EIPL RM40P Industrial Dehumidifier Owner’s Manual

: May 15, 2024
: EIPL

Table of Contents

EIPL RM40P Industrial Dehumidifier
Product Usage Instructions
INTRODUCTION
SPECIFICATIONS
OPERATION
ROUTINE SERVICE
REPAIRS
TROUBLESHOOTING
RM40P SPARE PARTS LIST
Documents / Resources

EIPL RM40P Industrial Dehumidifier

Specifications

Model: 10187MP-GB
Height: 615 mm
Width: 382 mm
Depth: 365 mm
Weight: 26 kg
Airflow: 185 M3/Hr
Power Supply: 230V/50Hz/1 ph
Finish: Rotational Moulded polyethylene
Refrigerant: R410a (140g)

Product Usage Instructions

Operation

The RM40P dehumidifier is designed to operate effectively over a broad range of temperature and humidity conditions. The active hot gas defrost system ensures positive de-icing for optimized operation at low temperatures.

Check Dehumidification Process

The dehumidification process should occur approximately every hour. If the unit does not function properly, refer to the
Troubleshooting section or contact the Factory Service Center. Wait at least five minutes before restarting the unit after switching it off.

Routine Service

Clean evaporator and condenser coils using compressed air or vacuum cleaners. Do not steam-clean refrigeration coils.
Ensure the fan rotates freely without the need for oiling.
Check all wiring connections for damage or looseness.

Repairs

If an electrical component fails, consult the Factory Service Center for proper replacement parts.

Frequently Asked Questions (FAQ)

Q: How often should I perform routine service on the dehumidifier?

A: Routine service should be performed periodically to ensure the dehumidifier operates at its full efficiency. Refer to the user manual for detailed instructions.

Q: What should I do if the dehumidifier is not dehumidifying properly?

A: If the unit is not functioning correctly, refer to the Troubleshooting section in the manual or contact the Factory Service Center for assistance.

INTRODUCTION

Designed for a wide range of applications, the RM40P is a rugged, industrial unit, which utilizes an energy-efficient compressor and a compact portable design to provide easy efficient drying.
The fan draws the moist air through the cold evaporator coil, which cools the air below its dew point. Moisture forms on the evaporator coil and is collected in the condensate tray, which is equipped with a permanent drain.
The cooled air then passes through the hot condenser coil where it is reheated using the same energy removed during the cooling phase, plus the additional heat generated by the compressor.
The air is, therefore, discharged from the dehumidifier at a slightly higher temperature with a lower absolute humidity than that which entered.
Continuous circulation of air through the dehumidifier gradually reduces the relative humidity within the area.
The RM40P dehumidifier is a rugged, reliable drying unit designed to operate effectively over a broad range of temperature and humidity conditions.
An active hot gas defrost system, controlled by an electronic timer, guarantees positive de-icing, thereby optimizing operation at low temperatures.
The unit incorporates a rotational moulded polyethylene shell resilient to damage caused by rough handling.
The unit also incorporates an integral pump which will remove the condensate from the unit.

SPECIFICATIONS

MODEL: 10187MP-GB
HEIGHT: 615 mm
WIDTH: 382 mm
DEPTH: 365 mm
WEIGHT: 26 kg
AIRFLOW: 185 M3/Hr
POWER SUPPLY: 230V/ 50Hz/ 1 ph
FINISH: Rotational Moulded polyethylene
OPERATING RANGE: 3°C – 35°C
REFRIGERANT: R410a (140g)
This product contains fluorinated greenhouse gases covered by the Kyoto Protocol.
The refrigeration system is hermetically sealed.
The Global Warming Potential (GWP) of refrigerants used in products manufactured by Ebac Industrial Products Ltd is as follows
- R134a – 1300
- R407c – 1610
For the type and weight of refrigerant contained in this unit, please refer to the product data label

OPERATION

After unpacking, examine all external features to confirm damage-free shipment. Report all defects and damage at once.
Connect the drainage outlet to a suitably sized hose and run the hose to a permanent drain.
Before connecting it to the mains you should ensure that the humidistat is turned fully anti-clockwise.
Connect to a grounded 13A electrical outlet then the humidistat control should be turned clockwise until you hear the unit operate.
To protect the compressor, you should allow 5 minutes between switching the dehumidifier off and on again.

