Fubag FB P40 Plasma Torch User Manual
- June 4, 2024
- Fubag
Table of Contents
FB P40 Plasma Torch
User Manual FB P40 FB P60
FB P100 FB PA100
WARNING! BEFORE USING THE WELDING READ THE INSTRUCTION MANUAL CAREFULLY!
QUALIFIED AND SPECIALLY TRAINED PERSONS ONLY AFTER PROPER READING OF THIS
MANUAL ARE ALLOWED TO USE AND MAINTAIN THIS WELDING.
The detailed description, safety rules, and all required information necessary
for the proper operation torch, and maintenance of FUBAG are provided below.
Keep this instruction manual by and refer to it by any doubts concerning
safety operation, maintenance storage, and handling of FUBAG welding.
Safety operation
- It is highly recommended always to follow the safety rules. Wear protective clothes and special means to avoid injuries to the eyes and skin.
- Use the welding mask or special protective glasses while working with the welding machine. Only by viewing through the filter lens on the welding mask, your eyes are secured by your operation.
- Prevent the sparks and spatter from harming your body.
- Under no circumstance allow any part of your body to touch the welder’s output bipolarity (torch and workpiece).
- Do not operate underwater or in more humid places.
- Fumes and gases produced when welding are hazardous to health. Make sure to work in places where there are exhaust or ventilation facilities to keep fumes or emissions away from the breathing zone.
- Please remember to keep arc rays away from the other nearby people when welding. This is only due to the interference from arc rays.
- There will be high temperatures when cutting the workpiece, so please don’t directly touch on it
- No touching on the electrification parts after turning on the power. Cut off the power supply after an operation or before leaving the welding site.
- No cutting in the dangerous site where easily get an electrical shock.
- No cutting for the container loaded with inflammable or explosive materials.
- Safe measures should be adopted while operating in high places to avoid accidents.
No entering the welding site for persons not concerned.
WARNING
- it is necessary to shorten the length of cables as much as possible;
- the cable is to be situated as close to the ground as possible
- the ground cable and the torch cables are to be situated parallel and should not cross.
WARNING. The welder voltage is always higher, so safety precautions should be taken before repair to avoid accidental shock. Switch off the power supply before each type of maintenance work. The untrained people are not allowed to make maintenance of the torch.
Technical Specification
Type | FB P40 | FB P60 | FB P100 | FB PA100 |
---|---|---|---|---|
Cutting current, A | 40 | 60 | 100 | 100 |
Max voltage, V | 110 | 110 | 110 | 110 |
Duty cycle, % | 60 | 60 | 100 | 100 |
Electrode | FP0093, FP0094 | FP0093, FP0094 | FP2202.6122 | FP2202.6122 |
Nozzle (D), mm | 0,8 – 1,0 | 0,8 – 1,1 | 0,9 – 1,6 | 0,9 – 1,6 |
Cable assembly lengths | 6 m | 6 m | 6 m | 12 m |
The manufacturer reserves the right to make the manual’s content or torch function change without any preliminary notification of the users.
Application
This torch is intended for connection to the power source and for gas-shielded
semiautomatic consumable electrode welding. The torch enables the possibility
of gas-shielded welding with the use of welding machines.
The torch application is permitted under the following climatic conditions:
a) The ambient temperature: while welding: –10 … +40°C, while storing and
shipping: – 25 … +55°C.
b) Relative air humidity:
at +40°C – less than 50%,
at +20°C – less than 90%.
The torch is designed for While connecting the torch to power source observe
the plasma cutting rules indicated in the machine manual. The rated duty cycle
is 60%, this means that within 10 minutes cycle the torch temperature reaches
the acceptable limit. In order to prevent the cutting insulation failure and
premature wear of the torch, it is recommended to use it in a rated duty cycle
only. In process of operation, it is necessary to monitor the nozzle. The
torch nozzle is to be cleaned of metal spray in proper time and is to be
replaced if they are worn. Strong hits can cause deformation of the nozzle.
WARNING! Operation in the mode above the rate is prohibited since it
causes torch destruction.
