Canada 765 Water Softener Owner’s Manual Product Information
- May 15, 2024
- Canada
Table of Contents
- 765 Water Softener
- Product Information
- Specifications
- Product Usage Instructions
- Before Installation
- Installation Steps
- Operation
- Q: Can I use water that is microbiologically unsafe with this
- Q: What should I do if I encounter high water pressure?
- Q: How do I prevent damage from sediment or hardness in
765 Water Softener
Product Information
Specifications
-
System Dimensions: Not specified in the user
manual -
Brine Tank Dimensions: Not specified in the
user manual -
Operating Pressure: 30 psi to 125 psi
-
Temperature Range: Not specified in the user
manual
Product Usage Instructions
Before Installation
Read the manual thoroughly to understand the appliance and its
capabilities. Ensure compliance with local regulations and codes.
Professional installation by a licensed plumber is recommended.
Installation Steps
- Unpack and inspect the unit according to the model type.
- Prepare for installation by following the outlined steps.
- Install the brine tank as per the instructions provided.
- Complete the installation process.
Operation
Follow the startup instructions provided in the manual. Monitor
the system during regeneration and clean-up the plumbing system if
needed. Refer to maintenance instructions for regular upkeep.
FAQ
Q: Can I use water that is microbiologically unsafe with this
system?
A: No, it is not recommended to use such water without adequate
disinfection before or after the system.
Q: What should I do if I encounter high water pressure?
A: If the water pressure exceeds 125 psi, use a pressure
reducing valve before connecting it to this appliance.
Q: How do I prevent damage from sediment or hardness in
water?
A: Sediment and hardness can harm seals and pistons. Use
certified lubricant on all seals during installation and ensure
proper maintenance to avoid issues.
Owners Manual
765
Water Softener
/WDKZd E^&E^/ ^
1. Page 20 of this manual contains important maintenance procedures for the
continued proper operation of your unit. These MUST be performed regularly for
your warranty to remain valid.
2. Read all instructions carefully before operation.
3. Avoid pinched o-rings during installation by applying NSF certified
lubricant to all seals (provided with install kit).
4. This system is not intended for treating water that is microbiologically
unsafe or of unknown quality without adequate disinfection before or after the
system.
Canada West
Canada East
855 Park St., Unit 1 490 Pinebush Rd., Unit 1
Regina, SK S4N 6M1 Cambridge, ON N1T 0A5
U.S.A. 56 Lightcap Rd. Pottstown, PA 19464
9760 Mayflower Park Drive, 4655 McDowell Rd. W
Suite 110
Phoenix, AZ 85035
Carmel, IN 46032
Table of Contents
READ THIS PAGE FIRST
BEFORE STARTING INSTALLATION
3
HOW YOUR WATER CONDITIONER WORKS
4
SPECIFICATIONS
SPECIFICATION / SYSTEM DIMENSIONS
5
BRINE TANK DIMENSIONS
6
INSTALLATION
UNPACKING / INSPECTION OF TWIN TANK MODEL
7
UNPACKING / INSPECTION OF CABINET MODEL
9
BEFORE INSTALLATION
11
PREPARATIONS
12
PREPARATIONS / INSTALLATION STEPS
13
INSTALLING BRINE TANK
14
INSTALLATION
15
OPERATION
STARTUP INSTRUCTIONS
17
DURING REGENERATION/PLUMBING SYSTEM CLEAN-UP
19
MAINTENANCE INSTRUCTIONS AND SCHEDULE
20
RES-UP® FEEDER INSTALLATION INSTRUCTIONS
22
SERVICING ECONOFLO VALVE
23
REPLACEMENT
TIMER REPLACEMENT
23
CLEAN INJECTOR ASSEMBLY / PISTON AND/OR BRINE VALVE ASSEMBLY
REPLACEMENT/ REPLACE MOTOR
24
REPLACING THE BYPASS AND METER CABLE
25
REPLACE DRAIN LINE FLOW CONTROL / REPLACING PCBS
26
PARTS BREAKDOWN
27
PARTS
POWERHEAD
28
VALVE BODY
29
BYPASS
30
CABINET
31
TROUBLE SHOOTING
32
MASTER PROGRAMMING
33
READ THIS PAGE FIRST
BEFORE STARTING INSTALLATION
Read this manual thoroughly to become familiar with the
appliance and its capabilities before installing or operating. Failure to
follow instructions could result in personal injury or property damage. This
manual will assist you in getting the most out of your new appliance.
Installation must comply with all state, provincial or local
regulations. Check with your local public works department for plumbing and
sanitation codes. In the event that the codes conflict with any content in
this manual the local codes should be followed. Professional installation by a
licensed plumber or certified water treatment professional is recommended.
WARNING!: Do not use water that is microbiologically unsafe
without adequate disinfection before or after this system.
This appliance is capable of operating at temperatures
between 40°F and 110°F (4°C – 43°C). Do not use this appliance on hot water
supplies.
Do not install this appliance where it may be exposed to wet
weather, direct sunlight, or temperatures outside of the range specified
above.
Avoid pinched o-rings during installation by applying
IAPMO certified lubricant (provided with install kit) to all seals.
This appliance is designed to operate on pressures of 30
psi to 125 psi. If the water pressure is higher than the maximum, use a
pressure reducing valve ahead of this appliance.
It is not uncommon for sediment, precipitated iron or
hardness to be present in water supplies. Precipitated minerals or sediments
can cause damage to the seals and piston. This is considered a harsh
environment and the seals and piston would not be covered by warranty stated
or otherwise.
It is recommended to regularly inspect and service the
control valve on an annual basis. Cleaning and/or replacement of piston,
seals, and or spacers may be necessary depending on the raw water quality. An
Annual Maintenance kit is available for this purpose.
This publication is based on information available when
approved for printing. Continuing design refinement could cause changes that
may not be included in this publication. The manufacturer reserves the right
to change the specifications referred to in this literature at any time,
without prior notice.
NOTE
Do not remove or destroy the serial number. It must be
referenced on request for warranty repair or
replacement
NOTE: used to emphasize
installation, operation or maintenance information which is important but does
not present a hazard.
INSTALL NOTES &
SAFETY MESSAGES
Watch for the following messages in this manual:
CAUTION!
Disassembly while under pressure can result in flooding.
CAUTION: used when
failure to follow directions could result in damage to equipment or property.
WARNING!
ELECTRICAL SHOCK HAZARD! UNPLUG THE UNIT
BEFORE REMOVING THE COVER OR ACCESSING ANY INTERNAL CONTROL PARTS
3 WARNING: used to
indicate a hazard which could cause injury or death if ignored.
HOW YOUR WATER CONDITIONER WORKS
Water softeners remove hardness in the water by exchanging particles in the
water, or ions. They remove hard ions such as calcium and magnesium in the
water by trading it for sodium ions producing soft water. Unlike the calcium
and magnesium, sodium stays dissolved in water and does not form a scale.
Sodium also does not interfere with the cleaning action of soaps. The sodium
is released by a charged resin contained in the softener, this resin also
traps the calcium and magnesium ions. Eventually this resin releases all of
its sodium and has filled up with other ions, so it then must be regenerated.
Regeneration is accomplished by washing the resin with a salt saturated brine
solution that removes the calcium and magnesium while replenishing the sodium.
This is why the softener requires a brine tank and salt. The water softener
can run for days before running out of sodium, and when it does, the sodium is
replenished in only a matter of a few hours
When using a softener to remove both hardness and dissolved iron it is
important that it regenerates more frequently than ordinarily would be
calculated for hardness removal alone. Although many factors and formulas have
been used to determine this frequency, it is recommended that the softener be
regenerated when it has reached 5075% of the calculated hardness alone
capacity. This will minimize the potential for bed fouling.
If you are operating a water softener on clear water iron, regular resin bed
cleaning is needed to keep the bed from coating with iron. Even when operating
a softener on water with less than the maximum of dissolved iron, regular
cleanings should be performed. Clean every six months or more often if iron
appears in your conditioned water supply. Use resin bed cleaning compounds
carefully following the directions on the container.
Precision Brining: Precision brining means that your conditioner calculates
the exact amount of brine required to regenerate saving up to 30% more salt.
When your conditioner regenerates it will display two numbers for capacity:
one will be total capacity and the other will be 70 % of capacity. The unit
counts down to the end of the 70% then calculates how much of the 30% you used
(your reserve) it then adjusts the brine amount accordingly and regenerates
that evening. This feature means that your capacity will always be different
after every regeneration therefore reducing your salt use.
Soft Water Recharge for High Usage: Should you reach the 70% capacity and then
go beyond the 30% before it is time to regenerate, the conditioner will do a
quick regeneration to restore limited capacity to get it through the remainder
of the day.