OPERATING THE HUMIDISTAT

The humidistat works similarly to a central heating thermostat, but instead of measuring temperature, it measures the amount of moisture in the air.
You may select the level of moisture you require (known as Relative Humidity) and the unit will operate to achieve that level and then switch off. As a general guide, the higher the setting the lower the Relative Humidity will be before the machine switches off. Therefore the machine will operate longer to achieve this. If the dehumidifier switches off and drying is not complete it is possible that the humidistat setting is too low and may need increasing.
Conversely, if you no longer have condensation and the unit is still operating, then the humidistat setting may need reducing.

CHECK DEHUMIDIFICATION PROCESS AS FOLLOWS:

CAUTION: DO NOT REMOVE COVERS WHEN UNIT IS IN OPERATION

Place the unit on a level surface.
Start-up the unit by switching to “I” and humidistat fully clockwise
Check that the compressor is running.
Leave the machine running for 15 minutes.
Observe the evaporator coils through the rear grille, to confirm frost formation or weeping.
- If the air temperature is below 25°C, an even coating of frost should cover the entire evaporator coil.
- If the air temperature is above 25°C, frost and/or droplets of condensed water should cover the entire evaporator coil.
When the unit is operated in an ambient of less than 15°C, a defrost cycle should occur approximately every hour. The exact time is impossible to predict as the unit is fitted with a temperature-sensitive defrost control.

If, after carrying out the above procedures, the unit does not appear to function properly, refer to the Trouble Shooting section, which follows, or contact the Factory Service Center.
CAUTION: ONCE THE UNIT HAS BEEN SWITCHED OFF, WAIT AT LEAST FIVE MINUTES BEFORE RESTARTING.

ROUTINE SERVICE

WARNING: ENSURE THAT THE POWER CORD TO THE MACHINE HAS BEEN DISCONNECTED BEFORE CARRYING OUT ROUTINE SERVICE.
THE SERVICING AND REPAIR OF THIS UNIT SHOULD ONLY BE CARRIED OUT BY A SUITABLY QUALIFIED PERSON.
To ensure the continued full efficiency of the dehumidifier, service procedures should be performed as follows.

Clean the surface of the evaporator and condenser coils by blowing the dirt out from behind the fins with compressed air. Hold the nozzle of the air hose away from the coil to avoid damaging the fins. Alternatively, vacuum clean the coils.
- WARNING: DO NOT STEAM CLEAN REFRIGERATION COILS
Check that the fan rotates freely. The fan motor is sealed for life and therefore does not need oiling.
To check the refrigerant charge, run the unit for 15 minutes and observe the evaporator coil. It should be evenly coated with frost across its surface. At temperatures above 25°C, the coil may be covered with droplets of water rather than frost. Partial frosting accompanied by frosting of the thin capillary tubes, indicates loss of refrigerant gas or low charge.
Check all wiring connections, including mains cable for damage or loose connections.
To check the defrost operation, the unit needs to be operated at an ambient temperature of less than 15°C for at least 1 hour. When operated In this condition the unit should defrost at least once every hour. The defrost mode can be monitored by observing the ice melting on the coil face, before defrost the face will show a white coating of frost, which should clear during defrost

IF ANY OF THE PRECEDING PROBLEMS OCCUR, CONTACT THE EBAC SERVICE CENTER BEFORE CONTINUED UNIT OPERATION TO PREVENT PERMANENT DAMAGE.

REPAIRS

Should an electrical component fail, consult the Factory Service Center to obtain the proper replacement part.
If refrigerant gas is lost from the machine, it will be necessary to use a refrigeration technician to correct the fault. Contact the Factory Service Center before initiating this action.
- Any competent refrigeration technician will be able to service the equipment. The following procedure must be used:
- a. The source of the leak must be determined and corrected.
- b. The machine should be thoroughly evacuated before recharging.
- c. The unit must be recharged with refrigerant measured accurately by weight.
- d. For evacuation and recharging of the machine, use the crimped and brazed charging stub attached to the side of the refrigerant compressor.
- The charging stub should be crimped and brazed after servicing. NEVER allow permanent service valves to be fitted to any part of the circuit. Service valves may leak causing further loss of refrigerant gas.
The refrigerant compressor fitted to the dehumidifier is a durable unit that should give many years of service. Compressor failure can result from the machine losing its refrigerant gas. The compressor can be replaced by a competent refrigeration technician.
- Failure of the compressor can be confirmed by the following procedure:
- a. Establish that power is present at the compressor terminals using a voltmeter.
- b. With the power disconnected, check the continuity of the internal winding by using a meter across the compressor terminals. An open circuit indicates that the compressor should be replaced.
- c. Check that the compressor is not grounded by establishing that a circuit does not exist between the compressor terminals and the shell of the compressor.

