Hamworthy Stratton mk3 Plate Heat Exchanger Kits Instruction Manual

Hamworthy Stratton mk3 Plate Heat Exchanger Kits

Specifications :

• Model : Stratton mk3
• Plate Heat Exchanger Kits Manual
• 40-150 kW Natural Gas and 40-120 kW Propane

Product Information

The Stratton mk3 Plate Heat Exchanger Kits are designed for use in cascade systems to spread the total required heat output over multiple boilers. The kit includes a brazed heat exchanger, pipe spools, flanges, and fixings for easy assembly onto the frame and header kit.

Product Usage Instructions

1. Introduction :
   This technical data provides information for dimensioning and assembly of a cascade system kit for the Stratton mk3.

2. General Description of Cascade Systems:
   The Stratton mk3 multiple boiler frame and header kit options allow spreading the total required heat output over several boilers. All boilers need to be sized according to the total required heat load and the modulation capabilities of the appliances.

3. Frame and Header Kit Design Options:
   Refer to Table 1 for cascade options based on boiler type and header size. The Plate Heat Exchanger (PHEX) Kit outlet connection size varies based on the PHE kits’ kW rating. Ensure the total system output does not exceed the Plate Heat Exchanger Kit Rating

4. System Separation: Low Loss Header & Plate Heat
   Exchanger:
   A low loss header or plate heat exchanger allows flow separation within a heating system, enabling two flow circuits to operate independently while transferring heat effectively. The design is based on standard components and modular brazed concept.

5. Assembly:
   Locate the frames on a flat, level floor with suitable load-bearing capacity. Ensure space for servicing, installation, and maintenance. When using multiple frames, bolt them together and secure to the floor.

6. Safe Handling:
   Follow all safety guidelines provided in the manual during handling and installation of the Plate Heat Exchanger Kit.

7. Kit Contents:
   The PHEX kit includes a brazed heat exchanger, pipe spools, flanges, and fixings required for assembly onto the frame and header kit.

FAQ:

1. Q: How many boilers can be accommodated in a cascade system with the Stratton mk3?
   A: The number of boilers that can be used in a cascade system with the Stratton mk3 varies based on the boiler type and water header size. Refer to the provided tables for cascade options.

Stratton mk3

Plate Heat Exchanger Kits Manual
40-150 kW Natural Gas and 40-120 kW Propane

IMPORTANT NOTE
THESE INSTRUCTIONS MUST BE READ AND UNDERSTOOD BEFORE INSTALLING, COMMISSIONING, OPERATING OR SERVICING EQUIPMENT

IMPORTANT
THESE INSTRUCTIONS MUST BE USED IN CONJUNCTION WITH THE FRAME & HEADER KIT INSTRUCTIONS SUPPLIED WITH THE STRATTON MK3 HEADERS

1. INTRODUCTION
   This technical data contains information for dimensioning & assembly of a cascade system kit for the Stratton mk3.
   GENERAL DESCRIPTION OF FRAME & HEADER KITS
   A requirement to spread the total required heat output over several boilers can be accommodated by the use of the Stratton mk3 multiple boiler frame & header kit options.

2. GERAL DESCRIPTION OF CASCADE SYSTEMS

3. FRAME AND HEADER KIT DESIGN OPTIONS
   Note: All boilers need to be sized in accordance to the total required heat load and the modulation capabilities of the appliances.
   Table 1 – Cascade Options
   Table 2 – PHEX Kit Outlet Connection Size Note: The total system output must not exceed the Plate Heat Exchanger Kit Rating.
   One Plate Heat Exchanger Kit required per cascade.
   Refer to the Boiler Installation, Commissioning and Servicing Instructions, and the Navi stem B3100 manual for cascade options.

