BK98E100l Roeder Electric Cooking Kettle Installation Guide
- May 15, 2024
- Roeder
Table of Contents
- BK98E100l Roeder Electric Cooking Kettle
- Specifications
- DESCRIPTION OF PICTOGRAMS
- GENERAL AND SAFETY INFORMATION
- OPERATOR TRAINING
- POSITIONING AND HANDLING
- POWER SUPPLY CONNECTIONS
- OPERATIONS FOR COMMISSIONING
- DESCRIPTION OF STOP MODES
- REPLACING COMPONENTS
- INSTRUCTIONS FOR USE
- MAINTENANCE
- DAILY CLEANING
- TROUBLESHOOTING
- WASTE DISPOSAL
- TECHNICAL DATA
- FAQ
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
BK98E100l Roeder Electric Cooking Kettle
Specifications
- Product Name: PENTOLA
- Languages: IT, EN, FR, DE, NL, PL, RU
- Safety Icons: Danger warnings, Safety gear requirements
- Usage: Installation, Operation, Maintenance
DESCRIPTION OF PICTOGRAMS
- Danger indications. Immediate hazardous situations could result in serious injury or death. Possibly a dangerous situation that could cause serious injury or death.
- High voltage! Caution! Danger of death! Non-observance can cause serious injury or death
- Pericolo Risk of high temperatures, non-compliance may result in serious injury or death.
- The danger of leakage of high-temperature materials, and non-observance can cause serious injury or death.
- The danger of crushing of limbs during handling and / or positioning, non-compliance may result in serious injury or death
Prohibition indications.
Unauthorized persons (including children, disabled. individuals, and people with limited physical, sensory, and mental abilities) are prohibited from performing any procedures. Children are being supervised not to play with the appliance. Cleaning and user maintenance shall not be done by children without supervision. Prohibition for the heterogeneous operator to perform any type of operation (maintenance and/or other) that should instead be carried out by a qualified and authorised technician. Prohibition for the homogeneous operator to perform any type of operation (maintenance and/or other) without having first read the entire documentation specifics.
Obligation indications.
Obligation to read the instructions before carrying out any work
- Obligation to exclude the power supply upstream of the appliance whenever it is necessary to operate safely.
- Obligation to use safety goggles.
- Obligation to use protective gloves.
- Obligation to use a protective helmet.
- Obligation to use safety shoes.
warning: Other indications. Indications to implementing the correct procedure, non-compliance may cause a dangerous situation.
- Advice and suggestions to ensure the correct usage procedure.
- “Homogeneous” Operator (Qualified Technician). Expert operator authorized for handling, transporting, installing, servicing, repairing, and scrapping the appliance.
- Earthing symbol
- The symbol for attachment to the Equipotential system
- Obligation to respect the regulations for waste disposal.
GENERAL AND SAFETY INFORMATION
FOREWORD / Original instructions.
This document has been drawn up in the mother language of the manufacturer
(Italian).
The information it contains is for the sole use of the operator authorized to
use the appliance in question.
Operators must be trained concerning all aspects of functioning and safety.
Special safety prescriptions (Obligations-Prohibitions-Dangers) are carried
out in a specific chapter concerning these issues. This document cannot be
handed over to third parties to take a vision of it without written consent
from the manufacturer. The text cannot be used in other publications without
the written consent of the manufacturer.
The use of: Figures/Images/Drawings/
- Layouts inside the document is purely indicative and can undergo variations.
- The manufacturer reserves the right to modify it, without being obliged to communicate his acts.
PURPOSE OF THE DOCUMENT / Every type of interaction between the operator
and the appliance during its entire life cycle has been carefully assessed
both during designing and while drawing up this document. We therefore hope
that this documentation can help to maintain the characteristic efficiency of
the appliance.
By strictly keeping to the indications it contains, the risk of injuries while
working and/or economic damage is limited to a minimum.
HOW TO READ THE DOCUMENT / The document is divided into chapters which gather by topics all the information required to use the appliance in a risk- free way. Each chapter is divided into paragraphs; each paragraph can have titled clarifications with subtitles and descriptions.
KEEPING THE DOCUMENT / This document and the rest of the contents of the envelope, are an integral part of the initial supply. It must therefore be kept and used appropriately during the entire operational life of the appliance.
ADDRESSEES / This document is drawn up as follows:
- Homogeneous operator / Expert operator authorized for handling, transporting, installing, servicing, repairing and scrapping the equipment.