TROUBLESHOOTING

S *YMPTOM*	C *AUSE* *R EMEDY***
Unit inoperative	**** 1. No power to unit

2. Mains cable damaged.

| 1. Check the power from power supply panel.

2. Contact the Factory Service Center

**Little or no airflow| ** 1. Fan motor burnt out

2. Dirty refrigeration coils

3. Loose electrical wiring

| 1. Replace the fan motor

2. See Routine Maintenance Section

3. Check the wiring diagram to find fault and repair

**Little or no water extraction**| 1. Insufficient air flow

2. Compressor fault

3. Loss of refrigerant gas

| 1. Check all of the above

2. Contact the Factory Service Center

3. Contact the Factory Service Center

**Little or no defrost when required| ** 1. Faulty timer

2. Faulty by-pass valve

| 1. Contact the Factory Service Center

2. Contact the Factory Service Center

Unit vibrates excessively| 1. Loose compressor

2. Damaged fan

| 1. Tighten the nuts on the compressor mounts

2. Replace fan

**Water flooding inside the machine| ** 1. Drain pipe blocked/frozen

2. Drain pipe too high

3. Crimped or blocked tubing

| 1. Clear the obstruction

2. Ensure that no section of the drain hose is above the level of the water outlet

3. Straighten, clear, or replace tubing

RM40P SPARE PARTS LIST

N UMBER| DESCRIPTION| P ART N UMBER| Q UANTITY
---|---|---|---
1| Timer| 1619506| 1
2| Refrigerant Coil Set| 2018743| 1
3| Drain tray| 2018705| 1
4| Filter| 1019712| 1
5| Capillary| 3014251| 1.64ft
6| Solenoid valve| 3020836| 1
7| Filter dryer| 3020937| 1
8| Solenoid coil| 3030452| 1
9| On/Off switch| 3035914| 1
10| Fan Motor| 3947013| 1
11| Fan Blade| 3947014| 1
12| Castor| 3050205| 4
13| Compressor| 3944953| 1
14| Condensate Pump| 3160155| 1
15| Humidistat Knob| 2018644| 1
16| Pump Fault Lens| 3032271| 1
17| Pump Fault Light| 3032272| 1
18| Humidistat| 3035158| 1
19| Mains Cable| 2141002| 1
20| Front Grille| 2018704| 1

WARNINGS

This appliance can be used by children from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the application in a safe way and understand the hazards involved.
Children shall not play with the appliance.
Cleaning and user maintenance shall not be made by children without supervision.
If the SUPPLY CORD is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified person in order to avoid hazard.
This product contains fluorinated greenhouse gases covered by the Kyoto Protocol.
The refrigeration system is hermetically sealed.
The Global Warming Potential (GWP) of refrigerants used in products manufactured by Ebac Industrial Products Ltd is as follows
- R134a – 1300
- R407c – 1610
For type and weight of refrigerant contained in this unit, please refer to the product data label
Due to the high pressures within the refrigeration circuit, under no circumstances must direct heat be applied to the evaporator coil in an attempt to remove the build-up of ice.
No attempt should be made to cut open any part of the refrigeration circuit due to high pressures and gas involved.
If the unit is switched off at the mains power supply for any reason, the unit must be allowed to stand at rest for at least three minutes before restarting.
For correct installation and operation the unit inlet and outlet must have a clearance of 0.5M from all adjacent surfaces and or structures.

UK Head Office

Ebac Industrial Products Ltd St Helens Trading Estate Bishop Auckland
County Durham
DL14 9AD
Tel: +44 (0) 1388 664400 Fax: +44 (0) 1388 662590
www.eipl.co.uk
sales@eipl.co.uk
American Sa les Office
Ebac Industrial Products Inc 700 Thimble Shoals Blvd. Suite 109, Newport News Virginia, 23606-2575