AIRGUARD Varies 9530 Blockage Prevention System Instruction Manual

June 10, 2024
AirGuard

PART KIT INSTALL INSTRUCTIONS
Part Kit #VARIES – Rev 1.0 – AIRGUARD – Blockage Prevention System
John Deere Aircarts

Release Date: 2023-03-01AIRGUARD Varies 9530 Blockage Prevention
System

Varies 9530 Blockage Prevention System

Title| Airguard Blockage Prevention System Upgrade Instructions| RELEASE DATE| 2023-03-01
---|---|---|---
STEP| 1. Remove existing fan screen (Item 1) from the fan housing (Item 2).| REV #| 1.0
PART KIT #| Varies

AIRGUARD Varies 9530 Blockage Prevention System - fig

PARTS LIST


Item| Part #| Description
1| —| AA62864 Fan Screen /or/ AA50418 Fan Screen /or/ AA88073 Fan Screen

PARTS LIST


Item| Part #|

Description

2| —| AA62864 Fan Housing /or/ AA50418 Fan Housing / or/ AA88073 Fan Housing
Title| Airguard Blockage Prevention System Upgrade Instructions| RELEASE DATE| 2023-03-01
---|---|---|---
STEP| 2. Install supplied mounting bracket (Item 1) to fan housing (Item 2) using existing bolts and nuts (Item 3). Angle mount bracket in a position that ensures the supplied hydraulic hoses reach the fan motor. Additional holes in bracket face (Item 4) are for easy access with an impact driver. Bracket may look different than shown below.| REV #| 1.0
PART KIT #| Varies

Use Kit # 9530 for the following Models:

  • 1900 with AA62864 Cast Aluminum Fans
  • 1910 with AA62864 Cast Aluminum Fans

AIRGUARD Varies 9530 Blockage Prevention System - fig2

Use Kit # 9520 for the following Models:

  • 1900 with AA50418 Painted Green Fans
  • 1910 with AA50418 Painted Green Fans

Use Kit # 9570 for the following Models:

  • 1910 with Air Power 2 Fans
  • C650
  • C850

PARTS LIST

| PARTS LIST
---|---
Item| Part #| Description| Item| Part #|

Description

1| 7555 /or/ 7554 /or/ 7639| 9530 Bracket /or/ 9520 Bracket /or/ 9570 Bracket| 3| —| M8 x 16 Screw /or/ M10 Nut /or/ M12 x 20 Screw
2| —| Fan Housing|
Title| Airguard Blockage Prevention System Upgrade Instructions| RELEASE DATE| 2023-03-01
---|---|---|---
STEP| 3. For Aircarts with Heavy Duty Hitches, use kit 7980 to move the right hitch support bracket (Item 3). Remove existing bolts and nuts (Item 1 & 2) from hitch cross mem- ber (Item 3). Attach the bracket with the larger holes (Item 4) to the top frame mount point using the existing hardware (Item 1). Attach the bracket with the smaller holes (Item 5) to the bottom hitch mount point using the existing hardware (Item 2). Reat- tach the hitch support bracket (Item 3) using the supplied hardware (Item 6 & 7).| REV #| 1.0
PART KIT #| Varies

AIRGUARD Varies 9530 Blockage Prevention System - fig3

PARTS LIST

Item| Part #| Description
1| —| M20 x 40 Cap Screw
2| —| M16 x 50 Cap Screw
3| —| Hitch Support Bracket
4| 7978| John Deere HD Hitch Plate Top
PARTS LIST

Item| Part #| Description
5| 7979| John Deere HD Hitch Plate Bottom
6| 7982 / 7984| 20mm x 50mm Hex Bolt and 20mm Lock Nut
7| 7981 / 7983| 14mm x 40mm Hex Bolt and 14mm Lock Nut

AIRGUARD Varies 9530 Blockage Prevention System - fig
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PARTS LIST

Item| Part #| Description
1| 7996| Oil Cooler and Manifold Assembly
2| 7546| Main BP System Bracket
3| 7515| Hex Bolt, 10mm x 25mm Grade 8.8
PARTS LIST