SYSTEM SEPARATION: LOW LOSS HEADER & PLATE HEAT EXCHANGER

• A low loss header or plate heat exchanger allows flow separation within a heating system
• This allows two flow circuits to operate with their own flow and pressure drop environments whilst effectively transferring heat to its adjoined water circuit.
• This enables the modern high resistant, high efficiency boilers to operate under their optimum conditions, while the main heating circuit operates to its own controlled optimum requirements.
• Hamworthy’s brazed plate heat exchangers ensure optimum heat transfer efficiency and low resistance within a compact footprint. The heat exchanger allows hydraulic segregation between the boiler primary and secondary heating circuits. Used in conjunction with Hamworthy’s 40-70 kW and 80-150 kW frame and header kits covering duties from 60kW to 900kW.
• The design is based on standard components and a modular brazed concept. Each unit is manufactured to the highest standard and part of the AHRI certified program that ensures thermal performance in accordance with the product specifications.

Benefits

• Compact design
• No gaskets
• Easy install with Hamworthy’s Frame and Header Kits
• Low maintenance/ self-cleaning
• All units are pressure tested

ASSEMBLY

The frames must be located in a suitable place that affords a flat and level floor-area of suitable load bearing capacity. Care must be taken when locating the frames that space is available for the servicing, installation and maintenance of the appliance and all of the associated connections and equipment. (See appliance manuals)
When using multiple frames they must be bolted together and where necessary secured to the floor.
SAFE HANDLING
Installation may require 2 or more operatives to move it to its installation site, remove it from its packaging base and during movement into its installation location. Manoeuvring may include the use of a sack truck and involve lifting, pushing and pulling.
Caution should be exercised during these operations.
Operatives should be knowledgeable in handling techniques when performing these tasks and the following precautions should be considered:

• Be physically capable
• Use personal protective equipment as appropriate, e.g. gloves, safety footwear

During all manoeuvres and handling actions, every attempt should be made to ensure the following unless unavoidable and/or the weight is light.

• Keep back straight
• Avoid twisting at the waist
• Avoid upper body/top heavy bending
• Always grip with the palm of the hand
• Use designated hand holds
• Keep load as close to the body as possible
• Always use assistance if required

KIT CONTENTS
PHEX kit comprises brazed heat exchanger, pipe spools, flanges and fixings to enable direct assembly on to frame and header kit.

PLATE HEAT EXCHANGER KIT (OPTIONAL ACCESSORY)

1. PLATE HEAT EXCHANGER
2. FITTING PLATE HEAT EXCHANGER AND BLANKING FLANGES
3. Fit the Plate Heat Exchanger and blanking flanges in the chosen positions.
   Note: Plate Heat Exchanger can be located either LHS or RHS of the headers.

