Fubag FB P40 Plasma Torch User Manual

June 4, 2024
Fubag

FB P40 Plasma Torch
User Manual FB P40 FB P60
FB P100 FB PA100

WARNING! BEFORE USING THE WELDING READ THE INSTRUCTION MANUAL CAREFULLY! QUALIFIED AND SPECIALLY TRAINED PERSONS ONLY AFTER PROPER READING OF THIS MANUAL ARE ALLOWED TO USE AND MAINTAIN THIS WELDING.
The detailed description, safety rules, and all required information necessary for the proper operation torch, and maintenance of FUBAG are provided below. Keep this instruction manual by and refer to it by any doubts concerning safety operation, maintenance storage, and handling of FUBAG welding.

Safety operation

  • It is highly recommended always to follow the safety rules. Wear protective clothes and special means to avoid injuries to the eyes and skin.
  • Use the welding mask or special protective glasses while working with the welding machine. Only by viewing through the filter lens on the welding mask, your eyes are secured by your operation.
  • Prevent the sparks and spatter from harming your body.
  • Under no circumstance allow any part of your body to touch the welder’s output bipolarity (torch and workpiece).
  • Do not operate underwater or in more humid places.
  • Fumes and gases produced when welding are hazardous to health. Make sure to work in places where there are exhaust or ventilation facilities to keep fumes or emissions away from the breathing zone.
  • Please remember to keep arc rays away from the other nearby people when welding. This is only due to the interference from arc rays.
  • There will be high temperatures when cutting the workpiece, so please don’t directly touch on it
  • No touching on the electrification parts after turning on the power. Cut off the power supply after an operation or before leaving the welding site.
  • No cutting in the dangerous site where easily get an electrical shock.
  • No cutting for the container loaded with inflammable or explosive materials.
  • Safe measures should be adopted while operating in high places to avoid accidents.
    No entering the welding site for persons not concerned.

WARNING

  • it is necessary to shorten the length of cables as much as possible;
  • the cable is to be situated as close to the ground as possible
  • the ground cable and the torch cables are to be situated parallel and should not cross.

WARNING. The welder voltage is always higher, so safety precautions should be taken before repair to avoid accidental shock. Switch off the power supply before each type of maintenance work. The untrained people are not allowed to make maintenance of the torch.

Technical Specification

Type FB P40 FB P60 FB P100 FB PA100
Cutting current, A 40 60 100 100
Max voltage, V 110 110 110 110
Duty cycle, % 60 60 100 100
Electrode FP0093, FP0094 FP0093, FP0094 FP2202.6122 FP2202.6122
Nozzle (D), mm 0,8 – 1,0 0,8 – 1,1 0,9 – 1,6 0,9 – 1,6
Cable assembly lengths 6 m 6 m 6 m 12 m

The manufacturer reserves the right to make the manual’s content or torch function change without any preliminary notification of the users.

Application

This torch is intended for connection to the power source and for gas-shielded semiautomatic consumable electrode welding. The torch enables the possibility of gas-shielded welding with the use of welding machines.
The torch application is permitted under the following climatic conditions:
a) The ambient temperature: while welding: –10 … +40°C, while storing and shipping: – 25 … +55°C.
b) Relative air humidity:
at +40°C – less than 50%,
at +20°C – less than 90%.

The torch is designed for While connecting the torch to power source observe the plasma cutting rules indicated in the machine manual. The rated duty cycle is 60%, this means that within 10 minutes cycle the torch temperature reaches the acceptable limit. In order to prevent the cutting insulation failure and premature wear of the torch, it is recommended to use it in a rated duty cycle only. In process of operation, it is necessary to monitor the nozzle. The torch nozzle is to be cleaned of metal spray in proper time and is to be replaced if they are worn. Strong hits can cause deformation of the nozzle.
WARNING! Operation in the mode above the rate is prohibited since it causes torch destruction.