System Refresh: If you are away for an extended period of time, stagnant water
can cause bacteria growth. To prevent this, the system refresh feature will
perform a 10 minute backwash after 7 days of inactivity.
Adjustable Backwash: On clean municipal water supply there is no need to
backwash and clean the bed with every regeneration. The 85HE saves a
significant amount of water by skipping up to 10 backwash cycles.
Scrolling Diagnostics: By pressing any button to light the LCD display the
unit will automatically begin scrolling important information for diagnostic
purposes.
Soft Water Brine Tank Refill: Conserves capacity and keeps brine tank cleaner
by adding only treated soft water to brine tank rather than raw untreated hard
water.
Total Gallons: The total amount of soft water the system can produce between
regenerations.
Remaining Gallons: The amount of soft water capacity until the next
regeneration is required.
Number of People: In the household as programmed at install.
Reserve Capacity: Calculated as 75 gallons per person.
Estimated Days to Next: Estimation of days to the next regeneration based on
current consumption, hardness and capacity.
Last Regeneration: The date of the last regeneration cycle by the conditioner.
Total Regenerations: This is the total number of times the conditioner has
regenerated.
Total Gallons: Total gallons treated by the conditioner.
Over Run Total: How many times soft water recharge was required due to high
usage.
Current Flow Rate: Will only display if treated water is running otherwise it
will read 0.
Peak Flow: Maximum flow that has gone through the conditioner.
Delayed Regen OFF: Generally only used after servicing.
Regen Time: Time of day that the conditioner is scheduled to regenerate.
Refill Time: The current calculated refill time for makeup brine (displays up
to 70% of total brine required).
Valve Mode: Current valve setting EG. Softener UF (up flow). You can unlock
the board as directed and press the down arrow to stop the scrolling. You can
then use the down arrow to go to each of the diagnostics as required.
System Bypass: All systems come with a manual bypass valve allowing you to
bypass the system, allowing raw untreated water to be used in your home for
any reason such as system servicing.
CAUTION!
Do not use where the water is microbiologically unsafe or with water of
unknown quality without
adequate disinfection before or after the unit.
4
SPECIFICATION
Part #
15100600 15100618 15100636 15100654 15100657 15100660 15100661 15100662
Model
Capacity Grains
Flow Rate
@ 10 lbs/ cu ft
@ 6 lbs/ cu ft (Factory
Setting)
@ 3 lbs/ cu ft
Service USGPM
Backwash USGPM
Regeneration
Water Usage Factory Setting
Mineral Tank Size
(Gallons)
Resin Brine Tank / Cabinet Size
Cu. Ft.
Inches
Salt Capacity (Lbs)
Shipping Weight
Lbs
HT765-75 19,875 16,500 10,500 8.0
1.5
56.7
8 x 44 0.75 BTS 15.0²x34.7/BTR 18.1×34.7 BTS 230 /BTR 270 93
HT765-100 26,500 22,000 14,000 10.0 2.0
67.2
9 x 48 1.00 BTS 15.0²x34.7/BTR 18.1×34.7 BTS 230 /BTR 270 110
HT765-150 39,750 33,000 21,000 12.0 2.4
76.2
10 x 54 1.50 BTS 15.0²x34.7/BTR 18.1×34.7 BTS 230 /BTR 270 141
HT765-200 53,000 44,000 28,000 15.0 3.0
124.4
12 x 52 2.00
20.3 x 37.4
385
158
HT765-250 66,250 55,000 35,000 15.0 4.0
135.4
13 x 54 2.50
20.3 x 37.4
385
198
HT765-300 79,500 66,000 42,000 15.0 5.0
173.2
14 x 65 3.00
23.0 x 40.5
550
244
HT765-75C 19,875 16,500 10,500 8.0
2.0
66.7
9 x 35 0.75
13.8 x 23.6 x 43.3
225
93
HT765-100C 26,500 22,000 14,000 10.0 2.4
75.2
10 x 35 1.00
13.8 x 23.6 x 43.3
225
110
Note: Shipping weights do not include tank jackets. Add approx 10 lbs.
SYSTEM DIMENSIONS
Models HT765-75 HT765-100 HT765-150 HT765-200 HT765-250 HT765-300
A (Inches) 35″ 35″ 35″ 35″ 47″ 52″
B (Inches) 9″ 10″ 9″ 10″ 10″ 12″
Working Temperature: This unit must be operated at temperatures between 40°F
and 110°F (4°C – 43°C). Working Pressure: This water softener must be operated
on pressures between 30 psi to 125 psi. If the water pressure is higher than
125 PSI, use a pressure reducing valve in the water supply line to the
softener. Voltage = 120V / 60 Hz Pipe Size = 3/4″ and 1″
· At the stated service flow rates, the pressure drop through these devices
will not exceed 15 psig. · The manufacturer reserves the right to make product
improvements which may deviate from the specifications and
descriptions stated herein, without obligation to change previously
manufactured products or to note the change. Peak flow rates intended for
intermittent use only (10 minutes or less) and are for residential
applications only. Do not use peak flow rate for commercial applications or
for a continuous rate when treated water supplies are geothermal heat pump,
swimming pool, etc.
For satisfactory operation, the pumping rate of the well system must equal or
exceed indicated backwash flow rate.
All units come with plastic bypass
**Maximum Iron = 2.0 ppm ferrous (clear water iron) Maximum Hydrogen Sulfide =
0.0 ppm Maximum Manganese = .75 ppm pH = 6.5 to 8.5 with no iron present with
iron present 6.5 – 7.5
Twin Tank Model
6(77,1*6
83
6(/(&7 ‘2:1
Cabinet Model
A
B
5
BRINE TANK DIMENSIONS
Model
Color
Liquid Volume
Tank Dimensions (inches)
Brine Tanks
BTR-100
Vanilla
US Gal Liters
29.5
111.5
L x W x H 18.1 x 34.7
BTR-145
Vanilla
42.3
159.7
20.3 x 37.4
BTR-200
Grey
53.0
200.3
23.0 x 40.5
- All brine tanks come with salt grid, safety float and brine well
5 Pack Carton Dimensions (inches)
L x W x H
18.9 x 18.9 x 65.6 21.9 x 21.9 x 72.2 24.6 x 24.6 x 84
BTR100
BTR145
Salt Capacity
Lbs
Kg
270.0 122.2 385.0 174.2 700.0 316.7
VDOWWDQNOLG
VDOWWDQNOLG
VDOWWDQNERG
BTR200
VDOWJULGVVWHP
6%75OODEHO
VDOWJULGVVWHP
%75OODEHO
VDOWWDQNERG VDOWJULGVVWHP
EULQ HZH OODQGEULQHYDOYH VDOWJULGVVWHP
EULQHZHOODQGEULQHYDOYH
%75OODEHO
UNPACKING / INSPECTION OF TWIN TANK MODEL
Be sure to check the entire unit for any shipping damage or parts loss. Also note damage to the shipping cartons. Contact the transportation company for all damage and loss claims. The manufacturer is not responsible for damages in transit.
Small parts, needed to install the Softener, are in a parts box. To avoid loss of the small parts, keep them in the parts bag until you are ready to use them.
What is included in the box?
For Models HT765-75, HT765-100, HT765-150, you will expect the following:
1. Control Valve 2. Tank 3. Parts Box 4. Owners Manual 5. Drain Hose & Clamp
(Not included in some brands) 6. Brine Tank Assembly
1. Control Valve
There are 7 Red clips. Please check to make sure you have all of them.
3. Parts Box
92360 Grease Packet
60090010 2 X 3/4″ Elbow Adapter)
60090003 2X 1″ Straight Adapter
60010630 Transformer
18280 Upper Basket
60010006 Bypass Tool
60010026 O Rings Attached
2. Tank
Distributor Tube Inside the Tank
6. Brine Tank Assembly (Round Brine Tank Shown))
Brine Tank (Round or Square)
Brine Tank Tubing
Brine Well/ Safety Float
Media Inside the Tank. Media Type will depend on what models were purchased
Grid Legs (3 for Round and 4 for Square)
Grid (Round or Square)
Brine Tank Lid
,03257$17
3/($6((1685(7+($77$&+(‘ 78%(67,))(1(5,6,16(57(‘ ,1727+(%5,1(/,1(%()25(
7,+7(1,1 7+(187
7
For Models EFT60 and EFT90 the media and Control Valve is packaged separately in carton and bags
What is included with HT765-200, HT765-250, HT765-300 models?