Item| Part #| Description
4| 7516| Lock Nut, 10mm Grade 8.8
5| 7683| BP System Bracket Plug
Title| Airguard Blockage Prevention System Upgrade Instructions| RELEASE DATE| 2023-03-01
---|---|---|---
STEP| 5. Remove the packaging materials prior to the assembly of these brackets. Mount BP System Main Bracket with Oil Cooler (Item 1) or Main Bracket with Plugs (Item 2) to Fan bracket (Item 3) using supplied pivot pins (Item 4). Secure in place with 3.5mm cotter pins (Item 5).| REV #| 1.0
PART KIT #| Varies

AIRGUARD Varies 9530 Blockage Prevention System - fig
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PARTS LIST

Item| Part #| Description
1| —| BP System Main Bracket with Oil Cooler
2| —| BP System Main Bracket with Plugs for Snorkel Only Install
3| —| Fan Bracket
PARTS LIST

Item| Part #| Description
4| 7502| Pivot Pin For BP Systems
5| 7513| 3.5mm Cotter Pin
Title| Airguard Blockage Prevention System Upgrade Instructions| RELEASE DATE| 2023-03-01
---|---|---|---
STEP| 6. Attach Mesh Screen (Item 1) or Snorkel Housing (Item 2) to front of BPS using latches (Item 3).| REV #| 1.0
PART KIT #| Varies

AIRGUARD Varies 9530 Blockage Prevention System - fig
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PARTS LIST


Item| Part #| Description
1| 7568| Mesh Screen
2| 7977| Snorkel Housing

PARTS LIST


Item| Part #| Description
3| —| Overcenter Latch
Title| Airguard Blockage Prevention System Upgrade Instructions| RELEASE DATE| 2023-03-01
---|---|---|---
STEP| 7. Identify the model of aircart that the Airguard Blockage Prevention System is being installed on. For models with external check valves, the connections must be made on the tractor side of the hydraulic circuit as shown below.| REV #| 1.0
PART KIT #| Varies

AIRGUARD Varies 9530 Blockage Prevention System - fig
7

Title| Airguard Blockage Prevention System Upgrade Instructions| RELEASE DATE| 2023-03-01
---|---|---|---
STEP| 8. Remove factory hoses (Item 1) from side of fan motor (Item 2). Remove the hos- es (Item 1) on the tractor side of the external check valve, as shown below. Identify which hose is the pressure side of the circuit. On newer models there is a shut off

valve on the pressure side of the circuit. The external check valve will have a direction- al arrow that always points to the pressure side. If you do not have an external check

valve you will attach directly to the fan motor.

| REV #| 1.0
PART KIT #| Varies

AIRGUARD Varies 9530 Blockage Prevention System - fig
8

PARTS LIST

Item| Part #| Description
1| —| Existing Hose from Tractor to Fan Motor
2| —| Hydraulic Motor
PARTS LIST

Item| Part #| Description
3| —| External Check Valve
Title| Airguard Blockage Prevention System Upgrade Instructions| RELEASE DATE| 2023-03-01
---|---|---|---
STEP| 9. Hoses may be routed to suit your specific aircart installation. Install supplied 3/4” hydraulic hose (Item 1) to the “TRACTOR PRESSURE” port of the radiator block (Item 2), using adapter (Item 3) to make the connection. Use model specific connec- tion as per instuctions below to attach the other end of the hose to the factory pres- sure line (Item 4) that was removed from the fan motor.| REV #| 1.0
PART KIT #| Varies

AIRGUARD Varies 9530 Blockage Prevention System - fig
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PARTS LIST

