ROLLPLAY W405AC 6V Electric Go Flex Kart Instruction Manual

: June 1, 2024
: ROLLPLAY

ROLLPLAY W405AC 6V Electric Go Flex Kart

INSTRUCTION MANUAL

The Flex Kart is a powered vehicle designed for children aged 2-5 years with a maximum weight capacity of 25 kg (55 lb). It features a 6V 4AH battery that powers a 6V motor, allowing speeds of up to 3.2 km/h (2 MPH). The product dimensions are 780 x 540 x 485 cm (307.1 x 212.6 x 190.9 in), and it comes with a charger output of DC 7.0V.

Owner’s Manual and Assembly Instructions

Model #: W405AC W405-ROB W405-R W405-G W405-O W405-W
Read and study the entire manual before assembly and operation. The vehicle must be
assembled by an adult who has read and understood the instructions.
Made in China.

Styles and colors may vary. Prior to returning to the store, please contact Rollplay’s Customer Service with questions. Visit us online at www.rollplay.com for assistance and replacement parts.

IMPORTANT:

Save this manual with your sales receipt.

Introduction

Thank you for purchasing this Rollplay vehicle from Rollplay. We hope the rider enjoys it for miles to come. Please read this instruction manual carefully before assembling and operating the vehicle.
Please contact Rollplay Customer Service with any questions. Have your model number and serial number before calling. Please have proof of purchase.
Please contact Rollplay Customer Service with any questions.
Hours: 9 AM – 5 PM (CST), Monday – Friday
Phone: 1-888-982-9309
Email: customerservice@rollplay.com
Web: www.rollplay.com

Specifications:

BATTERY	6V 4AH
MOTOR	6V
AGES	5-Feb
MAX WEIGHT	25 kg (55 lb)
PRODUCT SIZE	780 x 540 x 485 cm (307.1 x 212.6 x 190.9 in)
SPEED	Up to 3.2 km/h (2 MPH)
RECHARGE TIME	8-12 Hours
TYPICAL RUN TIME	1-2 Hours
CHARGER OUTPUT	DC 7.0V

IMPORTANT:

YOU MUST CHARGE THE BATTERY FOR 24 HOURS BEFORE FIRST USE!

Charge the battery after each use.
Charge the battery at least once a month, even if the vehicle was not in use.
Do not charge for more than 30 hours.
Failure to charge the battery once a month may result in a battery that will not accept a charge.

BEFORE RETURNING YOUR PRODUCT TO THE STORE, CONTACT ROLLPLAY WITH QUESTIONS.

Call or email Customer Service if you need assistance or replacement parts. Please have your model number and serial number ready before calling. Please have proof of purchase. Keep your sales receipt or register your product at www.rollplay.com as we require proof of purchase.
customerservice@rollplay.com

1-888-982-9309
Read this entire manual to ensure proper assembly and safe operation of the vehicle.

6. Safety

WARNING: SAFE RIDING RULES

The user must follow all safety rules and guidelines, or serious injury or death may occur to the user.
Always use common sense and safe practices when using the vehicle. User must be at least 24 months old and weigh no more than 25kg (55 lbs.).
This product contains small parts that are for adult assembly only. Keep small children away when assembling. Remove and dispose of all protective material and plastic bags before assembling.
Only sit on the seat in the vehicle.
Do not allow more than one rider.
Do not overload the vehicle. Do not remove the weight restriction decals.
Do not pull the vehicle with another vehicle or similar device.
Keep body parts such as hands, legs, hair and clothing away from moving parts. Moving parts can cause serious injury.
Always wear shoes while in the vehicle.
Do not operate near streets or motor vehicles.
Do not operate near drop-offs such as steps, steep inclines or hills. Operate on relatively level ground.
Do not operate in dangerous weather conditions such as rain or snow.
Always operate the vehicle in a safe, secure environment with adult supervision.
Remove batteries if product is to be left unused for a long tim e; Always replace the whole set of batteries at one time; Do not mix old and new batteries; Do not mix alkaline, standard (zinc-carbon) or rechargeable (nickel-cadmium) batteries.