Maintenance
In order to ensure secure and efficient operation, the torch requires periodical maintenance service. Before performing the maintenance work, disconnect the torch from the welding machine. All parts are to cool down to a safe temperature. The interior of the torch is to be regularly cleaned with compressed air. Regularly check the joints in order to ensure that there is no rust, and check the reliability of the components tightening. Make sure there are no leakages and signs of wear in the torch cable or the cable tube. Insulation breakdown can cause accidents and equipment damage.
Warranty
Warranty refers to defects of materials and components and does not refer to
components subject to natural wear and maintenance work.
Only cleaned from dust and dirt in original factory packing fully completed,
provided with a torch instruction manual, warranty card with fixed sales date
with a shop stamp factory serial number, and originals of sales and ware
receipt issued by salesman are subjects of warranty. Within the warranty
period, the service center eliminates free of charge all detected production
defects. The manufacturer disclaims warranty and legal responsibilities if
nonobservance of the instruction manual by the user, unqualified disassembling
repair or maintenance of the torch as well does not bear responsibility for
causing injury to persons or damages.
FB P40/60
1 | Spanner for plasma |
---|---|
2 | Plasms handle |
3 | Trigger |
4 | Plasma torch head PT100 |
5 | Electrode plasma PT100 |
6 | Diffuser PT100 |
7 | Tip D1,5 PT100 |
8 | Outside nozzle PT100 |
9 | Fasten belt 290×3,6 |
10 | Cable assembly PT1000/6m/centr adaptor |
11 | Double-pointed spacer/PT100 |
12 | Screw D 2,5×10 UN19707 |
13 | Spring for plasma handle |
14 | Protection part/Plasma/Yellow |
15 | Connector M4/10MMQ/Isolutor |
16 | Connector 1/4G D 4 mm |
17 | Housing for plasma back box/Small |
18 | Housing ring/Small/Inside |
19 | Back box for plasma hple 23,5 mm |
20 | Plasma plug nut |
21 | Copper guide for plasma centre adaptor torch side L=108,5 mm |
22 | Silicone tube14,6×16 mm black |
FP2202.6122 | ELECTRODE PLASMA 100 |
FP2206.0116 | DIFFUSER 100/30-70A |
FP2206.0117 | DIFFUSER 100/80-120A |
FP2221.6121.15 | TIP D.1,5 PT100 |
FP2221.6127.09 | TIP D.0,9 PT100 |
FP2221.6121.14 | TIP D.1,2 PT100 |
FP2219.6121.01 | OUTSIDE NOZZLE 100/80-120A/GLASS FIBER/WHITE |
FP2219.0123 | OUTSIDE NOZZLE 100/30-70A/GLASS FIBER/WHITE |
FP1913.0035 | DOUBLE-POINTED SPACER/PT100 |
FB P100/PA100
1 | Spanner for plasma |
---|---|
2 | Plasms handle |
3 | Trigger |
4 | Plasma torch head PT100 |
5 | Electrode plasma PT100 |
6 | Diffuser PT100 |
7 | Tip D1,5 PT100 |
8 | Outside nozzle PT100 |
9 | Fasten belt 290×3,6 |
10 | Cable assembly PT1000/6m/center adaptor |
11 | Double-pointed spacer/PT100 |
12 | Screw D 2,5×10 UN19707 |
13 | Spring for plasma handle |
14 | Protection part/Plasma/Yellow |
15 | Connector M4/10MMQ/Isolutor |
16 | Connector 1/4G D 4 mm |
17 | Housing for plasma back box/Small |
18 | Housing ring/Small/Inside |
19 | Back box for plasma hole 23,5 mm |
20 | Plasma plug nut |
21 | Copper guide for plasma center adaptor torch side L=108,5 mm |
22 | Silicone tube14,6×16 mm black |
FP2202.6122 | ELECTRODE PLASMA 100 |
FP2206.0116 | DIFFUSER 100/30-70A |
FP2206.0117 | DIFFUSER 100/80-120A |
FP2221.6121.15 | TIP D.1,5 PT100 |
FP2221.6127.09 | TIP D.0,9 PT100 |
FP2221.6121.14 | TIP D.1,2 PT100 |
FP2219.6121.01 | OUTSIDE NOZZLE 100/80-120A/GLASS FIBER/WHITE |
FP2219.0123 | OUTSIDE NOZZLE 100/30-70A/GLASS FIBER/WHITE |
FP1913.0035 | DOUBLE-POINTED SPACER/PT100 |
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>