Item| Part #| Description
1| 9016| BPS 3/4” Hydraulic Hose – 60”
2| —| “TRACTOR PRESSURE” Port – BP System Manifold
3| 7506| Fiting – Elbow – 3/4” JIC Male – 3/4” ORB Male
4| —| Tractor Supply (Pressure) Hydraulic Hose
Item| Part #| Description
---|---|---
5| 7242| Fitting – Straight – 5/8” JIC M – 3/4” JIC M
6| 7538| Fitting – Straight – 3/4” JIC M – 3/4” JIC M
7| 7209| Fitting – Straight – 3/4” JIC M – 3/4” ORFS M
Title| Airguard Blockage Prevention System Upgrade Instructions| RELEASE DATE| 2023-03-01
---|---|---|---
STEP| 10. Install supplied 3/4” hydraulic hose (Item 1) to the “TRACTOR RETURN” port of the radiator block (Item 2) using adapter (Item 3). Use model specific connection as per instuctions below to attach the other end of the hose to the factory pressure line (Item 4) that was removed from the fan motor.| REV #| 1.0
PART KIT #| Varies

AIRGUARD Varies 9530 Blockage Prevention System - fig
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PARTS LIST

Item| Part #| Description
1| 9016| BPS 3/4” Hydraulic Hose – 60”
2| —| “TRACTOR RETURN” Port – BP System Manifold
3| 7506| Fiting – Elbow – 3/4” JIC Male – 3/4” ORB Male
4| —| Tractor Return Hydraulic Hose
Item| Part #| Description
---|---|---
5| 7242| Fitting – Straight – 5/8” JIC M – 3/4” JIC M
6| 7538| Fitting – Straight – 3/4” JIC M – 3/4” JIC M
7| 7209| Fitting – Straight – 3/4” JIC M – 3/4” ORFS M
Title| Airguard Blockage Prevention System Upgrade Instructions| RELEASE DATE| 2023-03-01
---|---|---|---
STEP| 11. Install supplied 3/4” hydraulic hose (Item 1) to the “FAN PRESSURE” port of the radiator block (Item 2) using adapter (Item 3). Use model specific connection as per instuctions below to attach the other end of the hose to the factory fan pressure line/ port (Item 4) coming from the fan motor.| REV #| 1.0
PART KIT #| Varies

AIRGUARD Varies 9530 Blockage Prevention System - fig
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PARTS LIST

Item| Part #| Description
1| 9016| BPS 3/4” Hydraulic Hose – 60”
2| —| “FAN PRESSURE” Port – BP System Manifold
3| 7506| Fiting – Elbow – 3/4” JIC Male – 3/4” ORB Male
4| —| Fan Supply (Pressure) Hydraulic Hose
|
---|---
|
PARTS LIST

Item| Part #| Description
5| 7539| Fitting – Elbow – 3/4” JIC M – 3/4” JIC F
6| 7226| Fitting – Straight – 3/4” JIC M – 5/8” JIC F
7| 7588| Fitting – Straight – 3/4” JIC M – 3/4” ORFS F
Title| Airguard Blockage Prevention System Upgrade Instructions| RELEASE DATE| 2023-03-01
---|---|---|---
STEP| 12. Install supplied 3/4” hydraulic hose (Item 1) to the “FAN RETURN” port of the radiator block (Item 2) using adapters (Item 3 & 5). Use model specific connection as per instuctions below to attach the other end of the hose to the factory fan return line/ port (Item 4) coming from the fan motor.| REV #| 1.0
PART KIT #| Varies

AIRGUARD Varies 9530 Blockage Prevention System -
fig11

PARTS LIST

Item| Part #| Description
1| 9016| BPS 3/4” Hydraulic Hose – 60”
2| —| “FAN RETURN” Port – BP System Manifold
3| 7543| Fitting – Straight – 3/4” JIC Male – 3/4” ORB Male
4| —| Fan Return Hydraulic Hose
|
---|---
|
PARTS LIST

Item| Part #| Description
5| 7539| Fitting – Elbow – 3/4” JIC M – 3/4” JIC F
6| 7226| Fitting – Straight – 3/4” JIC M – 5/8” JIC F
7| 7588| Fitting – Straight – 3/4” JIC M – 3/4” ORFS F
Title| Airguard Blockage Prevention System Upgrade Instructions| RELEASE DATE| 2023-03-01
---|---|---|---
STEP| 13. Install supplied 1/2” hydraulic hose (Item 1) to the “CASE DRAIN” port of the radiator block (Item 2) using adapters (Item 3 & 4). and to the fan motor case drain line (Item 5). Use model specific connection as per instuctions below to attach the other end of the hose to the factory fan case drain line/port (Item 5) coming from the fan motor.| REV #| 1.0
PART KIT #| Varies