Maintenance

In order to ensure secure and efficient operation, the torch requires periodical maintenance service. Before performing the maintenance work, disconnect the torch from the welding machine. All parts are to cool down to a safe temperature. The interior of the torch is to be regularly cleaned with compressed air. Regularly check the joints in order to ensure that there is no rust, and check the reliability of the components tightening. Make sure there are no leakages and signs of wear in the torch cable or the cable tube. Insulation breakdown can cause accidents and equipment damage.

Warranty

Warranty refers to defects of materials and components and does not refer to components subject to natural wear and maintenance work.
Only cleaned from dust and dirt in original factory packing fully completed, provided with a torch instruction manual, warranty card with fixed sales date with a shop stamp factory serial number, and originals of sales and ware receipt issued by salesman are subjects of warranty. Within the warranty period, the service center eliminates free of charge all detected production defects. The manufacturer disclaims warranty and legal responsibilities if nonobservance of the instruction manual by the user, unqualified disassembling repair or maintenance of the torch as well does not bear responsibility for causing injury to persons or damages.

FB P40/60

Fubag FB P40 Plasma Torch - Figure 1

1 Spanner for plasma
2 Plasms handle
3 Trigger
4 Plasma torch head PT100
5 Electrode plasma PT100
6 Diffuser PT100
7 Tip D1,5 PT100
8 Outside nozzle PT100
9 Fasten belt 290×3,6
10 Cable assembly PT1000/6m/centr adaptor
11 Double-pointed spacer/PT100
12 Screw D 2,5×10 UN19707
13 Spring for plasma handle
14 Protection part/Plasma/Yellow
15 Connector M4/10MMQ/Isolutor
16 Connector 1/4G D 4 mm
17 Housing for plasma back box/Small
18 Housing ring/Small/Inside
19 Back box for plasma hple 23,5 mm
20 Plasma plug nut
21 Copper guide for plasma centre adaptor torch side L=108,5 mm
22 Silicone tube14,6×16 mm black
FP2202.6122 ELECTRODE PLASMA 100
FP2206.0116 DIFFUSER 100/30-70A
FP2206.0117 DIFFUSER 100/80-120A
FP2221.6121.15 TIP D.1,5 PT100
FP2221.6127.09 TIP D.0,9 PT100
FP2221.6121.14 TIP D.1,2 PT100
FP2219.6121.01 OUTSIDE NOZZLE 100/80-120A/GLASS FIBER/WHITE
FP2219.0123 OUTSIDE NOZZLE 100/30-70A/GLASS FIBER/WHITE
FP1913.0035 DOUBLE-POINTED SPACER/PT100

FB P100/PA100

Fubag FB P40 Plasma Torch - Figure 2

1 Spanner for plasma
2 Plasms handle
3 Trigger
4 Plasma torch head PT100
5 Electrode plasma PT100
6 Diffuser PT100
7 Tip D1,5 PT100
8 Outside nozzle PT100
9 Fasten belt 290×3,6
10 Cable assembly PT1000/6m/center adaptor
11 Double-pointed spacer/PT100
12 Screw D 2,5×10 UN19707
13 Spring for plasma handle
14 Protection part/Plasma/Yellow
15 Connector M4/10MMQ/Isolutor
16 Connector 1/4G D 4 mm
17 Housing for plasma back box/Small
18 Housing ring/Small/Inside
19 Back box for plasma hole 23,5 mm
20 Plasma plug nut
21 Copper guide for plasma center adaptor torch side L=108,5 mm
22 Silicone tube14,6×16 mm black
FP2202.6122 ELECTRODE PLASMA 100
FP2206.0116 DIFFUSER 100/30-70A
FP2206.0117 DIFFUSER 100/80-120A
FP2221.6121.15 TIP D.1,5 PT100
FP2221.6127.09 TIP D.0,9 PT100
FP2221.6121.14 TIP D.1,2 PT100
FP2219.6121.01 OUTSIDE NOZZLE 100/80-120A/GLASS FIBER/WHITE
FP2219.0123 OUTSIDE NOZZLE 100/30-70A/GLASS FIBER/WHITE
FP1913.0035 DOUBLE-POINTED SPACER/PT100

References

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