1. Tank (Models 30 and 40 will get an Adapter and Oring attached to the tank)
2. Control Valve with Parts Box 3. Media Boxes (Qty 3 for 30 and Qty 4 for 40)
4. Drain Line and Hose Clamp (Not Included with some models)) 5. Brine Tank
Assembly
Models HT765-200, HT765-250, HT765300 will get Adaptor and Oring Shown
2. Control Valve
There are 7 Red clips. Please check to make sure you have all of them.
2. Parts Box
92360 Grease Packet
60090010 2 X 3/4″ Elbow Adapter)
60090003 2X 1″ Straight Adapter
60010630 Transformer
18280 Upper Basket
60010006 Bypass Tool
60010026 O Rings Attached
1. Tank
Distributor Tube Inside the Tank
5. Brine Tank Assembly (Round Brine Tank Shown))
Brine Tank (Round or Square)
Brine Tank Tubing
Brine Well/ Safety Float
Media Inside the Tank. Media Type will depend on what models were purchased
Grid Legs (3 for Round and 4 for Square)
Grid (Round or Square)
Brine Tank Lid
8
,03257$17
3/($6((1685(7+($77$&+(‘ 78%(67,))(1(5,6,16(57(‘ ,1727+(%5,1(/,1(%()25(
7,+7(1,1 7+(187
3. Media Box (Qty depends on Models)
UNPACKING / INSPECTION OF CABINET MODEL
1. Cabinet with Valve attached – HT765-75C, HT765-100C 2. Parts Box 3. Owners
Manual and Warranty Card
2. Parts Box
92360 Grease Packet
60090010 2 X 3/4″ Elbow Adapter)
60090003 2X 1″ Straight Adapter
60010630 Transformer
60010006 Bypass Tool
60010026 O Rings Attached
9
Check Valve Type and Valve Serial #
The right Sticker shows the serial # of the control valve. The middle Sticker
is dataplate which provides information of Serial # and Date of Manufacture of
complete system. Both Serial # labels are important for troubleshooting.
Please record these numbers for future use on page 21 in the maintenance
section.
Complete System Serial #
,WHP
‘HVF 6HULDO
<0/
<0/
Valve Serial #
‘)
10
Valve Serial #:
Date Code Canature Valve
22018421Y
PART NUMBER
M
YEAR (2016) H = 2011 I = 2012 J = 2013 K = 2014 L = 2015 M = 2016 N = 2017 O =
2018 P = 2019 Q = 2020
4
MONTH (APR) 1 = JAN 2 = FEB 3 = MAR 4 = APR 5 = MAY 6 = JUN 7 = JUL 8 = AUG 9
= SEP A = OCT
L
DAY of MONTH (21) 1 2 3 4 5 6 7 8 9
A = 10
0001
BATCH NUMBER
B = NOV C = DEC
B = 11 C = 12 D = 13 E = 14 F = 15 G = 16 H = 17 I = 18 J = 19 K = 20 L = 21 M = 22 N = 23 O = 24 P = 25 Q = 26 R = 27 S = 28 T = 29 U = 30 V = 31
BEFORE INSTALLATION
Make sure you have a copy of your most recent water test results. If your
water has not been tested previously you can contact your supplier of this
product to obtain a water sample bottle to be sent to one of our facilities
for a free analysis. It is important that this product not be installed until
you have this information. In all cases where metal pipe was originally used
and is later interrupted by poly pipe or the Noryl bypass valve or by physical
separation, an approved ground clamp with no less than #6 copper conductor
must be used for continuity, to maintain proper metallic pipe bonding.
Fig. 1.
NOTE
All government codes and regulations governing the installation of these
devices
must be observed.
CAUTION!
8QILOWHUHG:DWHU%SDVV /RRS&XW &DSSHG
*URXQG6WUDS5HTXLUHG%HFDXVH RI%UHDNLQ&RQWLQXLW
)LOWHUHG:DWHU/LQHLQ+RPH
Inspecting and Handling Your New System*
Inspect the equipment for any shipping damage. If damaged, notify the
transportation company and request a damage inspection. Damage to cartons
should also be noted. Handle the conditioner unit with care. Damage can result
if it is dropped or set on sharp, uneven projections on the floor. Do not turn
the conditioner unit upside down.
To Insure this Product Functions Properly:
Your feed water line size to the unit must be a minimum of 3/4 inch with an
operating pressure of no less than 30 psi and no more than 125 psi.
If the ground from the electrical panel or breaker box to the water meter or
underground copper pipe is tied to the copper water lines and these lines are
cut during installation of the Noryl bypass valve and/or poly pipe, an
approved grounding strap must be used between the two lines that have been
cut in order to maintain continuity. The length of the grounding strap will
depend
upon the number of units being installed and/or the amount of copper pipe
being replaced with plastic pipe.
See Fig. 1.
MECHANICAL:
NOTE
Do not use petroleum based lubricants such as petroleum jelly, oils or
hydrocarbon based lubricants.Use only 100% silicone lubricants (grease packet
provided in parts kit). All plastic connections should be hand tightened only.
Teflon tape may be used on connections that do not use an O-ring seal. Do not
use pliers or pipe wrenches except where indicated by Nut shape (eg. pipe
adapters) All plumbing must be completed according to local codes. Soldering
connections should be done before connecting any pieces to the pipe as
excessive heat can damage them.
Tools Required for Installation: NOTE: We recommend installation only be
completed by a competent installer or plumbing professional to insure this
product is installed in accordance with local plumbing codes.
s Two adjustable wrenches s Additional tools may be required if modification
to home plumbing is required.
s Plastic inlet and outlet fittings are included with the conditioner. To
maintain full valve flow, 3/4″ or 1″ pipes to and from
the conditioner fittings are recommended. You should maintain the same, or
larger, pipe size as the water supply pipe, up to the conditioner inlet and
outlet.
s Use copper, brass, or PEX pipe and fittings.
s Some codes may also allow PVC plastic pipe.
s ALWAYS install the included bypass valve, or 3 shut-off valves. Bypass
valves let you turn off water to the conditioner for
repairs if needed, but still have water in the house pipes.
s 5/8″ OD drain line is needed for the valve drain. A 10’ length of hose is
not included with some brands.
Check your local electrical code for the correct clamp
and cable size.
NOTE
If a severe loss in water pressure is observed when the conditioner unit is
initially placed in service, the conditioner tank may have been laid on its
side during transit. If this occurs, back-
wash the conditioner to “reclassify” the media.
*NOTE
Due to transportation and climatic conditions all connections including the
11 valve to the tank need to be checked at time of installation and tightened
if
necessary.
PREPARATIONS
1. Media Installation (When Necessary). Models including and higher than 2 CF
(Models 60, 90) of media are shipped with separate media in pails or boxes.
Models lower than 2 CF of media come loaded with media and this step can be
skipped for new installation.
a
b
c
Upper Cone
Plug the Riser Tube
The riser (distributor) remains inside the tank seated in the depression at the bottom
CAUTION!
The unit should be depressurized before installing or replacing media
a) Lube the bottom oring (picture d) and attach the upper cone to the valve.
b) Temporarily plug the open end of the riser tube to ensure that no resin or gravel falls down into the distribution. The riser (distributor) remains inside the tank seated in the depression at the bottom. Plug tube with a tape. Remove after media is loaded.
c) Fill support bed first. The media will not always spill down inside the tank and may need to be swept inside.The large funnel (sold separately makes filling the tank easier and neater. (Or an empty 1 gallon or 4 liter container with the bottom cut out makes a good funnel.)
O-ring
d
Resin
Support Bed Gravel
Fill tank one quarter full of water to protect distribution during gravel
installation. Place the media into the tank in the order indicated above.
Slowly and carefully add the gravel support bed and the filtration media
leveling each layer as it is placed into the tank.
CAUTION!
Make sure that the unit is de-pressurized
before conducting this task.
12CAUTION! DO NOT use petroleum based lubricants as they will cause swelling
of O-ring seals.
d) Unplug the riser tube, carefully position the valve over it and turn the valve into the threads in the fiberglass tank, tightening securely into tank. Note: Ensure that the internal O-ring in the valve fits securely over the riser tube. Silicone grease (part # 92360) or other food grade lubricant may be applied to the O-ring to ease installation of the riser tube.
e
Unscrew Spill Cap D-Tube
Attach Cone
Grease port Orings using brush (not included) or your finger (Make sure to
wear protective gloves)
CAUTION: Make sure the power cord of the valve doesn’t get caught between the
threads
d) Lube the bottom Valve Orings with the grease supplied, Attach the Cone.
Unscrew the spill cap. Carefully Slide the D-Tube inside the Valve and Screw
the Valve inside the Tank such that the power cord doesn’t get caught between
the valve and the tank.
