
run. If installing a side burner, a separate line must be branched off to the
side burner unit and enter the side burner opening at the specified location.
The enclosure must be ventilated according to local codes, and must not have
communication with the cavity used to enclose the gas grill.
CUSTOM BUILT IN ENCLOSURE VENTILATION REQUIREMENT
1. At least one unobstructed ventilation opening on the exposed exterior side
of the enclosure located within 5 in (127mm) of the top of the enclosure. The
opening must have a total free area of more than 20 in2 (130 cm2).
2. At least one ventilation opening on the exposed, exterior side of the
enclosure located 1 in (25.4 mm) or less from the floor level. The opening
must have a total free area of more than 20 in2 (130 cm2). The upper edge must
be no more than 5 in (127 mm) above the floor level.
Every opening must be large enough to permit the entrance of a 1/8 in (3.2 mm)
rod.
The enclosure must be designed so that the gas hose can be connected,
disconnected and the connections inspected and tested outside the enclosure.
All connections must be accessible for testing inside the enclosure.
28
Natural Gas Installation
WARNING
Only licensed gas fitters must perform the required gas fitting on NewAge gas
appliances. To ensure satisfactory performance, the gas supply line must be
sized to accommodate the total BTU/h requirements of all the gas-fired
equipment that will be connected to that line. In no case should pipe less
than 3/4″ inside diameter or 1″ outside diameter ever be used to connect this
product.
· Calculate the total BTU output of all equipment and refer to Gas Supply Line
Runs for allowable run distances for ¾ inch pipe. Failure to meet these
minimum requirements may reduce performance of the grill and any other
appliances running on that supply line.
· Always keep supply line runs as short as possible. · A gas shut-off valve
must be installed in an easily accessible location by a licensed gas fitter. ·
The outdoor cooking gas appliance and its individual shut-off valve must be
disconnected from
the gas supply piping system during any pressure testing of that system at
test pressures in excess of 0.5 psi (3.5 kPa). · The outdoor cooking gas
appliance must be isolated from the gas supply piping system by closing its
individual manual shut-off valve during any pressure testing of the gas supply
piping system at test pressures equal to or less than 1/2 psi (3.5 kPa). ·
Keep threading compound off of the first two pipe threads to avoid having any
small pieces of compound break loose and clog a burner valve or orifice. Do
not use threading compound on any flare fittings.
For built-in installations, it is recommended that any flexible pipe used be
kept as short as possible.
For freestanding units using natural gas, NewAge strongly recommends using a
quick disconnect kit. This Quick Disconnect kit, is included with purchase.
Note:
This product must be installed by a licensed gas fitter when installed within
the State of Massachusetts.
This illustration is for reference only each installation will be different.
Main shut-off valve Flexible
Quick
Gas Hose Disconnect
Grill Intake Manifold
Flexible
Male
Corrugated Gas Adaptor
Hose
PVC Natural Gas Hose
Threaded Threaded Quick Gas supply line nipple nipple Disconnect from meter Coupler
29
Natural Gas Installation
Connect one end of Metal Corrugated extension hose to the manifold at the
1 bottom and other end to the natural gas hose from the inside of the cabinet.
Feed the Natural Gas through cutout hole on back panel.
Connect PVC Natural Gas hose end
2 to Natural gas supply using the quick connect fitting.
Pull back collar on connector
Natural Gas Supply
Metal Corrugated PVC Natural
Extension Hose
Gas Hose
- The outdoor cooking gas appliance shall not be used under overhead combusible construction
Side – 14″ Clearance Rear – 18″ Clearance
18 Inches
14 Inches
WARNING
Gas appliance shall not be used under overhead combustible construction. The
grill and cabinet must have a minimum clearance from combustible materials.
Refer to the illustration for dimensions.
WARNING
· Never install this product into a combustible enclosure without an insulated
jacket. Doing so could result in fire, property damage and personal injury.
· Never locate the grill under a roof or overhang, in a building, garage, shed
or other such enclosed area.
· Never locate the grill under unprotected combustible construction. ·
Installation must conform with local codes or, in the absence of local codes,
with either the
National Fuel Gas Code, ANS Z223.1/NFPA 54, Natural Gas and propane
Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2,
in Canada.