PREVENT INJURIES AND DEATHS:

NEVER LEAVE CHILD UNATTENDED. ALWAYS keep child in view when child is inside the vehicle. Direct adult supervision is REQUIRED.
NEVER use in roadways, near motor vehicles, on or near steep inclines or steps, swimming pools or other bodies of water.
ALWAYS wear shoes.
ALWAYS sit on the seat.
RISK OF FIRE. Do not bypass.

WARNING: BATTERY SAFETY

Battery posts, terminals and related accessories contain lead and lead components. DO NOT open the battery.
Contact exposure to battery leakage (lead acid) may cause serious injury. Immediately contact your doctor if exposure occurs. If the chemical is on the skin, immediately give the person water or milk. Do not give water or milk if the person is vomiting or has decreased alertness. Do not induce vomiting.
Tampering or modifying the electric circuit system may cause shock, fire or explosion. It could permanently damage the system. Keep the charger housing closed to prevent exposed wiring, which may cause electric shock.
IMPORTANT: Befor charged for a full 24 hours (no more than 30 hours).

WARNING: ADULT SUPERVISION REQUIRED

Before using the vehicle, the rider must understand the vehicle controls and safety issues.
It is the responsibility of the adult to educate the child and determine if the child is capable of understanding the vehicle controls.
An adult must ALWAYS directly supervise the use of this vehicle.
NEVER leave a child unsupervised in the vehicle.

8. Parts

8 Parts

1. Steering Wheel
2. Steering Bar
3. Frame
4. Front Axle
5. Seat
6. Vehicle Body
7. Battery Compartment Cover
8. Battery Clamp
9. Rear Axle
10. Gearbox
11. Left Front Wheel
12. Right Front Wheel
13. Left Rear Wheel
14. Right Rear Wheel
15. Battery
16. Charger
17. Manual
18.Screws (M6*38) x 2 (located in the seat’s polybag)

NOTE: Parts 2-4, 6-14 is for reference only and is packed already assembled.

9. Charging Instructions

OU MUST CHARGE THE BATTERY FOR 24 HOURS BEFORE FIRST USE!

ONLY AN ADULT SHOULD HANDLE THE BATTERY AND CHARGER.

To Charge the Battery:

1. Ensure the FLEX Kart is stopped and turned off.
2. Locate the seat lock at the front of the seat. Using a coin or screwdriver turn the seat lock to the unlocked position and remove the seat.
3. Unplug the red battery connector (A) from the red engine connector (B).
4. Connect the red battery connector (A) to the red battery charger connector (C) and plug (D) into a 120 V outlet.

To Reconnect the Battery:

1. Unplug the battery charger (D) from the outlet.
2. Unplug the red battery connector (A).
3. Reconnect the red battery connector (A) to the red engine connector (B).
4. Replace the seat and lock in place.

Note: It is not necessary to remove the battery for charging. However, if the battery does not reach the outlet, it can be removed for charging. Use a screwdriver to release the battery clamp and disconnect the red battery connector from the red engine connector to remove the battery.

10. Unfolding the Frame

1). Take the vehicle out of the package.
2). Unlock the frame by pulling out the Frame Lock, away from the vehicle. (Fig A)
3). Raise the Steering Bar until it clicks into place (Fig B).

11. Installing the Steering Wheel

Power Button

1). Remove the screw (M5*47) from the Steering Wheel.
2). Plug the steering wheel wire into the steering bar wire. (Fig A)

3). Place the steering wheel onto the top of the steering bar, match the screw holes of the steering wheel and the steering bar.（Note: Gently tuck the wires completely into the steering bar, to avoid damage to the wires.）

4). Insert the screw (M5*47) into the hole and fasten with the nut to secure. (Fig B)

12. Attaching the Seat

Attaching the Seat

1). Remove screws (M6*38) from the the seat’s polybag.
2). Align the two holes on the Seat over the holes on the vehicle body to the desired position. Insert the screws through the holes on the seat and the frame, tighten with a Phillips screwdriver.

