MILESCRAFT 200XCJ Pocket Jig Pocket Hole Bundle Instruction Manual

: May 15, 2024
: MILESCRAFT

Table of Contents

MILESCRAFT 200XCJ Pocket Jig Pocket Hole Bundle
DESCRIPTION OF TOOL PARTS
DIFFERENT APPLICATIONS FOR THE POCKETJIG200™
PACKAGE CONTENTS
SETTING YOUR POCKETJIG200™
GETTING READY TO DRILL
DRILLING YOUR POCKET HOLES
DRIVING YOUR SCREWS
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

MILESCRAFT 200XCJ Pocket Jig Pocket Hole Bundle

SAFETY WARNING : Read, understand, and follow your power tool manufacturer’s instructions for safety. Always wear safety glasses or eye shields before commencing power tool operation. Always keep hands, face, hair, loose clothing, and body at a safe distance from spindles and cutting tools. Always keep a firm grip on tool handles when in operation. Always disconnect from the power source before adjusting power tools.

DESCRIPTION OF TOOL PARTS

DIFFERENT APPLICATIONS FOR THE POCKETJIG200™

Corner Application
T-Joint Application
Framing Application
Miter Application

Repair Application

NOTE: There’s a “Place on Top of Case” sticker under the case tray. Remove the “PocketJig200” portion and stick it on the outer top of the case for labeling.

PACKAGE CONTENTS

Unpack all items and check with Figure 1 and the “Replacement Parts table” (see page 8). Make sure all items are accounted for before discarding any of the packing material. For any missing parts, contact Customer Service at info@milescraft.com or 1-224-227-6930 in the U.S. and Canada. Outside of the U.S. and Canada dial 001-224-227-6930.

www.milescraft.com

Screw Length & PocketJig200™ Setting Based on Material Thickness

T20 Self-Tapping Washer Head Screws
Self-Tapping Coarse Thread Screws
Self-Tapping Fine Thread Screws

SETTING YOUR POCKETJIG200™

Measure the workpiece to determine the thickness by using the scales provided on the side of the sled (see Img. 1).
- Make sure to set the jig to the board thickness of the thinner material.
The sled of the jig has a built-in scale for common measurements of board thicknesses (1/2˝, 3/4˝, 1˝, and 1-1/2˝). Using the easy readout arrow, you will now need to set the jig to the corresponding thickness of your workpiece (see img. 2).
Push the sled to adjust the button and slide the sled of the jig to the correct board thickness setting. Release the sled adjust button to lock the setting in place (see image. 3). The main body will snap and lock the setting in place when properly set (see image. 4).

GETTING READY TO DRILL

Using the included stop collar and drill bit, you are now ready to set your drilling depth. Make sure the fence of the jig is in the downward position and turn the jig over so the bottom of the jig is facing upward. Rest the drill bit on the bottom of the jig. Slide the stop collar onto the shank side of the bit and rest it in the stop collar recess, up against the body of the jig. Adjust the drill bit so the step of the bit lines up with the appropriate depth setting read out and tighten the stop collar using the hex key (see img. 1). Be sure to measure from the step of the bit and not the pilot tip.
With your work piece on a support board and/or workbench, clamp your work piece and jig to your support board and/or workbench at your desired board thickness setting using the Milescraft #4001 FaceClamp or similar (bigger clamp may be necessary) (see img. 2a). The jig has a recessed clamp pocket with built-in magnet for clamping, to ensure the jig is in the correct position at all times. To drill holes in unassembled pieces, be sure the fence is facing down (see img. 2a). When you are doing repairs, be sure the fence is facing up (see img. 2b). Never attempt to drill a hole without making sure the jig is completely secured.

DRILLING YOUR POCKET HOLES

Attach the included connector to your drill chuck. This will allow you to easily change between the drill bit and the driver bit. Attach the drill bit to the connector by pulling back on the red part of the connector and sliding the bit into the hex socket (see img. 1). Once the bit is in, release the red part to ensure the bit locks into place.
Insert the drill bit halfway into the drill guide bushing and then turn your drill on at full speed (min. 2,000 RPM), pulling/pushing the drill bit in and out to clear the wood chips. The stop collar needs to make contact with the rim of the drill guide bushing to ensure you have met your proper depth. Back the drill bit out and let the bit stop spinning.
WARNING: DRILL AND DRILL BIT NEED TO BE AT FULL SPEED BEFORE CONTACTING WITH THE WOOD SURFACE.
AVOID DRILLING THROUGH KNOTS.
SAFETY WARNING : DO NOT ATTEMPT TO DRILL WHEN HOLDING THE JIG IN YOUR HAND. THE TOOL MUST ALWAYS BE SECURED TO YOUR WORKPIECE, SUPPORT BOARD, AND/OR WORKBENCH WHEN DRILLING. FAILURE TO DO SO CAN RESULT IN PERSONAL INJURY OR DAMAGE TO THE PRODUCT.
Repeat until all holes have been drilled.

DRIVING YOUR SCREWS

IMPORTANT HINT REGARDING SCREWS : We recommend you use Milescraft pocket hole screws, item #5200 – #5206. However, you do not have to use special pocket hole screws and may use standard flathead screws. Do not use tapered screws as they can split the wood (see img. 1).

Using the screw chart on page 3, select the appropriate screw size for your pocket holes. (For 1-1/4˝ screws you will have the option of fine thread or coarse thread.)
Remove the drill bit from your connector and insert one of the two included driver bits. Line up your boards to be joined and clamp them together in their final position. The clamp pad should be centered where the two pieces meet (see img. 2). Drive your pocket screw into the pocket hole. Make sure the screw goes into the second board to create a strong joint (see img. 3). Repeat step until all screws have been driven into your pocket holes.
HINT: Due to the varying material hardness, we recommend that you drive a few test screws to ensure that the resulting joint is satisfactory. If boards will not have to be disassembled later, glue can be used for additional strength.
Your pocket holes are designed to accept standard 3/8˝ pocket plugs. Be sure to place a small amount of glue into your pocket hole and on the pocket plug and slide into your pocket hole. Do not push the plug in too far, it should sit above or flush with the surface of your work piece (see img. 4). Some sanding may be required to get a flush surface after the pocket plug has set.