30
Leak Testing Instructions
WARNING
This must be done before initial use, annually, and whenever any gas
components are replaced or serviced. Do not smoke while performing this test,
and remove all sources of ignition. See Leak Testing Diagram for areas to
check. Never conduct a leak test using fire or flame. Sparks or open flames
will result in a fire or explosion, damage to property, serious bodily injury,
or death.
Testing a Gas Leak
Ensure all control knobs are in the off position.
STOP
Turn on the fuel supply. · For natural gas, turn the valve handle 1/4 turn to align with the gas flow.
Brush or spray a half-and-half solution of liquid soap and water onto all
joints and connections of the regulator, hose, manifolds and valves.
Bubbles will indicate a gas leak. IMMEDIATELY turn off the gas supply. See
next page for “Fixing a Gas Leak”.
Natural Gas
50% WATER
50% LIQUID SOAP
Spray or
Brush
31
Leak Testing Instructions
Fixing a Gas Leak
· Shut off the gas supply. · Turn all grill controls to the “ON” position to
purge the grill of any gas build-up, then turn the
controls back “OFF”. · Wash off the soapy solution with cold water and dry. ·
Tighten the loose joint, or replace the faulty part with manufacturer-
recommended replacement
parts. · Repeat the leak test to ensure that no leaks are present. · If the
leak cannot be stopped, immediately shut off the gas supply, disconnect it,
and have
the grill inspected by a licensed gas fitter or dealer. Do not use the grill
until the leak has been corrected.
32
AA Battery Maintenance
WARNING
· You must read following instructions before using AA dry cell batteries for
Grill. Failure to read and follow the below instructions may result in fire,
personal injury and damage to property if used improperly.
· DO NOT insert an old/used AA dry cell battery into the battery pocket of the
Pulse Igniter.
· Always store AA battery in its original brand packaging, or place them in a
plastic container.
· Keep batteries in a cool location with low humidity and make sure they are
aligned in the same polarity direction.
· In case of rechargeable AA dry cell battery, NEVER make wrong polarity
connection while charging and discharging the battery.
· By any type of misuse, the harmful chemicals inside the battery may come out
and could damage the battery pocket of the Pulse Ignitor.
· DO NOT place or insert flammable chemical or material inside the Pulse
Igniter battery pocket for cleaning purpose. Any type of chemical or flammable
material in the vicinity of the Grill may cause dangerous fire at the location
Grill is placed.
· DO NOT direct contact the chemical in case it is spilled out of the battery
pocket. It could be allergic to human body.
Cleaning the battery pocket of the Pulse Ignitor :
Cleaning the battery pocket is a must when the battery doesn’t work properly
or battery chemicals are observed spill out from the case. Always keep all the
burner knobs and fuel source valves to OFF position before starting cleaning
process of the battery pocket.
1. Read carefully the “Leak Testing Instructions” and the “Safe Operating
Practices” sections with proper attention.
2. Make sure all control knobs are set to OFF position. 3. Rotate the Pulse
Igniter knob in anticlockwise direction
and take out the AA dry cell battery. 4. Using a clean brush or clean cloth,
remove the debris,
decomposed black carbon on the spring and inner faces as shown. 5. Insert a
new AA battery with correct polar positioning (Positive and Negative poles) of
the battery as shown in “Assemble the Grill”. 6. Enclose the AA battery pocket
of the Pulse Ignitor using the knob and tighten it by rotating in clockwise
direction.
33
Pre-Grill Checklist
Before FIRST use ensure that:
1. All packaging, and packing materials have been removed from the Grill and
burners 2. You have a fuel supply connected. 3. You need AA battery to operate
the pulse igniter. 4. A licensed gas fitter has performed a leak test on all
the fittings that supply the fuel to the grill. 5. If your Grill does not
light in 4-5 seconds you may need to purge the line. (refer to purging the
line) 6. Before cooking on your gas grill for the first time a burn-off needs
to be done. This is a one
time only procedure and gets rid of any odors or foreign matter caused by the
manufacturing process. To do this open the lid and ignite the burners, close
the lid and operate on “MAX” for 5-10 minutes. You may then either set the
controls to “OFF” or cook on your grill immediately by turning the control
knobs to a lower setting.