PREPARATIONS
Bypass
3. Attaching Bypass to Valve (If required in case of replacing the control
valve. The new control Clips valve comes with bypass attached)
Make sure the bypass is attached well to the control valve. Connect the
straight or elbow connectors to the bypass with red clips. Connect the inlet
and outlet of the water Softener to the plumbing of the house. The control
valve must not be submitted to temperatures above 43°C (110°F). When sweat
fittings are used, to avoid damaging the control valve, solder the threaded
copper adapters to the copper pipe and then, using Teflon tape, screw the
assembly into the bypass valve.Do not use pipe thread compound as it may
attack the material in the valve body.
INSTALLATION STEPS
Determine the best location for your water Softener, bearing in mind the location of your water supply lines, drain line and 120 volt AC electrical outlet. Subjecting the Softener to freezing or temperatures above 43°C (110°F) will void the warranty.
Please notice the inlet and outlet labels on the valve as shown here to determine the position of the equipment:
Downflow Valve
Facts to Remember When Planning Your Installation
Inlet 1. All installation procedures must conform to local and state or
provincial plumbing codes.
2. Outside faucets used to water lawns and gardens should not supply
untreated water, replace untreated water with feed water to the unit. If
necessary to do this please install check valve, see page 14. A new water line
is often required to be connected to supply untreated water to the inlet of
the water filter and to the outside faucets.
3. Make sure the bypass is attached well to the control valve. Connect the
straight or elbow connectors to the bypass with red clips. Connect the inlet
and outlet of the water filter to the plumbing of the house. The control valve
must not be submitted to temperatures above 43°C (110°F). When sweat fittings
are used, to avoid damaging the control valve, solder the threaded copper
adapters to the copper pipe and then, using Teflon tape, screw the assembly
into the bypass valve.
Do not use pipe thread compound as it may attack the material in the valve
body.
4. Apply Teflon Tape and Orings to the fittings
5. Connect Filter to the house plumbing. Any solder joints near the valve
must be done before connecting any piping to the valve. Always leave at least
6″(152 mm) between the valve and joints when soldering pipes that are
connected to the valve. Failure to do this could cause damage to the valve.
6. Drain Line connection: Attach 5/8″OD drain hose (Supplied with some models
and brands) to the hose barb and tighten securely with a hose clamp (Supplied
with some models and brands). Run the drain line to a floor drain or a laundry
drain. Complete any necessary plumbing.
7. Make sure there are no leaks in the plumbing system before proceeding.
Outlet
2. Water Lines
Outside faucets used to water lawns and gardens should not supply softened
water. A new water line is often required to be connected to supply hard water
to the inlet of the water softener and to the outside faucets. Cut the water
line between where it enters the house and before any lines that branch off to
feed the hot water heater or other fixtures in the house and as near the
desired location of the water softener as possible. Install a tee fitting on
the feed end of the cut pipe, and an elbow fitting on the other end. Install
piping from the tee to the inlet of the water softener and from the elbow to
the outlet of the softener. To sever the water lines which branch off to feed
any outside faucets, cut the branch lines approximately two inches from the
fitting on the main water line. Install an elbow on the end of the pipe
nearest the outside faucet and
13 a cap on the end connected to the existing water line. Install piping from
the tee installed on the inlet line to the water softener to the elbow
installed on the pipe to the
outside faucet. Following this procedure will result in all lines in the
house, with the exception of the outside faucets, but including the water
heater and therefore the hot water lines, being supplied with soft water.
INSTALLING BRINE TANK
Assembling Brine Tank*
a) Attach the three brine grid legs to grid plate. The legs will snap on to
the tabs of the salt plate making a “click” sound. For square brine tank there
are four legs.)
c) Drop the brine grid with brine well inside the brine tank such that the nut fitting faces the hole on the brine tank. Then press the grid evenly inside the brine tank until the brine grid legs touches the bottom of the brine tank.
IMPORTANT: IT IS IMPORTANT TO ALIGN THE HANDLE TO THE BRINE WELL AS SHOWN
d) Take the brine tube and insert the nut and plastic sleeve as shown below.
Insert Sleeve
e) Insert the tube in the float assembly elbow and hand tighten the nut. In
many cases the brine line already come installed from the factory. Leave the
other end of the brine line tube inside the brine tank
b) Insert the brine well assembly inside the grid plate as well below.
The hole in the brine tank should line up with the brine line as shown
f) For installation of brine tank at the installation site, pull the other end of the brine tube from the hole on the brine tank. The completed assembly is shown below.
Attaching Brine Tubing to the Brine Line of the Valve
Be sure to remove blue clip before inserting tubing so that the tubing does not get damaged by the grip ring. Once tubing is fully inserted replace the blue secure clip
*NOTE
Resin Cleaner
An approved resin cleaner MUST be used on a regular basis if your water supply
contains iron.
See page 22 – Res-Up® Feeder Installation Instructions
14
INSTALLATION
Connect Softener to the HousePlumbing Any solder joints near the valve must be done before connecting any piping to the valve. Always leave at least 6″(152 mm) between the valve and joints when soldering pipes that are connected to the valve. Failure to do this could cause damage to the valve.
Water Softener Installation
Cold (Raw water)
To Outside Faucet Cold (Soft Water)
Cold (Filtered water)
In Out In
Out
- Check Valve
In
Hot (Soft Water) Out
Water Heater Water Softener
Water Pipe Inlet
Water Pipe Outlet
Water Filter
*NOTE
Check local plumbing codes in regards to requirements for use of Check Valve
or
back flow prevention or vacuum breaker
AC 120V/10A Current Protect Socket
Brine Elbow Assembly
3/8″ Brine Tube
Brine Tank
Drain Elbow Assembly
NOTICE – THERE ARE RAISED ARROWS ON THE BYPASS ASSEMBLY INDICATING DIRECTION OF WATER FLOW
Brine Valve Connector Detail
Optional Overflow Assembly
Pressure Tank 5/8″ Drain Line
Inlet Outlet
5/8″ Overflow Line (Only
required if overflow assembly is installed.)
Optional Pipes Fixed Structure
Floor Drain
Laundry Drain
NOTE
Waste connections or drain outlet shall be designed and constructed to provide
for connection to the sanitary
waste system through an air-gap of 2 pipe diameters or 1 inch (22 mm)
whichever
is larger.
CAUTION!
Never insert drain line directly into a drain, sewer line, or trap. Always
allow an air gap between the drain line and the wastewater to prevent the
possibility of sewage being back-siphoned
into the conditioner.
15
INSTALLATION
Connect Softener to the HousePlumbing Any solder joints near the valve must be done before connecting any piping to the valve. Always leave at least 6″(152 mm) between the valve and joints when soldering pipes that are connected to the valve. Failure to do this could cause damage to the valve.
Cabinet Softener Installation
Cold (Raw water)
To Outside Faucet Cold (Soft Water)
Cold (Filtered water)
In Out In
Out
- Check Valve
In
Hot (Soft Water)
:DWHU3LSH,QOHW
Out Water Heater Water Softener
:DWHU3LSH2XWOHW
Water Filter
*NOTE
Check local plumbing codes in regards to requirements for use of Check Valve
or
back flow prevention or vacuum breaker
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NOTICE – THERE ARE RAISED ARROWS ON THE BYPASS ASSEMBLY INDICATING DIRECTION OF WATER FLOW
&DELQHW
´’UDLQ/LQH
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2SWLRQDO3LSHV)L[HG 6WUXFWXUH
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Outlet
16
NOTE
Waste connections or drain outlet shall be designed and constructed to provide
for connection to the sanitary
waste system through an air-gap of 2 pipe diameters or 1 inch (22 mm)
whichever
is larger.
CAUTION!
Never insert drain line directly into a drain, sewer line, or trap. Always
allow an air gap between the drain line and the wastewater to prevent the
possibility of sewage being back-siphoned
into the conditioner.
STARTUP INSTRUCTIONS
1. Connect the Transformer to the Valve
Plug the 12-volt transformer into a 120 VAC 60 Hz outlet.
2. Screen Display
Familiarize with Button Configuration:
TIME 05:22 PM
6(77,1*6
83
The controller will show the following on the screen – Time, Date and Remaining Gallons or Days.
3. Add Water to Brine Tank
Open the brine tank /cabinet salt lid and add water as per the info below. Do
not add salt to the brine tank at this time.
BTR-100 -2.5 US Gallons
6(/(&7 ‘2:1
Key Pad Configuration:
SETTINGS – This function is to enter the basic set up information required at
the time of installation.
SELECT – This function is to accept the values if changed and advance to the
next page in the menu.