INSTALLATION DRAWINGS FOR MULTIPLE BOILER SYSTEMS

1. INSTALLATION DRAWING OF 1 BOILER ON DN50 FRAME & HEADER KIT WITH k60 W PLATE HEAT EXCHANGER 
2. INSTALLATION DRAWING OF 2 BOILER ON DN50 FRAME & HEADER KIT WITH 150 kW PLATE HEAT EXCHANGER 1000
3. INSTALLATION DRAWING OF 3 BOILERS ON DN50 FRAME & HEADER KIT WITH 150 kW PLATE HEAT EXCHANGER 
4. INSTALLATION DRAWING OF 3 BOILERS ON DN50 FRAME & HEADER KIT WITH  300 kW PLATE HEAT EXCHANGER
5. INSTALLATION DRAWING OF 4 BOILERS ON DN50 FRAME & HEADER KIT WITH 300 kW PLATE HEAT EXCHANGER
6. INSTALLATION DRAWING OF 5 BOILERS ON DN50 FRAME & HEADER KIT WITH  300 kW PLATE HEAT EXCHANGER
7. INSTALLATION DRAWING OF 6 BOILERS ON DN50 FRAME & HEADER KIT WITH 300 kW PLATE HEAT EXCHANGER
8. INSTALLATION DRAWING OF 1 BOILER ON DN80 FRAME & HEADER KIT WITH  150 kW PLATE HEAT EXCHANGER
9. INSTALLATION DRAWING OF 2 BOILERS ON DN80 FRAME & HEADER KIT WITH 300 kW PLATE HEAT EXCHANGER
10. INSTALLATION DRAWING OF 3 BOILERS ON DN80 FRAME & HEADER KIT WITH 300 kW PLATE HEAT EXCHANGER
11. INSTALLATION DRAWING OF 3 BOILERS ON DN80 FRAME & HEADER KIT WITH 450 kW PLATE HEAT EXCHANGER
12. INSTALLATION DRAWING OF 4 BOILERS ON DN80 FRAME & HEADER KIT WITH 450kW PLATE HEAT EXCHANGER
13. INSTALLATION DRAWING OF 4 BOILERS ON DN80 FRAME & HEADER KIT WITH 600 kW PLATE HEAT EXCHANGER
14. INSTALLATION DRAWING OF 5 BOILERS ON DN80 FRAME & HEADER KIT WITH 450 kW PLATE HEAT EXCHANGER
    • YSTEM FLOW
    • DN50 PN6 FLANGE
    • SYSTEM RETURN
    • DN50 PN6 FLANGE
15. INSTALLATION DRAWING OF 5 BOILERS ON DN80 FRAME & HEADER KIT WITH 600 kW PLATE HEAT EXCHANGER
16. INSTALLATION DRAWING OF 6 BOILERS ON DN80 FRAME & HEADER KIT WITH 600 kW PLATE HEAT EXCHANGER
17. INSTALLATION DRAWING OF 2 BOILERS ON DN100 FRAME & HEADER KIT WITH 300 kW PLATE HEAT EXCHANGER
18. INSTALLATION DRAWING OF 3 BOILERS ON DN100 FRAME & HEADER KIT WITH 450 kW PLATE HEAT EXCHANGER
19. INSTALLATION DRAWING OF 4 BOILERS ON DN100 FRAME & HEADER KIT WITH 600 kW PLATE HEAT EXCHANGER
20. INSTALLATION DRAWING OF 5 BOILERS ON DN100 FRAME & HEADER KIT WITH 750 kW PLATE HEAT EXCHANGER
21. INSTALLATION DRAWING OF 6 BOILERS ON DN100 FRAME & HEADER KIT WITH 900 kW PLATE HEAT EXCHANGER

NOTES

Hamworthy Heating Accredited Agents

• Southern Ireland (Sales & Service) HEVAC Limited
  • Naas Road, Dublin 12, Ireland
  • tel: 00 353 141 91919 fax: 00 353 145 84806
  • email: info@hevac.ie
• Scotland (Sales & Service)
  • McDowall Modular Services
  • 2 Penson Road, Queenslie Industrial Estate, Glasgow, G33 4AG tel: 0141 336 8795 fax: 0141 336 8954
  • email: mms@hamworthy-heating.com
• Hamworthy Heating Customer Service Centre
• Sales
  • tel: 01202 662552
  • email: sales@hamworthy-heating.com
• Technical Enquiries
  • tel: 01202 662505
  • email: technical@hamworthy-heating.com
• Servicing
  • tel: 01202 662555
  • email: service@hamworthy-heating.com
• Spares
  • tel: 01202 662525
  • email: spares@hamworthy-heating.com
• British engineering excellence from Hamworthy Heating; the commercial heating and hot water specialists.

Customer Service Centre Hamworthy Heating Limited,

• Wessex House,
• New Fields Business Park,
• Stinsford Road,
• Poole,
• Dorset,
• BH17 0NF
• Telephone: 01202 662500
• Fax: 01202 662522
• Email: service@hamworthy-heating.com
• Website: www.hamworthy-heating.com
• Hamworthy reserves the right to make changes and improvements which may necessitate alteration to the specification without prior notice.

References

• Heating.com
• REV.BY — Удобная женская одежда из футера
• Hamworthy Heating commercial boilers and heating systems

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