WARNING
· Never attempt to light a burner if you smell gas. · Always keep the lid open
when lighting your grill. · Releasing fuel into a closed grill before lighting
will increase the risk of explosion, property
damage, personal injury or death. · Keep your face and body as far from the
grill as possible when lighting. Any time a burner
doesn’t light within 5 seconds, turn off the control, wait 5 minutes for gas
to dissipate, and repeat the lighting procedure. · NEVER LEAVE THE GRILL
UNATTENDED WHILE COOKING.
Before Each Use:
Aways make sure that:
1. You do not smell gas before you light the grill. If you do smell gas, shut
everything off and have a licensed gas fitter check for leaks.
2. The cooking area is free and clear of any combustibles, that might ignite.
3. You know where the main gas supply shut-off is located. 4. The burners are
seated properly in the grill. The main burners must sit level and firmly on
the
burner mounting support frame. 5. Wind is not blowing too strongly or blowing
on the back of grill.
Once a Season
· At the start of each new grilling season remove the grilling racks and check
the burners, venturis, orifices and valves for obstructions.
· Spiders and insects often nest in these areas of the grill and can disrupt
air flow, causing damage to the grill and personal injury.
· Also, check all hoses and fittings for damage, abrasion, wear and tear.
34
Lighting the Grill
WARNING
· Always keep the lid open when lighting the grill. · Never leave children
unsupervised around the NewAge grill. Do not store items of interest
to children around or below the grill, or in the cabinet. Never allow children
to crawl inside a cabinet or enclosure.
CAUTION
· Never light the grill if you smell gas. · Keep face and body parts away from
the grill when lighting. If burner fails to light after 5
seconds, turn off the burner, wait 5 minutes then repeat the lighting
procedure. · Do not leave the grill unattended.
Grill Control Layout
1
2
345
5
3
2
1
4
1. Main Burner – Left 2. Main Burner – Middle 1 3. Main Burner – Middle 2 4. Electric Ignition Module – Pulse Ignitor 5. Main Burner- Right
35
Lighting the Grill
NOTES
· Any of the Burners can be lit first using the Pulse Ignitor/ Match. It is
upto the customer preference and requirement.
· If Burners does not light or flame is too low, you may have spider or other
insect blockage inside or vicinity of the burner holes. See “Replace the
Burners” section.
· The IR burner lighting process is similar to that of Main Burners.
Method 1 (Using Pulse Ignitor Button):
1. Read and complete PRE-GRILL checklist. 2. Open lid before lighting burner.
3. Make sure all control knobs are in the “OFF” position. 4. Turn the control
knob for the Burner to the “HIGH” position. 5. Press the Pulse Ignitor button
and hold for 35 seconds to light burner. 6. If ignition does NOT occur in 5
seconds, turn control knob to “OFF”, wait 5 minutes to allow gas to
dissipate and repeat lighting procedure. 7. To turn off, turn each control
knob clockwise until it locks in the “OFF” position. This does not turn
off the gas flow from the cylinder. 8. Once the grill is lit, adjust the
temperature using the Max -to- Min settings.
High Temperature
36
Low Temperature
Pulse Ignitor
Lighting the Grill
Method 2 (Access Holes): If the burners fail to light after a couple of
attempts, it can be lit using the supplied match lighting stick. Follow the
steps below for manual grill lighting. 1. Read and complete PRE-GRILL
checklist. 2. Make sure all control knobs are set to OFF. 3. Always light
grill with lid open. 4. Turn fuel supply ON. 5. Place a match in the aligator
clip on the match holder and light the match. 6. Guide the match holder, with
lit match, through the access holes on the Flame Tamer Panel and
adjacent to the burner. 7. Push the corresponding control knob in and turn it
to HIGH to ignite the left burner. Check that
the flame is lit by looking through the cooking grates. You should see a
flame. 8. Repeat step 5 to 7 for the remaining burners. If any of the burners
fails to ignite during the
lighting process, within five seconds, stop, turn the burner control knob to
OFF and wait five minutes to allow the gas to clear before you try again.