UP/DOWN – These buttons are used to increase or decrease the value of the
settings while in the programming mode.
4. Manually Regenerate the Valve
Manually index the valve with the control knob to BA.WA. or press SELECT and hold display will come up showing
delay flashing press Up or Down Arrows
to immediate and press SETTINGS to initiate a manual
regeneration. Once the valve is in the Backwash (BA.WA.) position please unplug.
SERVICE
BYPASS
MANUAL REGEN Delay Immediate
Sample Connection
Sample Connection
Regen Sequence – Once in Regeneration, the cycle can be skipped by pressing any button.
BACKWASH IIIIIIIIIIIIIIIIIIIIIIII 15 Minutes*
BRINE DRAW IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII 50 Minutes*
BACKWASH BRINE DRAW RINSE (SKIP) REFILL (SKIP)
*NOTE
Times indicated here are
example only.
17
STARTUP INSTRUCTIONS (CONTINUED)
4. Manually Regenerate the Valve (Continued)
4a. Open the inlet on the bypass valve slowly and allow water to enter the
unit. (The outlet of the bypass should remain closed to prevent any fines or
debris from entering the plumbing system. Allow all air to escape from the
unit before turning the water on fully then allow water to run until the drain
water appears to be clear of any fines or color.
4b. Plug in the valve. Allow the valve to continue its cycles until complete
and back in service. Allow the valve to stay in each position for 2 – 3
minutes to purge air from the system and the valve. Failure to properly purge
the system may result in unsatisfactory performance. This process can be
performed more than once if necessary to purge air and color or fines from the
system before finishing start up. Once the system is purged properly you can
open the outlet of the bypass valve. Because your plumbing system has been
disturbed it is advisable to remove screens from faucets and flush all lines
until clear. See Plumbing System Clean-Up on page 19.
4c. The Valve is already programmed from factory. Please set up date and time
of day and feedwater hardness and people as shown below: (See page 17 for Key
Pad Configuration)
Calculating Compensated Hardness for Water where Iron or Manganese is Present
From your water analysis.
Iron x 4 = grains of hardness and or Manganese x 8 = grains of hardness. These
numbers can be found on your water analysis report, and the equivalent grains
of hardness should be added to your total hardness number. The new sum of
these numbers is the hardness to be entered during programming below.
EG Iron = 0.5 ppm x 4 = 2.0 gpg Mang = 0.3 x 8 = 2.4 gpg (always round up) =
3.0 gpg
Hardness = 15 gpg + 2.0 (compensated iron) + 3.0 (compensated manganese) =20
gpg enter 20 as the hardness when programming below.
Iron ____ x 4 + Manganese x 8 ____ + Hardness = Total Hardness
NOTE** All units are factory programmed for the correct size and regeneration cycle, alteration should only be done by a factory trained technician or after consultation with one of our technical representatives if you have any questions please call: 1-877-288-9888
Press SETTINGS key to advance to TIME OF DAY. TIME OF DAY will flash.
Press the Up or Down keys
to adjust the TIME OF DAY . Press & hold the Up or Down key
time is displayed press SELECT to advance to the HARDNESS setting. HARDNESS will flash.
to quickly advance the hour & minutes. When desired
Press the Up or Down keys
to adjust the HARDNESS (Min 1/Max 199). When desired hardness is displayed press SELECT to advance to the PEOPLE
setting (Min 1/Max 9). PEOPLE will flash.
When desired number of people is displayed press SELECT to complete programming.
5. *Add Salt to the Brine Tank/Cabinet
Put 40 kgs of crystal water softener salt in the brine tank. The unit will
automatically fill the water to the correct level when it regenerates.
18
Start up and programming complete. Unit is now operational.
*NOTE
Resin Cleaner
An approved resin cleaner MUST be used on a regular basis if your water supply
contains iron. See page 22 – Res-Up®
Feeder Installation Instructions
DURING REGENERATION
Automatic Water Bypass
The regeneration cycle lasts approximately 1.5 hours to 3.0 hours depending on
the specific model, after which treated water service will be restored. During
regeneration, untreated water is automatically bypassed for use in the
household. Hot water should be used as little as possible during this time to
prevent hard water from filling the water heater.
IMPORTANT: This is why the automatic regeneration is set for sometime during
the night and manual regenerations should be performed when little or no water
will be used in the household.
Manual Water Bypass
In case of an emergency or when performing filter maintenance, you can isolate your water softener from the water supply using the bypass valve located at the back of the control. In normal operation the bypass is open with the ON/OFF knobs in line with the INLET and OUTLET pipes. To isolate the filter, simply rotate the knobs as indicated below in figure 1, until they stop. You can use your water related fixtures and appliances as the watersupply is bypassing the softener. However, the water you use will be hard. To resume treated service, open the bypass valve by rotating the knobs counterclockwise. Please make sure bypass knobs are completely open otherwise the unfiltered water will bypass your conditioner.
SERVICE
BYPASS
Fig. 1
Sample Connection
Sample Connection
BYPASS
New Sounds
You may notice new sounds as your water softener operates. The regeneration
cycle lasts approximately 1.5 hours to 3.0 hours depending on the specific
model. During this time, will be able to hear water running intermittently to
the drain, depending on proximity of the unit to sleeping area and time of
regeneration.
PLUMBING SYSTEM CLEAN-UP
The following procedures are guidelines only but have proven successful in most instances. Under no circumstances should any procedure outlined below be followed if contrary to the appliance manufacturer’s instructions. Should there by any questions concerning the advisability of performing a procedure, it is strongly recommended the manufacturer’s authorized service outlet be consulted prior to performing the procedure.
Water Heater
If the water heater has been exposed to both iron and hardness for a long period of time, replacement of the heater tank maybe the only practical solution to prevent continued staining originating from this source. After completing the installation of the conditioner, clean the water heater by following these instructions:
1. Shut off energy supply to water heater and close heater inlet water valve.
2. Drain hot water tank completely. Open inlet water valve allowing heater tank to be refilled with iron-free water. Continue flushing until water runs clear to drain.
3. If, after approximately 30 minutes flushing, water does NOT clear, terminate flushing operation. Refill hot water heater with water and pour approximately 1/2 gallon of
household bleach into top of heater tank. Allow bleach solution to stand in tank for 20 to 30 minutes. Flush tank
Dishwasher
Consult owners’handbook and follow manufacturer’s instructions.
NOTE
If water does not clear in approximately 10 minutes,
water heater may need
replacement.
Toilet Flush Tanks 19 Prior to commencing installation of the filter system,
pour 4 to 6 ounces of resin mineral cleaner Pro-Rust Out or or other suitable
cleaner such as CLR that contains a mild acid
into flush tanks and bowls and let stand. When installation is completed,
flush toilets several times with conditioned water. If stains or deposits
return check that lines are connected to treated water. Repeat procedure until
clear. again until water is clear at drain. Turn energy supply on.
MAINTENANCE INSTRUCTIONS AND SCHEDULE
Service Schedule
The seals and spacers along with the piston assembly should be
inspected/cleaned or replaced every year depending on the inlet water quality
and water usage on clean
municipal supplies every 2 – 3 years should be sufficient but the first check
should be done after 1 year. See inspection and replacement of Piston assembly
and seal and spacer kit, page 24.
The injectors should be cleaned/inspected or replaced every year depending on
the water quality and use. See Clean Injector Assembly, page 24. Maintenance
Kit (60010565) should be used for servicing control on an annual basis. The
maintenance kit consists of piston assembly, seals and spacers, injectors.
Maintenance of your new water conditioner requires very little time or effort
but it is essential. Regular maintenance will ensure many years of efficient
and trouble free operation.
FAILURE TO FOLLOW BASIC MAINTENANCE SCHEDULE WILL RESULT IN THE UNIT FAILING
TO OPERATE PROPERLY AND VOID YOUR WARRANTY.
Bridging
Humidity or the wrong type of salt may create a cavity between the water and
the salt. This action, known as “bridging”, prevents the brine solution from
being made, leading to your water supply being hard.
If you suspect salt bridging, carefully pound on the outside of the plastic
brine tank or pour some warm water over the salt to break up the bridge. This
should always be followed up by allowing the unit to use up any remaining salt
and then thoroughly cleaning out the brine tank. Allow four hours to produce a
brine solution, then manually regenerate the softener.
CAUTION!
Liquid brine will irritate eyes, skin and open wounds gently wash exposed area
with fresh water. Keep children away from your water conditioner.
Cleaning of your Brine / Salt tank
Salt tanks will build up sludge (undissolved salt) in the bottom of them that
will continue to increase as time goes by. Every 2 – 3 years the salt tank
should be cleaned out completely and re started using the original start up
instructions.