Note: There are two length options. We suggest moving the seat back to the second position, once your child outgrows the shorter length.

13. Operating Instructions

Press the Power Button on the Steering Wheel to move the vehicle.
Release the Power Button to stop.

14. Folding Instructions

Folding Instructions

1). Hold down the Lock Button and squeeze the spring bolts (Fig. C) and slide the frame and steering bar down, toward the seat (Fig. E).
2). Check to ensure the frame lock is securely locked.

Note: Only adults should fold and unfold the vehicle to avoid potential injury.

15. Maintenance

Important Battery and Charger Information

Only an adult who has read and understands the safety warnings may handle and operate the battery and battery charger. Keep away from children.
Charge the battery immediately after each use. Charge for at least 8-12 hours, but no more than 20 hours.
Charge the battery at least once a month, even if the vehicle is not used or stored.
Never leave the battery in a discharged condition.
Connect the terminal of the battery and charger, then plug the charger into a 120V AC outlet.
It is normal for the charger to heat slightly. If the charger temperature rises above 71°C / 160°F, disconnect the charger and call Customer Service for assistance.
Keep the charger away from water or excessive moisture to prevent short-circuiting.
Do not charge the battery with any other charger.
Do not attempt to recharge non-rechargeable batteries with the original charger.
Do not replace the battery with any other battery, otherwise the warranty will be voided. If you need a replacement battery, see Page 20 for replacement information.
Remove damaged batteries from the vehicle immediately. Recycle or dispose of the used batteries responsibly.
Do not short circuit the supply terminals.
Do not leave the battery connected in the vehicle for extended periods of time when the vehicle is not in use. Disconnect the battery connector from the engine connector before storing.
The vehicle is equipped with a thermal fuse to protect the electric circuit. If the vehicle stops unexpected, turn the vehicle off and on to reset.

16. General Care

Regularly inspect all vehicle parts to ensure they are in good working condition.
Regularly inspect the charger, cord, plug, and other related parts for damage.
Remove any damaged parts and immediately contact Customer Service for replacement parts. See Service and Repairs on Page 20 for more information.
DO NOT operate the vehicle if there are any damaged parts.
Carefully clean the vehicle with a damp cloth and mild soap. Do not get water in or near any electrical parts. Do not wash the vehicle with a hose.
Store the vehicle indoors or use a tarp to cover it. Keep away from stoves, heaters, or other sources of heat.

17. Troubleshooting Guide

Completely read through the manual and troubleshooting guide before contacting Customer Service.

Problem	Potential Cause	Solution
Vehicle does not run	Battery is low	Recharge the battery
Thermal fuse tripped	Reset fuse
Loose wires or loose connectors	Ensure the battery connectors are securely

attached. If wires are loose, contact Customer Service.
Battery is dead| Contact Customer Service for
replacement battery
Electrical system is
damaged| Contact Customer Service
Motor is damaged| Contact Customer Service
Vehicle only runs for a short time| Undercharged battery| Make sure there is a secure connection when the battery is recharging. Recharge for at least 8-12 hours
Overcharged battery| Never charge the battery for
more than 30 hours
Battery is old| Replace battery
Vehicle runs slowly| Battery is not fully charged| Ensure a secure connection when the battery is recharging.
Battery is old| Contact Customer Service to order a replacement battery.
Too much weight on
vehicle| Reduce weight on vehicle
25kg（55 lb)
Harsh conditions| Operate the vehicle on level
ground and safe surfaces