37
Burner Position and Flame Adjustment
CAUTION
Proper placement of each burner is critical after cleaning they must be
centered on the brass orifice, resting level without any rocking. Failure to
meet these conditions may cause a very dangerous condition that can cause
personal injury and property damage.
Gas control knobs should be in the `OFF” position, and fuel line should be disconnected from gas valve manifold. To reduce the chance of FLASHBACK, the procedure below should be followed at least once a month or when your grill has not been used for an extended period of time.
YELLOW TIPPING LIGHT BLUE
BURNER PORT BURNER
DARK BLUE
1″ (26mm) Flame Height
SPUTTERING FLAME
Proper Flame Burner Position
Image 2
Improper Flame
Valve with Orifice
Image 1
1. Check burner installation by insuring that the valve orifice body is
securely inserted into the end opening of the burner tube. (see Image 1)
2. To check for proper flame. Turn burner on high and compare to (image 2)
for proper flame consistency. If you observe improper flame behavior then
refer to page 37 for corrective actions.
CAUTION
Turn off gas at source and disconnect the unit before servicing. To avoid the
possibility of burns, maintenance should be done only when the grill is cool.
A leak test must be performed annually and whenever any component of the gas
train is replaced or gas smell is present.
38
Burner Position and Flame Adjustment
Adjusting the Airshutter valve
To adjust the flame properly the air shutter valve needs to be adjusted to achieve an optimum gas and oxygen mixture for burning. The burner has to be removed for adjusting the air shutter valve.
1 Loosen the bolts (A) and remove burner from the grill.
Loosen the screw on the air shutter valve
2 and turn the air shutter valve to change the air opening.
A
A
LIGHT BLUE YELLOW
Improper Flame
Too much Oxygen If the flame is not touching the burner, more oxygen is
supplied to the fuel than required. Turn the air shutter valve clockwise to
reduce the opening.
No Oxygen
If the flame color is yellow, less oxygen is supplied to the fuel than
required. Turn the air shutter valve counter clockwise to increase the
opening.
YELLOW TIPPING LIGHT BLUE BURNER PORT
BURNER
Proper Flame
DARK BLUE
1″ (26mm) Flame Height
Flame at “HI” setting
39
Burner Position and Flame Adjustment
Low Flame Adjustment
CAUTION
1. Make sure that the Grill is not hot. 2. Remove the Remove the Cooking
grate and Flame Tamer so you can see the flames while
adjusting the burners. 3. Fluctuations in gas pressure, may affect burner
performance at the “LOW” setting. 4. Quality of the gas; itself may affect
burner performance at the “LOW” setting.
1 Turn the burner to “LOW” setting.
2 Pull off the control knob from the panel.
13 Insert a small flat screwdriver into the hole.
4 Counter-clockwise direction: HIGH Flame Clockwise direction: LOW Flame
A
40
General Grill Operation and Cooking Procedures
WARNING
· Never leave children unsupervised around the NewAge grill. · Pre-heating for
more than 15 minutes may overheat and cause damage to the grill. · Never cover
slots, holes, or passages in the grill fire box or cover an entire rack with
material
such as aluminum foil. Doing so blocks air flow through the oven and may cause
carbon monoxide poisoning. Aluminum foil linings may trap heat causing a fire
hazard. · Do not leave the grill unattended.
Preheating
It is necessary to preheat the grill for a short time before cooking certain
foods, depending on the type of food and the cooking temperature. Pre-heating
allows the Flame Tamers to properly heat up, providing more even and more
consistent cooking results. Allow the grill to pre-heat on “HI” until desired
temperature is reached. Use the hood thermometer to achieve required
preheating temperature. There is no need to preheat for casseroles or other
foods that require slow cooking.
Cooking Temperatures
HIGH Setting – Use this setting only for fast warm-up, for searing steaks and
chops, and for burning food residue from the cooking grids after the cookout
is over. MEDIUM Setting – Use this setting for most grilling, roasting or
baking, and for cooking hamburgers and vegetables. LOW Setting – Use this
setting for all smoke cooking, and when cooking very lean cuts such as fish.