CAUTION!
Never subject your conditioner to freezing, vacuum or to
temperatures above 43°C (110°F).
20
MAINTENANCE INSTRUCTIONS AND SCHEDULE
Checking the Salt Level
Check the salt level monthly. Remove the lid from the cabinet or brine tank,
make sure salt level is always above the brine level.
Add Salt to the Brine Tank
Put 40 kgs of crystal water softener salt in the brine tank. The unit will
automatically fill the water to the correct level when it regenerates. Use
only clean salt labeled for water conditioner use, such as crystal, pellet,
nugget, button or solar. The use of rock salt is discouraged because it
contains insoluble silt and sand which build up in the brine tank and can
cause problems with the system’s operation. Add the salt directly to the tank,
filling no higher than the top of the brine well. NOTE :THE WATER LEVEL SHOULD
BE BELOW THE SALT LEVEL ALL THE TIME
Salt Water
CAUTION!
Incorrect start up, water above the salt level, (not enough salt in tank) will
both effect the units capacity and result in hardness slippage. Should either
of these situations happen or the unit fails to regenerate for any other
reason please first correct the problem. Then regenerate the unit manually 2
times in a row to restore the reserve capacity and bring the media bed back up
to
specification.
IMPORTANT WARRANTY AND MAINTENANCE INFORMATION
Please have the information below filled out and available when calling in for
parts or warranty:
Model number: Serial number: Valve Serial number: Date installed:
Additional notes:
21 ___
RES-UP® FEEDER INSTALLATION INSTRUCTIONS (OPTIONAL)
Res Up Feeders or Res Care Feeders attach to your brine tank and automatically
dispense the Resin cleaner into the brine solution where it cleans the resin
during the regeneration cycle.
The feeder hooks onto the tube inside your brine tank and you just pour some
chemical in. A res-up feeder or res-care Feeder is essential if your raw water
contains measurable amounts of iron.
Res-up Feeder Bottle (Chemical sold Separately) The 12 cc feeder (Part #
33010) is for softeners up to 64,000 grains (2 ft3 of resin).
The 30 cc feeder (Part # 33018) is for larger softeners over 64,000 grains.
55030007 1/2 oz rescare starter kit 55030008 1 oz rescare starter kit 80030022
Pro Rescare 64 oz Pro-Res Care Chemicals Item #45147 Pro-ResCare – Gallon Item
45148 Pro-ResCare – Quart
Installation of Res Up Feeder in Round Brine Tank (Optional)
Res-up feeder 5/8″ hole in brine well cap
1/4″ Holes
1. Install the grid and brine well inside the round tank. 2. Measure 2 inches from the top of the tank beside 3. Mark the location of the holder and drill. the oblong molding.
4. IInstall the holder and the Res Care Solution
22
Res Care kit
5. Take off the small hole cover on the Brine Well lid.
6. Take off the cover of the Res Care bottle . Insert the wick, making sure
it touches the bottom of the bottle. Insert the other end of the tube
completely into the hole in the brine well cap. Automatic feeding will start
in a few hours.
SERVICING 765 VALVE
Before Servicing
1. Turn off water supply to conditioner : a. If the conditioner installation
has a 3 valve bypass system first open the valve in the bypass line, then
close the valves at the conditioner inlet & outlet. b. If the conditioner has
an integral bypass valve, put it in the bypass position. c. If there is only a
shut-off valve near the conditioner inlet, close it.
2. Relieve water pressure in the conditioner by stepping the control into the
backwash position momentarily. Return the control to the In Service position.
3. Unplug Electrical Cord from outlet.
4. Disconnect drain line connection.
WARNING!
ELECTRICAL SHOCK HAZARD! UNPLUG THE UNIT
BEFORE REMOVING THE COVER OR ACCESSING ANY INTERNAL CONTROL PARTS
CAUTION!
Disassembly while under pressure can result in flooding. Always follow these
steps prior
to servicing the valve.
TIMER REPLACEMENT
Meter Cable
2 X Screws
1. Disconnect the meter cable from the meter. (If flow 2. Remove two screws from the back of the valve cover meter is attached)
Back Cover
Piston Screw Washer
2 X Screws from Powerhead
Powerhead Assembly
50.82481457314046%
3. Remove the piston screw and washer from the piston 4. Remove the two screws from the powerhead as shown
rod.
5. Life the powerhead from the valve body assembly
6. Replace the powerhead by reverse following the steps in this section
23Valve Body Assembly
CLEAN INJECTOR ASSEMBLY
1. Remove two screws of the injector cap.
2. Pull the Injector Cap off, Remove the injector assembly, oring and screen,
clean the injectors with Res Care solution, vinegar, or similar solution such
as CLR. Replace the injectors , snug only do not overtighten.
PISTON AND/OR BRINE VALVE ASSEMBLY REPLACEMENT
Remove 2 X Screws
Plate
Piston Assembly
Seal and Spacer
Brine Valve Assembly
1. Follow steps 1 to 6 of timer /Powerhead replacement.
2. Remove four screws from the plate on the valve body.
REPLACE MOTOR
3. Remove the plate from the valve body and pull the Piston Assembly from the
valve. The brine valve assembly can also be removed in this stage.
4. Remove the seal spacer assembly, grease it with silicone lubricant and put
back in.
5. Replace piston assembly followed by timer assembly. 6. Replace the piston
assembly and reverse
following steps in this section
- Motor Screws
241. Remove back cover by removing two screws 2. Remove motor screws as shown and pull the motor
REPLACING THE BYPASS AND METER CABLE
60095101
Bypass comes with Meter and Grey Meter Cable
Grey Meter Cable 60010267
Step 1
Unplug the power from the wall socket.
Step 3 Remove Cover.
Step 2*
Remove 2 screws and clips from bypass.
Disconnect the meter cable from the bypass.
*NOTE
Water to the household needs to be turned off and pressure relieved
before Step 2
Step 4
Disconnect the cables from the front PCB display.
Step 5
Remove strain relief with pliers.
PCB display
Step 6
Replace the old cable with the new Cable.
Step 7
If there are “TB-L” and “TB-H” meter type options in PCB programming, select “TB-H”. If the valve programming has no “TB-L” and “TB-H” options, change the meter ratio to the
Assemble the valve.
new value as per chart below*:
Plug the power supply
For 65 Series Valves press SELECT+UP+DOWN for 3 seconds to get to Factory Settings
back into the wall socket
For 465/565 Valves press SET/REGEN.+UP+DOWN for 3 seconds to get to Factory
25 and follow the programming
shown on right:
Settings. Press the SET to step through to PROGRAMING COMPLETE and past this until TIME OF DAY screen appears.