AIRGUARD Varies 9530 Blockage Prevention System - fig
13

PARTS LIST

Item| Part #| Description
1| 7267| BPS 1/2” Hydraulic Hose – 60”
2| —| “FAN CASE DRAIN” Port – BP System Manifold
3| 7264| Fitting – Straight – 1/2” JIC Male – 3/8” ORB Male
4| 7686| Fiting – Elbow – 1/2” JIC M – 1/2” JIC F
PARTS LIST

Item| Part #| Description
5| —| Fan Case Drain Hydraulic Hose
6| 7263| Fitting – Tee – 1/2” JIC M – M – F
7| 7265| Fitting – Straight – 1/2” JIC M – 1/2” ORFS F
8| 7266| Fitting – Tee – 1/2” ORFS M – M – F
Title| Airguard Blockage Prevention System Upgrade Instructions| RELEASE DATE| 2023-03-01
---|---|---|---
STEP| 14. Complete the hydraulic installation by ensuring that all connections made in Step 8 to 12 are tightened. Position/Routing of hydraulic hoses may vary to suit each spe- cific machine installation. Zip tie hoses to reduce wear and ensure tidy installation.| REV #| 1.0
PART KIT #| Varies

AIRGUARD Varies 9530 Blockage Prevention System - fig
14

Title| Airguard Blockage Prevention System Upgrade Instructions| RELEASE DATE| 2023-03-01
---|---|---|---
STEP| 15. For 1910 Aircarts. Install the bracket (Item 1) onto Aircart Stair Stringer (Item 2) using existing stair tread hardware (Item 3).| REV #| 1.0
PART KIT #| Varies

AIRGUARD Varies 9530 Blockage Prevention System - fig
15

PARTS LIST

Item| Part #| Description
1| 7955| John Deere Snorkel Mount Bracket Assembly
2| —| Stair Stringer
PARTS LIST

Item| Part #| Description
3| —| Existing stair tread hardware
Title| Airguard Blockage Prevention System Upgrade Instructions| RELEASE DATE| 2023-01-01
---|---|---|---
STEP| 16. For C650 and C850 Aircarts. Install the brackets (Item 1 & 2) onto Aircart HSS Frame (Item 3) using supplied hardware. Use 12mm x 30mm (Item 4) and 12mm lock nuts (Item 5) for top connection. Use 12mm x 110mm-160mm (Item 6, 7 or 8) and 12mm lock nuts (Item 5) for bottom connection. Bracket is designed to fit HSS Beams 3”-5” x 3”-10” in vertical or horizonal mount positions.| REV #| 1.0
PART KIT #| Varies

AIRGUARD Varies 9530 Blockage Prevention System - fig
16

PARTS LIST

Item| Part #| Description
1| 7869| Adjustable HSS Backing Plate
2| 7873| Adjustable HSS Bracket Assembly
3| —| Aircart HSS Frame
4| 7861| Hex Bolt, 12mm x 30mm
PARTS LIST

Item| Part #| Description
5| 7669| Lock Nut, 12mm
6| 7862| Hex Bolt, 12mm x 110mm
7| 7863| Hex Bolt, 12mm x 130mm
8| 7864| Hex Bolt, 12mm x 160mm
Title| Airguard Blockage Prevention System Upgrade Instructions| RELEASE DATE| 2023-03-01
---|---|---|---
STEP| 17. Mount outer vertical channel (Item 1) to Mount Bracket (Item 2) using supplied 12mm x 80mm Bolts (Item 3) and 12mm lock nuts (Item 4). For C650 and C850 Aircart installations, the vertical channel (Item 1) can be installed in either direction depending on where there is room to fit the snorkel kit.| REV #| 1.0
PART KIT #| Varies