These temperatures vary with the outside temperature and the amount of wind.
WARNING
Do not use the grill for cooking excessively fatty meats or products, which
promote flare-ups. To Control flare-ups, adjust the controls to lower the
temperature. If your grill flare-up is out-of-control, turn off the burners.
Don’t use water to put out flare-ups. Spraying water on a flare-up can cause
grease to explode.
41
General Grill Operation and Cooking Procedures
Direct Cooking
This method involves placing the food directly over the lighted burners. This
is a common way to cook foods that take less than 20 minutes or to sear larger
foods at the beginning of the cooking process. Turning too soon and too often
is one of the most common grilling mistakes. Never spray water on the grill or
into grease. Use a meat thermometer to achieve desired doneness and remove
items one degree below how you would like to enjoy them, as the resting period
before carving or consuming will raise the temperature.
42
General Grill Operation and Cooking Procedures
Indirect Cooking
You can cook larger foods slowly to perfection on one side of the grill by
using indirect heating technique. This can be achieved by leaving the burners
directly below the food “OFF” and igniting the burners to the side of the
food. The heat from the lighted burner circulates gently throughout the grill,
cooking the food without any direct flame touching it. This method greatly
reduces flareups when cooking extra fatty cuts, because there is no direct
flame to ignite the fats and juices that drip down during cooking. Place a
drip pan slightly smaller than the cut of meat on the cooking grids or Flame
Tamer Panels under the meat being cooked. This will allow you to catch meat
juices for making gravy. Flare-Ups: The fats and juices that drip from the
meat cause flare-ups. Since flareups impart the distinctive taste and color
for food cooked over an open flame, they should be expected and encouraged
within reason. Nevertheless, uncontrolled flaring can result in a ruined meal.
To control excessive flare- ups caused by too high a heat setting, turn the
heat control knob to a lower setting.
CAUTION
· If burners go out during operation, close gas supply at source, and turn all
gas valves off. Open lid and wait five minutes before attempting to re-light
(this allows accumulated gas fumes to clear).
· Should a grease fire occur, close gas supply at source, turn off all burners
and leave lid closed until fire is out.
· Do not attempt to disconnect any gas fitting while your barbecue is in
operation.
WARNING
43
Grill Maintenance and Cleaning
Regular Maintenance
Wash regularly with clean fresh water, mild detergent and a micro fiber cloth.
After washing rinse in clean water and wipe the surface dry with your cloth
remembering to go with the grain on brushed stainless steel. Generally you
should wash your stainless steel every three months. Coastal areas or next to
a chlorine pool more frequently every 2 weeks. Do not use abrasive cleaners or
a scouring pad of any type as they will cause excessive wear and dull the
finish. Stainless steel finishes in coastal environments may show tea staining
if not washed regularly. For better protection use a thin coating of
protectant on the surface.
List of common conditions that cause corrosion or discoloration of stainless
steel and should be avoided:
1. Chloride containing cleansers this includes bleach and any cleaners
containing bleach 2. Muriatic acid (hydrochloric acid) commonly used to
clean up after tile/concrete installation 3. Concentrated soap residue
chemical additives will cause discoloration and some dried soaps
actually look like rust 4. Water with high iron content can leave a rusty
residue, especially if allowed to drip
continuously 5. Contact with iron materials including steel wool, iron
residue/dust from installation or cleaning
of other steel products 6. Don’t allow trapped moisture between the product
and cover rubber mats, metal cANSI or
cleaning products trapped moisture – allow cabinets to completely dry before
covering. 7. Salts contain chlorides 8. Extreme Heat by Flame 9. Do not
permit citrus or tomato juice to remain on stainless steel surfaces. 10. No
abrasive cleaners, steel wool pads, or abrasive cloths as they will scratch
the finish.
OXIDIZATION Removal
If you have oxidation there are a few steps to take to bring your stainless
steel cabinets back to “as new” condition. Apply clean water with a cleaning
sponge and rub gently in the direction of the grain. If the mark won’t shift,
it may be necessary to use a stainless steel cleaner, in which case apply the
cleaner and rub gently. After cleaning it is important to rinse the stainless
steel with clean fresh water and buff with a soft cloth. Remember to always
rub with the grain, NEVER across as you will ruin the finish, and the
stainless can lose its shine.