Valve
Region
Meter Ratio
EconoFlo U.S Gallon 0.498
REPLACE DRAIN LINE FLOW CONTROL
Clip Drain Line Elbow
REPLACING PCBS
Remove PCBs by removing the screws shown in the picture
Drain washer
1. Pull the drain line clip and remove the drain line elbow and washer
2. Clean/replace drain line washer
26
PARTS BREAKDOWN
Control Valve
Upper Cone (18280)
Bypass – 60095101
Distributor
Downflow Softener
Model Mineral Tank Size
HT765-75 HT765-100 HT765-150 HT765-200 HT765-250
9 x 35 10 x 35 10 x 47 12 x 52 14 x 65
Tank # (Natural Color)
Distrubutor#
Softener Downflow (Single Tank)
25010028
50010005
25010043
50010005
25010070
50010005
25010058
50010005
25030001 and 50040039
50010010
Valve # Media Bed #
95600
95601
10010032
95606
95609
95604
27
PARTS BREAKDOWN
B27 B26
B25 B24
B23 B23 B28
B2 A1 B1
28
B15 B14
B13 B12
B23
B22 B21
B20 B19
B18
B7 B6
B5 B4 B3
B11 B10
B9 B8
B17 B16
Power head parts list
No. Part #
Description Qty
B28 60010098 Bnt65 Back Cover 1
B27 60010658 Screw-M3×5 2
B26 60010050 Motor-12v/2rpm 1
B25 60010659 Motor Mounting Plate 1
B24 60010660
Motor Pin
1
B23 60010054 Screw-ST3.5×13 4 (Hexagon with Washer)
B22 60010055 Piston Stem Holder 1
B21 60010099 Screw-ST2.9×13 1 (Large Wafer)
B20 60010100 Washer-3×13 1
B19 60010575 Screw-ST4.2×12 1 (Large Wafer)
B18 60010661 Screw-ST4.2×12 1 (Large Wafer)
B17 60010662
Brine Gear
1
Part # 60010052 60010105 60010115
60010123
Description
Qty
Transformer
1
Transformer Ext. Cable
1
Meter Cable 165 / 465 / 565 / 1 EconoFlo
Power Cable
1
B16 60010663
Main Gear
1
B15 60010664 Bnt165 Drive Gear 1
B14 60010677
Idler Gear
1
B13 60010103
Spring Idler
1
B12 60010666 Spring Retainer 1
B11 60010667 Ball-1/4inch 2
B10 60010668 Spring Detent 2
B9 60010669 Bnt65 Housing 1
B8 60010295 Screw-ST2.9×10 2 (CSK )
B7 60010671 Magnet Holder 1
B6 60010672 Magnet-3×2.7 1
B5 60010673 Screw-ST2.9×10 5
B4 60010107 Bnt165 PCB Board 1
B3 60010345 Bnt165 Front Cover 1
B2 60010675
Bnt65 Knob
1
A1 60010574 Screw-ST3.5×13 1
B1 80080003 Bnt65 Knob Label 1
PARTS BREAKDOWN
A45 A44
A43 A42
A20 A19 A18 A17
A16
A31 A30 A29
A28 A27 A26 A25
A6 A22
A24
A23
A41 A40 A39
A38 A37
A36 A35 A34 A33 A32
For 165, 265, 465, 565, 665, 765 Piston Assembly #60010027 For 65 CC Valve
Piston Assembly #60102-00
Piston Assembly Seals and Spacer Kit
Brine Valve
A10 A11 A13
A8 A9
A7
A6 A5 A4
A12
A3
A14 A15
A2
A1
Item #s For All Injector Assemblies and Brine Line and Drain Line Washers
Injector Assemblies
A10 and A11
60010032 60010033 60010034 60010035 60010126 60010127
A21
Part #
Part Description
60010110 BLFC BUTTON #2 0.3GPM A32
60010082* BLFC BUTTON #2 0.7GPM A32
Injector
60010128 BLFC BUTTON 0.2GPM
Assemblies
60010601 INJECTOR SET #0000 BLACK THROAT 60010602 NOZZLE #0000 BLACK THROAT
60010603 INJECTOR SET #000 GREY THROAT 60010604 NOZZLE #000 GREY THROAT
60010605 INJECTOR SET #00 VIOLET THROAT 60010606 NOZZLE #00 VIOLET THROAT
60010607 INJECTOR SET #0 RED THROAT 60010608 NOZZLE #0 RED THROAT
60010609 INJECTOR SET #1 WHITE THROAT 60010610 NOZZLE #1 WHITE THROAT
60010611 INJECTOR SET #2 BLUE THROAT 60010612 NOZZLE #2 BLUE THROAT
A10 and A11
A7
60010686 60010031
Part #
Part Description
60010613 INJECTOR SET #3 YELLOW THROAT 60010614 NOZZLE #3 YELLOW THROAT
60010685 INJECTOR SET #4 GREEN THROAT 60010686 NOZZLE #4 GREEN THROAT
60010131
DLFC #1 1.5GPM
60010132
DLFC #2 2.0GPM
60010133
DLFC #3 2.4GPM
60010135
DLFC #5 3.5GPM
60010041
DLFC #6 4GPM
60010169
DLFC #7 5GPM
60010136
DLFC #A 5.0GPM
60010137
DLFC #B 7.0GPM
60010138
DLFC #C 11.0GPM
- Default
60032
60125
60010027
Valve Body Parts List
No. Part # Part Description Qty
A45 60010076
SCREW M5×16 2
A44 60010075
SCREW M5×12 3
A43 60010645 END PLUG RETAINER 1
A42 60010508
END PLUG
1
A41
13001
65 PISTON ROD 1
A40 60010646 PISTON RETAINER 1
A39 60010647
PIN
1
A38 60010648
PISTON
1
A37
14241
SPACER
8
A36 13242-02
SEAL
5
A35 13755-1 BNT 65 VALVE BODY 1
A34 60010095
AIR DISPENSER 1
A33
12638
O-RING(11×2) 1
A32 60010094 O-RING(7.8×1.9) 2
A31 60010649
RETAINER RING 1
A30 60010650 INJECTOR WASHER 1
A29 60010651 INJECTOR SPRING 1
A28 60010652
INJECTOR CAP 1
A27 60010185 O-RING(12.5×1.8) 1
A26 60095735
QUAD RING
1
A25 60010653 INJECTOR SPACER 1
A24 60010654
INJECTOR STEM 1
A23 60010655 INJECTOR RUBBER SEAT 1
A22 60010081 BLFC BUTTON RETAINER 1
A21 60010110
BLFC(0.3GPM) 1
A20 60010083 O-RING(14×1.8) 1
A19
13244
COPPER FITTING 1
A18 60010087
BLFC FERRULE 1
A17 60010088 BLFC FITTING NUT 1
A16 60010656 QC BRINE ELBOW 1
A15 60010089 SCREWS M5×30 2
A14 60010090
INJECTOR PLUG 1
A13 60010091 O-RING(23.9×1.8) 1
A12
10227
INJECTOR SCREEN
A9 60010069
SECURE CLIP-S 1
A8 60010093
INJECTOR BODY 1
A7 60010657
DLFC 3.0GPM 1
A6 60010044
O-RING(12×2) 1
A5 60010229 QC DRAIN LINE ELBOW 1
A4 60010077 O-RING(78.74×5.33) 1
A3 60010080 O-RING(25×3.55) 1
A2 60010599
VALVE BOTTOM 1 CONNECTOR
A1 60010574 SCREWS ST3.5×13 2
29
PARTS BREAKDOWN
30
Bypass Parts List
No. Part # Part #
(Water Group) (Canature)
Description
Qty
1 60010025 21709003N Secure Clip Inlet and Oulet 2
2 60010023 21319036N Elbow 3/4″NPT Inlet and Oulet 2
3 60010019 21319011N Straight 1″NPT Inlet and Oulet 2
4 60010026 26010143 O-ring on Inlet and Outlet 2
5
92846 05056155N
Plug Clip
2
6 60095090 21709004B
Shaft Clip
2
7 60010209 05056146
Bypass Plug
2
8 60010044 05056134
O-ring on Plug
2
9 60010006 70020007
Bypass Tool
1
60095101
10
05056212
063 Bypass Body
1
11 60010701 13000327
Screw on SS Clip
2
12 60010046 05056044B
SS Clip
2
13 60010561 26010046 Big O-ring on Connector(Outlet) 1
14 60010101 05010083N Valve-Bypass Connector(Outlet) 1
15 60010079 05056025M Valve-Bypass Connector(Inlet) 1
16 60010562 05056129 Small O-ring on Connector(Outlet) 3
PARTS BREAKDOWN 7
6 5
4 3 2
1
Cabinet Parts List
No. Part #
Description
Qty
14
13
12 60010361
11 25020019 25020020
10 50010020
9
18280
8 60095097-1
7
6 55010031
5 85010132
4 55020002
3 60010362
2 55010023
1 55010010
Trim Strip
1
Softener Cabinet(Grey)
1
Pressure Tank Clamp
1
TANK ASSY 935 NAT
1
TANK ASSY 1035 NAT
1
Distribution Assy-1035
1
Top Cone
1
Bypass Valve Assy
1
765 Control Valve(Grey)
1
Softener Low Cover
1
Softener Salt Lid
1
Brine Well Cap
1
Brine Well Clamp
1
0435 Brine Valve
1
0435 Brine Well
1
8 9
10 11 12
13 14
31
TROUBLE SHOOTING
Issue
Possible Cause
A. Unit fails to initiate a regeneration 1. No power supply.
cycle.
2. Defective circuit board.
3. Power failure.
4. Defective meter.
B. Water is hard.
1. By-pass valve open. 2. Out of salt or salt level below water level.
3. Plugged injector / screen.
4. Flow of water blocked to brine tank.
5. Hard water in hot water tank.
6. Leak between valve and central tube.
C. Salt use is high. D. Low water pressure.
7. Internal valve leak. 8. Reserve capacity setting too low. 9. Not enough capacity. 1. Refill time is too high. 2. Defective flow control. 1. Iron or scale build up in line feeding unit. 2. Iron build up inside valve or tank.
E. Resin in drain line. F. Too much water in brine tank.
G. Unit fails to draw brine.
3. Inlet of control plugged due to foreign material. 4. Deteriorated resin. (Maybe caused from high chlorine or chloramines.) 1. Air in water system. 2. Incorrect drain line flow control (DLFC) button. 1. Plugged injector or screen. 2. Valve not regenerating. 3. Foreign material in brine valve. 4. Unit not drawing brine. 1. Drain line flow control is plugged. 2. Injector or screen is plugged. 3. Inlet pressure too low. 4. Internal valve leak. 5. Safety valve closed.
