SimpliFire SF-ALLP50-BK Boyd Modern Farmhouse Build Out Kit Installation Guide

SimpliFire SF-ALLP50-BK Boyd Modern Farmhouse Build Out Kit

Specifications:

• Model: SF-ALLP50-BK
• Dimensions:
  • Modern Farmhouse: A – 78-1/8 in, B – 37-1/4 in, C – 1-1/2 – 5-1/2 in, D – 72-1/2 in, E – 74-1/4 in, F – 51 in, G – 19-1/2 in, H – 8 in, I – 6-1/16 in, J – 26-3/4 in, K – 32-3/8 in, L – 5-1/8 in
  • Ready-to-Finish: A – 67-3/4 in, B – 34-1/2 in, C – 1-1/2 – 5-1/2 in, D – 62-3/4 in, E – 64-3/4 in, F – 51 in, G – 19-1/2 in, H – 7-1/2 in, I – 6-1/16 in, J – 26-3/4 in, K – 31-1/4 in, L – 3-1/4 in

Product Usage Instructions

Preparation:

1. Ensure the wall at the intended installation location is flat.
2. Review dimensions on Pages 3 and 4 to confirm fit and electrical receptacle location.
3. Ensure you have enough space to complete the BuildOut Kit assembly. Use a protective surface as an underlayment during assembly to avoid damage.
4. Use a stud finder to mark the stud locations in the intended installation location.
5. If attempting to conceal an electrical receptacle, refer to Figure 3.
6. Remove the Build-Out Kit parts and hardware from the packaging. Be cautious as cutting packaging material could damage the product.

Assembly:
Follow the steps below to assemble the Boyd Build-Out Kit:

Step 1: Prepare Components

• Ensure all components are accounted for and organized.
• Lay out the components in a clear workspace.

Step 2: Install Mantel Blocks and Toe Kick

• Install Mantel Blocks (Item K) according to the provided instructions.
• Attach Toe Kick Front (Item L) and Toe Kick Sides (Item M) as per the guidelines.

Step 3: Mount Panels and Shelves

• Install Front Face (Item A), Right Side (Item C), Left Side (Item D), Right Inner Panel (Item E), Left Inner Panel (Item F), Inner Top (Item G), Top Ledger (Item H), Lower Shelf (Item I), and Lower Ledger (Item J) following the sequence of assembly.

Step 4: Secure with Fasteners

• Use the provided fasteners (Items P-X) to secure all components together.
• Follow the instructions on how to use Cam Pin and Cam Lock Fastener for proper fastening.

FAQ:

1. Q: What should I do if I encounter major deviations in the walls or floor during installation?
   A: Any major deviation should be remedied before installing the Boyd Build- Out Kit. You may need to make adjustments or repairs to ensure a proper fit.

2. Q: Can I customize the finish of the Build-Out Kit?
   A: Yes, you can customize the finish of the Ready-to-Finish model BOK-RTF- ALLP50 according to your preferences before assembly.

NOTICE: Before you start, the walls and floor in the area of the installation should be clean, plumb and level. Any major deviation should be remedied before installing the Boyd Build-Out Kit.

Kit Components

Tools and Supplies Needed

• Phillips Screwdriver (No. 2 and No. 3)
• Drill
• 5/32″ or 4 mm Drill Bit
• 10 mm Socket or Nut Driver
• Level
• Stud Finder

Fasteners

How to use Cam Pin and Cam Lock Fastener:

Note: Following Instructions apply to both the Cam Lock Fastener and Barrel Nut.

Product Dimensions

• Baseboard height if using toe kick.

3-1/4
mm| 495| 191| 154| 679| 794| 83

Outlet Location

Preparation
Ensure the Wall at the intended installation location is flat. Review Dimensions on Pages 3 and 4 to confirm fit and electrical receptacle location. Ensure you have enough space to complete the Build-Out Kit assembly. A protective surface should be used as an underlayment during assembly to avoid damaging the product or finished flooring. Before you begin, use a stud finder to mark the stud locations in the intended installation location. If attempting to conceal an electrical receptacle refer to Figure 3. Remove the Build-Out Kit parts and hardware from the packaging.

NOTICE:
Cutting packaging material could damage the product.

Refinishing (Optional)
Ready To Finish Model (BOK-RTF)
The Ready To Finish Model (BOK-RTF) Cabinet comes pre-primed ready to accept paint. The Ready To Fin-ish mantel is unfinished and should be coated with the desired finishing material appropriate for a wood veneer.