44
Grill Maintenance and Cleaning
Cleaning the cooking grids:
After cooking, turn control knobs to “OFF” and let grill cool before
attempting to clean your cooking grates. Before first use and periodically it
is suggested that you wash the cooking grids in a mild soap and warm water
solution. You can use a washcloth or a vegetable brush to clean your cooking
grates.
Remove the Burners:
1. Remove the Grill Racks and Flame Tamers. 2. Unscrew the fasteners securing
the burners to the tray. 3. Lift the burner up. 4. Then pull to the rear of
the grill so the burner head comes off the brass orifice at the front.
Cleaning the Burner:
· To maximize grill performance, clean the exterior of the burner with a
abrasive scouring pad. Remove stubborn scale with a metal scraper.
· Clear any clogged ports with a straightened paper clip. Never use a wooden
toothpick as it may break off and clog the port.
· Shake out any debris through the air shutter. · Use a flashlight to inspect
the burner inlet to ensure it is not blocked. If obstructions can be
seen,clean it with a paper clip or a pipe cleaner.
CAUTION
· Do not allow excess grease or liquids to accumulate in the drip tray as they
may create a fire hazard.
· Never use the grill without the drip tray installed.
Remove the Drip Trays:
The drip tray should be cleaned after each use. After the grill is completely
cool, remove the drip tray by pulling it out until it comes free.
Clean it with hot soapy water or an oven-style cleaning product and re-
install. When using an oven style cleaning product be sure to carefully follow
the manufacturer’s instructions. Many of these cleaners are toxic and can
damage the stainless steel finish if not used properly. Test on a nonvisible
area of stainless steel before using on full area.
Also, check the tray after rain. If you’ve left the grill uncovered, you may
need to remove the drip tray to drain the water from the tray.
45
Grill Maintenance and Cleaning
Flame Tamer Panels:
The Flame Tamer Panels normally burn off any accumulated food drippings. But
you may occasionally experience larger spills that don’t burn off under normal
use.
When this happens: 1. Let the grill cool completely. Remove the racks and then
the Flame Tamer Panels by lifting the
front edge and lifting them upward. 2. Flip the trays over and put them back
in place over the burner. 3. Light the burners and set them to “MAX” for 5 –
10 minutes to burn the Flame Tamer Panels clean.
Be sure the Panels have completely cooled before reinstalling them. Any
remaining food items can be brushed off using a soft brush. Replacement Flame
Tamer Panels can be ordered from, shopNewAge.com
Stainless Steel:
1. After each use wipe down the exterior of the grill to remove grease, black
soot and splatters. 2. Be sure to follow the cleaning instructions for keeping
the grates and burners clean and ready
for use. 3. Use a commercially available Stainless Steel cleaner to clean and
polish the exterior surfaces.
Part of the appeal of the NewAge Grill is the fine grain finish. Always clean
with the grain direction.
When removing stubborn stains:
· Do not use metallic abrasives and always rub in the direction of the grain.
· Some household cleaning products are not suitable for stainless steel; be
sure to read the label
before using on your NewAge Grill. · Always use the mildest cleaning solution
first, scrubbing in the direction of the grain. Specks
of grease may gather in the grain of the stainless steel and bake on to the
surface, giving the appearance of rust.
To remove these baked-on foods use a fine to medium grit non-metallic abrasive
pad (Scotch Brite is good) in conjunction with a stainless steel cleaner.
Always be sure to clean and polish with the direction of the grain.