6. Vacuum leak in brine line.
H. Valve continuously cycles.
I. Flow to drain continuously.
32J. Valve makes beeping sound.
7. Drain line has kink in it or is blocked. 1. Defective position sensor PCB.
1. Valve settings incorrect. 2. Foreign material in control valve. 3.
Internal leak. 4. Piston is stuck in position. Motor may have failed or gears
have jammed or disengaged. 1. The piston has not advanced to the next cycle
position properly.
Possible Solution
Check electrical service, fuse, etc. Replace faulty parts. Reset time of day.
Replace turbine meter. Close by-pass valve. Add salt to tank. Clean parts.
Check brine tank refill rate. Repeat flushing of hot water tank required.
Check if central tube is cracked or o-ring is damaged. Replace faulty parts.
Replace valve seals, spacer, and piston assembly. Increase reserve capacity.
Increase salt dosage. Check refill time setting. Replace. Clean pipes. Clean
control and add resin cleaner to clean bed. Increase regeneration frequency.
Remove piston and clean control valve.
Re-bed unit. Consider adding carbon pre-treatment.
Check well system for proper air eliminator control. Check for proper flow
rate. Clean parts. Replace circuit board, motor, or control. Clean parts.
Check for vacuum leak in brine line connections. Clean parts. Clean parts.
Increase pressure to 25 PSI. Replace seals, spacers, and piston assembly.
Check for leak in brine line connections. Replace safety float assembly. Check
for leak in brine line connections. Tighten all connections. Check drain line.
Replace faulty parts.
Check valve settings. Clean control. Replace seals, spacers, and piston
assembly. Check for power to motor. Check for loose wire. Check for jammed
gears or gears disengaged. Replace faulty parts. Check for power to motor.
Check for loose wire. Check for jammed gears or gears disengaged.
MASTER PROGRAMMING
Familiarize with Button Configuration:
Key Pad Configuration:
SETTINGS – This function is to enter the basic set up information required at
the time of installation.
SELECT – This function is to accept the values if changed and advance to the
next page in the menu.
UP/DOWN – These buttons are used to increase or decrease the value of the
settings while in the programming mode.
6(77,1*6
83
6(/(&7 ‘2:1
PROGRAMMING LEVELS
There are 3 levels to the valve program. Master options and Factory options
are typically adjusted at the factory. These options link the PCB function
with the type of control valve and should not be tampered with. Advanced
options are used to configure the unit when the valve is assembled to the tank
so that it can function as the proper size and intended system operation.
Settings are the final options chosen when the unit is installed to a specific
location.
PROGRAM LEVEL
MASTER (III)
FACTORY (II) USER SETTINGS(I)
USER ACCESS
These settings are programmed by the factory. The settings are important for
the operation of the valve that should only be changed by a qualified person.
These settings are programmed by the factory and should be adjusted when the
valve is assembled into a unit or system. It contains important settings so
the valve will operate properly for the type of system it is intended for. The
settings should only be changed by qualified person.
These settings are programmed when the unit is installed. The settings should
only be adjusted by a qualified person.
MAIN DISPLAY OPTIONS
The main display page according to the regeneration mode setting. The display
will alternate between the time of day, remaining gallons, or remaining days.
CALENDAR CLOCK
TIME 10:15 AM
REMAIN DAYS 03
METER IMMEDIATE
TIME 10:15 AM
REMAIN GAL 1075
METER DELAYED
METER OVERRIDE
TIME 10:15 AM
TIME 10:15 AM
REMAIN GAL 1075
REMAIN DAYS 03
33 REMAIN
GAL 1075
MASTER PROGRAMMING
FACTORY OPTIONS (LEVEL II)
Press UP and DOWN key
Hold until you hear a beep (3 seconds).
Press UP or DOWN key
to change value.
Press SELECT key
accept change and advance to next page.
SOFTENER MODE
CALENDAR CLOCK
REG. TIME 02:00 AM
BACKWASH 10 MIN
BRINE 60 MIN
RINSE 10 MIN
REFILL 11.1 MIN
METER IMMEDIATE
CAPACITY 27500
RESERVE 075
BACKWASH 10 MIN
BRINE 60 MIN
RINSE 10 MIN
REFILL 11.1 MIN
FILTER MODE
34
REG. TIME 12:00 AM
BACKWASH 10 MIN
RINSE 10 MIN
METER DELAYED
REG. TIME 02:00 AM
CAPACITY 27500
RESERVE 075
BACKWASH 10 MIN
BRINE 60 MIN
RINSE 10 MIN
REFILL 11.1 MIN
METER OVERRIDE
REG. TIME 02:00 AM
CAPACITY 27500
RESERVE 075
BACKWASH 10 MIN
BRINE 60 MIN
RINSE 10 MIN
REFILL 11.1 MIN
CAUTION: The values in this page are for illustration purpose and can be changed by the factory without notice. Please contact Customer Service to confirm proper settings.
MASTER PROGRAMMING
USER SETTINGS (LEVEL I)
Press SETTINGS key
Press UP or DOWN key
to change value.
Press SELECT to accept change and advance to next page.
SOFTENER MODE
CALENDAR CLOCK
TIME 10:15 AM
METER IMMEDIATE
TIME 10:15 AM
METER DELAYED
PEOPLE 04
METER OVERIDE
PEOPLE 04
REG. DYS 03
HARDNESS 025 GPG
HARDNESS 025 GPG
HARDNESS 025 GPG
PEOPLE 04
PEOPLE 04
PEOPLE 04
FILTER MODE
TIME 10:15 AM
REG. DYS 03
CAUTION: The values in this page are for illustration purpose and can be changed by the factory without notice. Please contact Customer Service to confirm proper settings.
REG. DYS 03
PRESS SELECT’ &UP’ & `DOWN’ FOR 8 SECONDS.
PRESS SELECT TO HIGHLIGHT.
PRESS UP OR DOWN TO CHANGE.
PRESS SELECT TO ACCEPT
PRESS “UP” & “DOWN” FOR 8 SECONDS.
PRESS UP OR DOWN TO CHANGE.
PRESS SELECT TO ACCEPT
PRESS SETTINGS. PRESS UP OR DOWN TO
CHANGE. PRESS SELECT TO
ACCEPT
VALVE SETTINGS
665 ECONO FLO Programming
MODELS
EFC20/EFT20 EFC30/EFT30
SOFTENER VALVE SOFTENER VALVE SOFTENER VALVE
METER
TB-H
TB-H
METER RATIO A METER RATIO K
SERVICE BACKWASH
BRINE RINSE REFILL SALT SET METER DELAYED REGEN TIME CAPACITY RESERVE BACKWASH
BRINE RINSE REFILL TIME Water Hardness
1.90 0.443 2.0s 2.0s 2.0s 0.0s 2.0s 10 METER DELAYED 2:00 AM 16,500 075 10 MIN 60 MIN 10 MIN 02.2 MIN DEFAULT 25
1.90 0.443 2.0s 2.0s 2.0s 0.0s 2.0s 12 LBS METER DELAYED 3:00 AM 22000 075 10 MIN 60 MIN 10 MIN 02.9 MIN DEFAULT 25
EFT40
SOFTENER VALVE
TB-H
1.90 0.443 2.0s 2.0s 2.0s 0.0s 2.0s 12 LBS METER DELAYED 4:00 AM 27,500 075 10
MIN 60 MIN 10 MIN 04.4 MIN DEFAULT 25
PEOPLE
DEFAULT
DEFAULT
DEFAULT
Injector
1
1
1
Injector Color
White
White
White
BLFC Washer
0.7
0.7
0.7
DLFC Washer
1.5
2.4
2.4
DLFC Code
1
3
3
BT Grid EXTs
0
0
0
Upper Cone
YES
YES
YES
EFT60 SOFTENER VALVE
TB-H 1.90 0.443 2.0s 2.0s 2.0s 0.0s 2.0s 12 LBS METER DELAYED 5:00 AM 44,000
075 10 MIN 60 MIN 10 MIN 05.8 MIN DEFAULT 25
DEFAULT
2 Blue 0.7 3.5 #5 0 YES
11/9/2018
EFT90 SOFTENER VALVE
TB-H 1.90 0.443 2.0s 2.0s 2.0s 0.0s 2.0s 12 LBS METER DELAYED 7:00 AM 66,000
075 10 MIN 60 MIN 10 MIN 08.7 MIN DEFAULT 25
DEFAULT
3 Yellow
0.7 5 #A 0 YES
35
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54578 10/07/20