Modern Farmhouse Model (BOK-MF)
The Modern Farmhouse Model (BOK-MF) Cabinet is finished with a white final coat. The Modern Farmhouse Mantel is pre-finished. If refinishing of the mantel is desired, the following steps are recommended prior to assembling the mantel:

• Properly cover any areas of work space that you do not want to be painted.
• Lightly scuff the existing finish with 320 grit sandpaper.
• Remove dust using lint free cloth.
• For best results, apply a base coat of spray paint primer to evenly cover the mantel.
• Wait the recommended amount of time per the paint and primer instructions, then apply a spray paint top coat in the color of choice to evenly cover the mantel.
• Apply additional top coats until desired coverage is achieved.

NOTICE:

• Follow all recommended guidelines for the materials you are using.
• Do not spray paint near the appliance.
• Do not spray paint while the appliance is operating.
• Always wear appropriate gloves, eye protection, clothing and a respirator or mask when painting.
• The room or area you are spraying must be well ventilated and must be properly masked in order to preventing overspray from covering woodwork, floors or furnishings.

Assembly

NOTICE:
The use of power tools for assembly could damage the product.

Step 1

• Locate part “A” and lay face down on a protective surface.
• Install 18 Cam Pins (P) in the location shown in Fig-ure 1. Refer to Step 1 on page 2 and Figure 4.

Step 2

• Install three (3) Cam Lock Fasteners (Q) into part “C” with the arrows in the orientation shown in Figure 5.
• Repeat this step for part “D”.

Step 3

• Align parts “C” and “D” onto the three (3) Cam Pins installed on each side of part “A”. See Figure 6.

Step 4

• With parts “C” and “D” installed on the Cam Pins, use a Phillips screwdriver to gently rotate the Cam Lock Fasteners 1/4 turn clockwise. Do not over-tighten or over rotate, note the arrow orientation in Figure 7.

Step 5

• Install four (4) (V) L-Brackets using eight (8) M6 X 10 screws (S) securing parts “C” and “D” to part “A”. See Figure 8.

Step 6

• Install three (3) Cam Lock Fasteners (Q) into part “E” with the arrows in the orientation shown on page 2 and Figure 9. Repeat for part “F”.

Step 7

• Install three (3) Barrel Nuts (R) into part “E”. See Figure 10. Repeat for part “F”.

Step 8

• Align parts “E” and “F” onto the three (3) Cam Pins (P) installed on each side of part “A”. See Figure 11.

Step 9

• Turn each of the six (6) Cam Lock Fasteners (Q) clockwise 1/4 turn shown in Figure 12 . Refer to Step 4.

Step 10

• Install two (2) L-Brackets (V) using two (2) M6 X 10 screws (S) on part “G”. See Figure 13.

Step 11

• Install three (3) Cam Lock Fasteners (Q) into part “G” with the arrows in the orientation shown on page 2 and Figure 14.

Step 12

• Align parts “G” onto the three (3) Cam Pins (P) installed on part “A”. See Figure 15.

Step 13

• Turn each of the three (3) Cam Lock Fastener (Q) clockwise 1/4 turn. Refer to Step 4 and Figure 16.

Step 14

• Secure part “G” to part “A” using two (2) M6 X 10 screws (S) and two (2) L-Brackets (V). See Figure 17.

Step 15

• Secure part “G” to parts “E” and “F” using M6 x 45 Machine Screws (U). See Figure 18.

Step 16

• Secure part “H” to parts “E” and “F” using M6 x 45 Machine Screws (U). See Figure 19.

Step 17

• Install three (3) Barrel Nuts (R) into part “H” with the arrows in the orientation shown on page 2 and Figure 20.

Step 18

• Secure part “H” to part “G” using three (3) M6 x 45 Machine Screws (U). See Figure 21.

Step 19

• Align part “I” onto the three (3) Cam Pins (P) installed in part “A”. See Figure 19.

Step 20

• Install three (3) Cam Lock Fasteners (Q) into part “I” with the arrows in the orientation shown on page 2 and Figure 23.
• Turn each of the three (3) (Q) Cam Lock Fasteners (Q) clockwise 1/4 turn. Refer to Step 4 and Figure 23.

Step 21

• Secure part “I” to parts “E” and “F” using two (2) M6 x 45 Machine Screws (U). See Figure 24.

Step 22

• Secure part “N” to part “I” using M6 x 25 Machine Screws (T). See Figure 25.

Step 23

• Install three (3) Barrel Nuts (R) into part “J” with the arrows in the orientation shown on page 2 and Fig-ure 26.

Step 24

• Secure part “J” to part “I” using three (3) M6 x 45 Machine Screws (U). See Figure 27.