46
Grill Maintenance and Cleaning
SPECIAL NOTE FOR LOCATIONS NEAR POOLS AND COASTAL AREAS:
The 304 stainless steel material used in the construction of a NewAge Grill is
highly rust resistant, however, chlorine in the air from swimming pools or the
salt from sea air may cause surface rust to appear and even create some
pitting if left on the product. Here are a few tips to avoid this: Regularly
wipe down the exterior surfaces with a damp cloth. Micro fiber cloths perform
very well. Allow the surfaces to dry before installing the cover. Do not cover
a damp grill. In extreme environments apply a rust inhibitor which leaves a
microscopic protective layer on the grill. Products that provide a layer of
vapor corrosion inhibitors (VpCITM) protect the surface very well. For
seasonal storage use the product referred to above, ensure the grill is dry
and then cover and secure the cover to minimize the amount of damp air getting
to the surfaces. THE NewAge WARRANTY DOES NOT COVER OCCASIONAL SURFACE RUST OR
STAINING DUE TO ENVIRONMENTAL CONDITIONS.
ACCESSING AND INSPECTING THE CONDITION OF THE SUPPLY HOSE
STEP 1 OPEN DOOR STEP 2 INSPECT THE CONDITION OF THE HOSE
HOSE SHOULD HAVE A SMOOTH SNAKED PATH TO PREVENT KINKS AND PREMATURE FAILURE.
PLEASE EXAMINE HOSE AND FITTINGS FOR CRACKS, TEARS, OR WEAR MARKS FROM RUBBING
ETC.
Replacement supply hoses can be ordered from ShopNewAge.com
47
Troubleshooting
Please check and confirm the following points before calling Customer Service.
1. Is the fuel supplied to the grill? 2. Is the main shut-off valve open? 3.
Are you using the correct type of fuel for the grill? ( Propane gas or Natural
Gas) 4. Attempt to match-light the burner (see page 36). Check to see that
other burners on the
unit operate. Clean electrode tip of any debris.
PROBLEM
POSSIBLE CAUSES
1. Low heat/ Low flame when For natural gas – undersized supply line. control knob turned to “High” Supply pipe diameter must be sized according to installation code.
2. Uneven heat
Flame Tamer Panels installed incorrectly. Ensure Flame Tamer Panels are installed on the pins provided on the firebox. See assembly instructions. Pre- heat grill with main burners on high for 10 minutes.
3. Burners burn with yellow flame, accompanied by the smell of gas.
Excessive grease and ash build on Flame Tamer Panels and in drip pan. Clean
Flame Tamer Panels and drip pan regularly. Do not line drip pan with aluminum
foil. Refer to cleaning instructions.
Possible spider web or other debris, or improper air shutter adjustment.
Thoroughly clean burner by removing. See general maintenance instructions.
Open air shutter slightly according to combustion air adjustment instructions.
(This must be done by a licensed gas fitter.)
48
Troubleshooting
PROBLEM
POSSIBLE CAUSES
4. Main burner will not light with the Pulse Ignitor, but will light with a
match
5. Humming regulator.
Electrode is covered by cooking residue Clean wire or electrode using a cloth
and rubbing alcohol. Electrode and burners are wet Wipe with dry cloth.
Ignition electrode cracked or broken; sparking where cracked Replace the
valve. This must be done by a licensed gas fitter. Flame thrower orifice is
blocked Clean the orifice or replace the valve as required. Faulty Pulse
Ignitor. Replace the valve. This must be done by a licensed gas fitter.
Ignition electrode not in correct position. The distance from the tip of the
electrode to the burner should be 4 mm.
This is not a defect. It is caused by internal vibrations in the regulator and
does not affect the performance or safety of the gas grill. Humming regulators
will not be replaced.
6. Burners will not cross light each other.
Grease, Food material, or Dirt build up. Clean the fire-bridge channels. Make sure the burner’s side ports are clean.
7. Burner output on “high” setting is too low. (Rumbling noise and fluttering blue flame at burner surface.)
Supply hose is pinched. Reposition supply hose as necessary.
Dirty or clogged orifice. Spider webs or other matter in venturi tube. Clean
burner orifice . Clean out venturi tube.
8. Infrared burner (if equipped) Ceramic tiles overloaded with grease
drippings and build-up. Ports flashes back (during operation are clogged. the
burner abruptly makes a Turn burner off and allow to cool for at least two
minutes. loud “whoosh” sound, followed Relight burner and burn on high for at
least five minutes or until the by a continuous blow-torch type ceramic tiles
are evenly glowing red. sound and grows dim.)
