AIRGUARD V1 Blockage Prevention System Instruction Manual

: May 15, 2024
: AirGuard

Table of Contents

AIRGUARD V1 Blockage Prevention System
Specifications
Step 1: Remove Components from the V1 System
Step 2: Disconnect V1 Braided Hose
Step 3: Remove V1 Manifold Assembly
Step 4: Mount V2 Manifold Assembly
Step 5: Install V2 Braided Hose
Step 6: Final Assembly
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AIRGUARD V1 Blockage Prevention System

Specifications

Product Name: Blockage Prevention System V2
Release Date: 2023-03-01
V2 Conversion Instructions
Manufacturer: Aiguard

Title	V1 to V2 Conversion Instructions	RELEASE DATE	2023-03-01
STEP	1. Unlatch and remove screen (Item 1) from BP System Bracket (Item 2).

Unbolt Oil Cooler/Radiator Assembly (Item 3) from BP System Bracket (Item 2). Keep the 10mm x 25mm Bolts (Item 4) and Lock Nuts (Item 5) for use in Step 6| REV #| 1.0
PART KIT #| Varies

$AIRGUARD-V1-Blockage-Prevention-System-FIG- $1$$

PARTS LIST

Item| Part #| Description
1| 7568| Screen
2| 7546| BP System Bracket
3| 7651| V1 Oil Cooler / Radiator Assembly
PARTS LIST

Item| Part #| Description
4| 7515| Hex Bolt, 10mm x 25mm
5| 7516| Lock Nut, 10mm
Title| V1 to V2 Conversion Instructions| RELEASE DATE| 2023-03-01
---|---|---|---
STEP| 2. Remove the V1 Braided Hose (Item 1) from the V1 Manifold Assembly (Item 2) and elbow fitting (Item 3). Be sure to protect radiator fins from being damaged during installation as they are fragile.| REV #| 1.0
PART KIT #| Varies

PARTS LIST

Item| Part #| Description
1| 7607| V1 Braided Hose
2| —| V1 Manifold Assembly
PARTS LIST

Item| Part #| Description
3| —| Elbow Fitting
Title| V1 to V2 Conversion Instructions| RELEASE DATE| 2023-03-01
---|---|---|---
STEP| 3. Remove the V1 Manifold Assembly (Item 1) and 3/4” Union Fitting (Item 2) from the radiator core (Item 3). Save the Union Fitting for Step 4| REV #| 1.0
PART KIT #| Varies

$AIRGUARD-V1-Blockage-Prevention-System-FIG- $3$$

PARTS LIST

Item| Part #| Description
1| —| V1 Manifold Assembly
2| 7507| Union Fitting
PARTS LIST

Item| Part #| Description
3| —| Radiator Core
Title| V1 to V2 Conversion Instructions| RELEASE DATE| 2023-03-01
---|---|---|---
STEP| 4. Mount the V2 Manifold Assembly (Item 1) and Union Fitting (Item 2) to the radia- tor core (Item 3). IMPORTANT: Do not adjust the valves on the V2 Manifold as they are preset at our factory.| REV #| 1.0
PART KIT #| Varies

$AIRGUARD-V1-Blockage-Prevention-System-FIG- $4$$

PARTS LIST

Item| Part #| Description
1| —| V2 Manifold Assembly
2| 7507| Union Fitting
PARTS LIST

Item| Part #| Description
3| —| Radiator Core
Title| V1 to V2 Conversion Instructions| RELEASE DATE| 2023-03-01
---|---|---|---
STEP| 5. Mount the V2 Braided Hose (Item 1) to the V2 Manifold Assembly (Item 2) and elbow fitting (Item 3).| REV #| 1.0
PART KIT #| Varies

$AIRGUARD-V1-Blockage-Prevention-System-FIG- $5$$

PARTS LIST

Item| Part #| Description
1| 7275| V2 Braided Hose
2| —| V2 Manifold Assembly
PARTS LIST

Item| Part #| Description
3| —| Elbow Fitting
Title| V1 to V2 Conversion Instructions| RELEASE DATE| 2023-03-01
---|---|---|---
STEP| 6. Bolt the Oil Cooler/Radiator Assembly (Item 1) back onto the BP System Bracket (Item 2) using the 10mm x 25mm Bolts and 10mm Lock Nuts from Step 1. Replace the Screen (Item 3) onto the BP System Bracket. Refer to the Full V2 Blockage Preven- tion System Instructions Manual for complete hydraulic installation instructions.| REV #| 1.0
PART KIT #| Varies

$AIRGUARD-V1-Blockage-Prevention-System-FIG- $6$$

PARTS LIST

Item| Part #| Description
1| 7996| Oil Cooler/Radiator Assembly
2| 7546| BP System Bracket
PARTS LIST

Item| Part #| Description
3| 7568| Screen

Step 1: Remove Components from the V1 System

Unlatch and remove the screen from the BP System Bracket. Unbolt the Oil Cooler/Radiator Assembly from the BP System Bracket and keep the 10mm bolts and lock nuts for later use.

Step 2: Disconnect V1 Braided Hose

Remove the V1 Braided Hose from the V1 Manifold Assembly and elbow fitting, ensuring to protect the radiator fins from damage during the installation.

Step 3: Remove V1 Manifold Assembly

Remove the V1 Manifold Assembly and Union Fitting from the radiator core, saving the Union Fitting for the next step.

Step 4: Mount V2 Manifold Assembly

Mount the V2 Manifold Assembly and Union Fitting to the radiator core. Do not adjust the valves on the V2 Manifold as they are preset at the factory.

Step 5: Install V2 Braided Hose

Mount the V2 Braided Hose to the V2 Manifold Assembly and elbow fitting.

Step 6: Final Assembly

Bolt the Oil Cooler/Radiator Assembly back onto the BP System Bracket using the bolts and nuts from Step 1. Replace the Screen with the BP System Bracket. For complete hydraulic installation instructions, refer to the Full V2 Blockage Prevention System Instructions Manual.