Problem	Potential Cause	Solution
Vehicle needs a push to start	Loose wires or loose connectors	Ensure the

battery connectors are securely attached. If wires are loose, contact Customer
Service.
“Dead spot” on motor| A “dead spot” means electricity is not being delivered to the terminal. Contact Customer Service.
Cannot stop the vehicle| Electronic component is damaged| Contact Customer Service
Motor or gear box
make grinding noises| Motor or gear damage| Contact Customer Service
Battery will not recharge| Charger is not plugged in| Plug the charger into a
functioning wall outlet.
Charger is not working| Call Customer Service for a replacement.
Loose connector or loose adapter| Check that the connectors are securely plugged to each other.
Battery makes bubbling
noise while recharging| This is normal| No action required
Battery makes noises and
heats up when charging| This is normal| No action required

19. FCC Information

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.

This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user
is encouraged to try to correct the interference by one or more of the following measures:

Reorient or relocate the receiving antenna.
Increase the distance between the equipment and the receiver.
Consult dealer or an experienced radio/TV technician for help.
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
Check the state or local requirements for the product before using the product.

Caution: Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

20. Service and Repairs

Prior to returning this product to a store, please contact Rollplay’s Customer Service with questions.

If your product requires service, repairs or replacement parts, please contact Rollplay Customer Service.

Hours: 9 AM – 5 PM (CST), Monday – Friday
Phone: 1-888-982-9309
Email: customerservice@rollplay.com
Web: www.rollplay.com

For a list of available replacement parts, please visit www.rollplay.com.
WE REQUIRE PROOF OF PURCHASE. Please save your sales receipt and register your product at www.rollplay.com.

21. Warranty

Rollplay 6-Volt Limited Warranty

One-year limited warranty from the date of purchase with proof of purchase from a Rollplay
This one-year limited warranty covers the ride-on vehicle against defects in materials and workmanship to the original purchaser. Proof of purchase receipt from a Rollplay certiﬁed retailer is required.
Six-month limited warranty on the 6-Volt battery with proof of purchase from a Rollplay
Rollplay ensures the original 6-Volt battery is warranted for 6 months from initial
This warranty covers normal use and does not cover the Rollplay vehicle or abuse, misuse, improper service or other causes not arising out of defects in materials or workmanship. Evidence of any attempt at consumer repair will void this warranty.
This warranty does not cover, and is not intended to exclude any liability on the part of Rollplay, whether under this warranty or implied by law for any indirect
or consequential damages for breach of warranty. Some states may not allow the exclusion or limitation so this limitation may not apply to you.

Should you need service or assistance with your vehicle during the warranty period:

Please do not return vehicle to the store.
Consult the troubleshooting guide in this manual and online at www.rollplay.com or
Call Rollplay Customer Service at 1-888-982-9309

Note: This warranty gives you specific legal rights. You may also have other rights that may vary from state to state.

Please save your original sales receipt.

Fill out the form below and mail it to:

Rollplay Products
1131 W. Blackhawk St.
Second Floor
Chicago, IL 60642

OR fill out the form online at www.rollplay.com.

We will use the information provided only for your warranty. We will not sell, rent or share your personal information.

Product Registration

First Name: Last Name:____ Title:
Address:__
City: State: Zip Code:____
Email: Phone:__
Date of Purchase:__

The following product information is on the cover of the owner’s manual.

Product Name: Model Number:__
Serial Number:__ Place of Purchase:____

Questions or comments? Contact us at www.rollplay.com or 1-888-982-9309

Specifications

Battery: 6V 4AH
Motor: 6V
Ages: 2-5
Max Weight: 25 kg (55 lb)
Product Size: 780 x 540 x 485 cm (307.1 x
212.6 x 190.9 in)
Speed: Up to 3.2 km/h (2 MPH)
Recharge Time: 8-12 Hours
Typical Run Time: 1-2 Hours
Charger Output: DC 7.0V

FAQ

What should I do if my vehicle does not run after charging?

If your vehicle does not run after charging, check the battery connections and ensure it has been charged for the recommended duration. If issues persist, contact Rollplay Customer Service for assistance.