Burner overheated due to inadequate ventilation (too much grill surface
covered by griddle or cooking pan.) Ensure that no more than 75% of the grill
surface is covered by objects or accessories. Turn burner off and allow to
cool for at least two minutes, then relight.
Cracked ceramic tile. Allow burner to cool and inspect very closely for cracks. If any cracks are found, contact NewAge customer service for replacement option.
Leaking gasket surrounding the ceramic tile, or a weld failure in the burner
housing.
49
Troubleshooting
PROBLEM
POSSIBLE CAUSES
9. Electric Ignition (Pulse Ignitor) Gas supply is off
not working properly
Check gas supply. Turn OFF and ON your gas supply and try lighting
again.
Ignition electrode not in correct position. The distance from the tip of the electrode to the burner should be 4 mm.
Faulty Pulse Ignitor If a spark occurs anywhere but the ignitor tip, replace the Pulse Ignitor. Check to see if the grill will match-light. See “Manually Lighting the Main Grill” section.
Spark is not produced Check if Pulse Ignitor button is producing Snapping sound when pushed. Remove the Cooking Grate and Flame Tamer Panel to check for spark on the electrode as expected when Ignitor button is pushed.
Battery health Make sure that AA battery is not oxidized and contains enough charge. Check your ignitor battery and replace if needed. Check to see if debris is blocking the electrodes. Is one of your burners turned on? Allow up to four seconds of gas flow to ignite.
10. Burner goes out when set to Supply hose is pinched.
low
Reposition supply hose as necessary.
Dirty or clogged orifice. Spider webs or other matter in venturi tube. Clean burner orifice. Clean out venturi tube.
50
Exploded View and Spare Parts
16 17
11
4
3 14
5
8
9
18 15 7 6
18
8 2 1 12
10 13
51
Exploded View and Spare Parts
Item No.
Eng. Part No.
Description D
QTY
GLE-01.002.02.04A-01
Nickel Plated Zinc Burner Control Knob
4
2. GLE-01.002.05A-01 Knob Bezel
4
3. GLE-02.001.05A-01 Cooking grate
3
4. GLE-02.001.010A-01 Warming Rack
1
5. GLE-02.001.04A-01 Flame Tamer
4
Main Burner Assembly
4
Item 01 – Main Burner
4
GLE-01.001.06A-01 (Item 01, 02 , 03 , 04)
Item 02 – Air Shutter Mesh
4
Item 03 – Air Shutter
4
Item 04 – Electrode Bracket
4
GLE-01.001.06A-01 (Item 05)
Tube Burner Electrode
4
8. GLE-01.001.05.03A-01 Tube Burner Valve
4
9. GLE-01.001.18A-01 Warming rack bracket
2
10. GLE-01.002.04A-01 Pulse Ignitor Module
1
11. GLE-01.004.07A-01 Thermometer
1
GLE-02.003A-01 Grease Tray assembly
1
GLE-01.008A-02 Natural Gas Orifice
4
GLE-01.007A-01 Natural Gas Hose
1
GLE-01.001.06A-01 (Item 06)
Tube Burner Electrode Wire
4
16. GL2-23A-01
Mounting Bracket and Hardware Kit
1
17. GL2-22A-01
Male Adaptor
1
18. GL2-16A-01
Metal Corrugated Hose
1
SKU No. for spares offered 65956 64939 64941 64944 64947
64948
64958 64950 64957 64961 66931 64964 66828 64971 66948
65918 65917 66949
Spare Part QTY
1 1 1 1 1
1
1 1 1 1 1 1 1 1 1
1 1 1
52
NewAge Customer Service
Please gather and have the following information available when contacting
NewAge customer service: · Model number · Date of purchase · Proof of purchase
by the original owner · Production code The production code can be located on
the back of the grill. For fastest service, contact NewAge Products at
1-877-306-8930; or
support@newageproducts.com.
References
- Contact Us - NewAge Products (US)
- Product Registration - NewAge Products (US)
- Product Support - NewAge Products (US)
- P65Warnings.ca.gov
- Product Support - NewAge Products (US)
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