Step 25

• Secure part “K” (x 2) to part “B” using two (2) Construction Screws (W) on each side. See Figure 28.

Step 26

• Install four (4) Cam Pins (P) onto part “L” in the locations shown in Figure 29. Refer to Step 1 on page 2.

Step 27

• Install two (2) Cam Lock Fasteners (Q) into each part “M” with the arrows in the orientation shown on page 2 and Figure 30.
• Align left and right parts “M” onto the Cam Pins installed on part “L”. See Figure 30.
• Turn each of the four (4) Cam Lock Fasteners (Q) clockwise 1/4 turn. Refer to Step 4 and Figure 30.

Step 29

• Install two (2) L-Brackets (V) using two (2) M6 X 10 screws (S) on part “L”. Secure two (2) L-Brackets (V) using two (2) M6 X 10 screws (S) to part “M” on each side. See Figure 31.

Wall Cleat Installation:
The location of the wall cleats determine the final height and location of the Build-Out Kit. Refer to product di-mensions on page 3 and 4 to assist in locating the wall cleats.

Accommodating Baseboard Trim
If installing over an existing baseboard with the use of the toe kick, the lower wall cleat should be positioned 1/2 in.(BOK-RTF model) or 2-1/4 in. (BOK-MF model) above the baseboard. See Figure 32. Locate and mark the location of the wall studs. Place the lower wall cleat against the wall and ensure it is evel.
Warning: Use caution to avoid any in-wall utilities.
Noting the location of the studs, pre-drill (5/32) holes at three stud locations. Transfer the stud spacing marks to each cleat and pre-drill a 5/32 in. hole at three stud locations in the lower thicker section of each of the cleats. With pilot holes drilled through position the lower cleat against the wall in its final location, using the drill bit transfer the pilot hole locations to the wall 5/32 in. Pilot holes should be drilled 2 in. into the wall. Use either a Phillips or 10 mm hex driver to secure the wall cleat to the wall to three (3) studs using three (3) M6x100 Lag Screws (X) into each cleat. Repeat this process for the upper wall cleat. Locate it vertically aligned from the lower wall cleat with 26-3/4 in. between the bottom of the lower wall cleat and the bot-tom of the upper wall cleat. Each Cleat should be installed using three (3) M6x100 lag screws (X).

Toe Kick Placement (Optional)
The optional floating toe kick is designed to accommodate a baseboard up to 5-1/2 in. tall and up to 3/4 in. thick. If applicable, place the assembled toe kick against the wall / baseboard centering it with the desired final location of the Build-Out Kit. The toe kick will be captured by the cabinet assembly without further fasteners once installed.

Hanging Cabinet Assembly
Place the main cabinet assembly of the Build-Out Kit against the wall, centering it around the installed wall cleats. Slide the cabinet assembly down until the ledgers (parts H & J) are fully seated into the wall cleats. See Figure 32.
Note: Take special care not to scuff any existing wall paint as you slide the cabinet into the wall cleats. Avoid scuffing by placing painters tape on the wall in the exposed locations that the cabinet will make contact, behind the edges of the sides and area above the top wall cleat.

Note: Depending on the outlet or hardwire location, the appliance wiring may need to be completed prior to installing the mantel shelf and appliance. The appliance power cord may be routed through the U-shaped notch on parts E or F of the cabinet assembly to access a outlet receptacle that is to be hidden behind the Build-Out Kit.
Place the mantel shelf assembly (parts B & K) in place on top of the cabinet assembly. See Figure 30. The mantel shelf may be secured with two (2) Construction screws (W) from the inside of the appliance cavity of the cabinet. There are two pilot holes located in the inner top (part “G”). See Figure 31.

Appliance Installation
Follow the appliance installation instructions included with the appliance to mount the appliance into the cavity of the Build-Out Kit cabinet. Once the appliance is wired, level and plum with the cabinet, secure it via the appli- ance mounting locations with the four (4) construction screws (W) included with the appliance. See Figure 32.

Service and Maintenance

To clean Build-Out Kit surface, use clean damp cloth and wipe dry.

Replacement Parts

BOK-RTF-ALLP50
Mantel Sides (D, C)| BOK-MF-ALLP50| BOK-MF-SIDES
BOK-RTF-ALLP50| BOK-RTF-SIDES

SimpliFire, a brand of Hearth & Home Technologies
7571 215th Street West, Lakeville, MN 55044
Website: www.hearthnhome.com
SimpliFire • Boyd Build-Out Kit Instruction Manual • 2044-922 Rev. B • 9/23

References

• Hearth & Home Technologies

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