AIRGUARD Varies 9530 Blockage Prevention System - fig
17

PARTS LIST

Item| Part #| Description
1| 7865| Outer Vertical Channel
2| —| Mount Bracket
PARTS LIST

Item| Part #| Description
3| 7859| Hex Bolt, 12mm x 80mm
4| 7669| Lock Nut, 12mm
Title| Airguard Blockage Prevention System Upgrade Instructions| RELEASE DATE| 2023-03-01
---|---|---|---
STEP| 18. Attach air intakes (Item 1) to upper vertical channel (Item 2) using supplied 10mm x 25mm Bolts (Item 3) and 10mm lock nuts (Item 4). A maximum of 4 intakes can be mounted. Use bridge clamp (Item 5) to attach 8” flex hose (Item 6) to air intake (Item 1).| REV #| 1.0
PART KIT #| Varies

AIRGUARD Varies 9530 Blockage Prevention System -
fig19

PARTS LIST

Item| Part #| Description
1| 7576| Air Intake Bracket
2| 7868| Upper Vertical Channel
3| 7515| Hex Bolt, 10mm x 25mm
PARTS LIST

Item| Part #| Description
4| 7516| Lock Nut, 10mm
5| 7578| Bridge Clamp, 8”
6| 7572| Flexible Snorkel Hose – 8”
Title| Airguard Blockage Prevention System Upgrade Instructions| RELEASE DATE| 2023-03-01
---|---|---|---
STEP| 19. Determine desired height of air intakes and secure upper vertical channel (Item 1) to lower vertical channel (Item 2) at that location. Use supplied 12mm x 80mm Bolts (Item 3) and 12mm lock nuts (Item 4).| REV #| 1.0
PART KIT #| Varies

AIRGUARD Varies 9530 Blockage Prevention System - fig
20

PARTS LIST

Item| Part #| Description
1| 7868| Upper Vertical Channel
2| 7865| Lower Vertical Channel
PARTS LIST

Item| Part #| Description
3| 7859| Hex Bolt, 12mm x 80mm
4| 7669| Lock Nut, 12mm
Title| Airguard Blockage Prevention System Upgrade Instructions| RELEASE DATE| 2023-03-01
---|---|---|---
STEP| 20. For 1910 aircarts, attach stabilizer bracket (Item 1) to catwalk railing (Item 2) using railing mount plate (Item 3) and supplied 12mm x 60mm Bolts (Item 4) and 12mm lock nuts (Item 5).| REV #| 1.0
PART KIT #| Varies

AIRGUARD Varies 9530 Blockage Prevention System - fig
30

PARTS LIST

Item| Part #| Description
1| 7868| Upper Vertical Channel
2| —| Catwalk Railing
3| 7959| Railing Mount Plate
PARTS LIST

Item| Part #| Description
4| 7961| Hex Bolt, 12mm x 60mm
5| 7669| Lock Nut, 12mm
Title| Airguard Blockage Prevention System Upgrade Instructions| RELEASE DATE| 2023-03-01
---|---|---|---
STEP| 21. Attach 8” flex hose (Item 1) to snorkel housing (Item 2) using bridge clamp (Item 3). Zip tie 8” flex hoses to reduce wear and ensure tidy installation.| REV #| 1.0
PART KIT #| Varies

AIRGUARD Varies 9530 Blockage Prevention System - fig
31

PARTS LIST

Item| Part #| Description
1| 7977| Snorkel Housing
2| 7578| Bridge Clamp, 8”
PARTS LIST

Item| Part #| Description
3| 7572| Flexible Snorkel Hose – 8”
Title| Airguard Blockage Prevention System Upgrade Instructions| RELEASE DATE| 2023-03-01
---|---|---|---
STEP| Installation is Completed. Ensure all hydraulic connections and bolts are tightened.| REV #| 1.0
PART KIT #| Varies

AIRGUARD Varies 9530 Blockage Prevention System -
fig31

Aiguard Blockage Prevention System Upgrade Instructions
2023-03-01

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