- Generic operator / Person authorised and employed to operate the appliance with guards active, capable of performing routine tasks
OPERATOR TRAINING
PROGRAM / By specific request, it is possible to carry out a training course for users, installers, and technicians, following the procedures indicated in the order confirmation.
PRE-ARRANGEMENTS DEPENDING ON CUSTOMER /
Unless different contractual agreements were made, the following normally
depend on the customer:
- setting up the rooms (including masonry work, foundations or channeling that could be requested);
- smooth, slip-proof floor;
- pre-arrangement of installation place and installation of equipment respecting the dimensions indicated in the layout (foundation plan);
- pre-arrangement of auxiliary services adequate for requirements of the system (electrical mains, waterworks, gas network, drainage system);
- pre-arrangement of the electrical system in compliance with regulatory provisions in force in the place of installation;
- sufficient lighting, in compliance with standards in force in the place of installation;
- safety devices upstream and downstream of the energy supply line (residual current devices, equipotential earthing systems, safety valves, etc.) foreseen by legislation in force in the country of installation;
- earthing system in compliance with standards in force;
- pre-arrangement of a water softening system, if needed (see technical details).
CONTENTS OF THE SUPPLY /
The supply vary depending on the order.
- Appliance
- Lid/s
- Metallic rack/s
- Rack support grid
- Pipes and/or wires for connections to energy sources (only when indicated in the work order).
INTENDED USE / This device is intended for professional use. The use of the appliance treated in this document must be considered “Proper Use” if used for cooking or regeneration of goods intended for alimentary use; any other use is to be considered “Improper use” and therefore dangerous.
- These appliances are intended for commercial activities (e.g. restaurant kitchens, canteens, etc) and in commercial companies (e.g. bakeries, etc.) but not for continuous food production.
- The appliance must be used according to the foreseen conditions stated in the contract within the prescribed capacity limits carried out in the respective paragraphs.
Only use original accessories and spare parts supplied by the manufacturer to maintain regulatory compliance.
ALLOWED OPERATING CONDITIONS / The appliance has been designed to operate
only inside of rooms within the prescribed technical and capacity limits. The
following indications must be observed to attain ideal operation and safe work
conditions.
The appliance must be installed in a suitable place, namely, one that allows
normal running, routine, and extraordinary maintenance operations. The
operating area for maintenance must be set up in such a way that the safety of
the operator is not endangered. The room must also be provided with the
features required for installation, such as:
- maximum relative humidity: 80%;
- minimum cooling water temperature > + 10 °C ;
- the floor must be anti-slip, and devices positioned perfectly level;
- the room must be equipped with a ventilation system and lighting as prescribed by standards in force in the country of the user;
- the room must be set up for draining greywater, and must have switches and gate valves that cut all types of supply upstream of the appliance when needed;
- The walls/surfaces immediately close/contact with the appliance must be fireproof and/or isolated from possible sources of heat
TEST INSPECTION AND WAR-RANTY / Testing: the equipment has been tested by the manufacturer during the assembly stages at the site of the production plant. All certificates related to the testing performed will be delivered to the customer upon request. Guarantee: the warranty is 12 months from the date of invoicing of the equipment, this period cannot be extended. It covers the faulty parts only. Carriage and installation charges are for the buyer’s account. Electric components, accessories as well as other removable parts are not covered by the guarantee. Labor costs relating to the intervention authorized by the manufacturer at the customer’s premises, for the removal of defects under warranty, are charged to the dealer. Excluded are all tools and supplies, possibly supplied by the manufacturer together with the machines. Damage that occurred in transit or due to incorrect installation or maintenance can’t be considered. Guarantee
is not transferable and replacement of parts and appliances is at the final discretion of our company. The Manufacturer is responsible for the equipment in its original configuration and only for original spare parts replacement. The manufacturer declines all responsibility for improper use, for damages caused as a result of operations not covered in this manual or not authorized in advance by the manufacturer. consideration in this manual or without prior authorization of the manufacturer himself.
THE WARRANTY TERMINATES IN CASE OF / Damage caused by transport “ex works” (EXW) and/or by handling, should this event occur, the customer must inform the retailer and the carrier via fax/mail or RR and write down on the copies of the transport documents what It’s happened. The technician authorized to install the appliance will evaluate the damage and decide if the installation can be carried out. The warranty also terminates in the presence of:
- Damage caused by incorrect installation.
- Damage caused by parts worn due to improper use.
- Damage caused by use of non-origi-nal spare parts.
- Damage caused by incorrect maintenance and/or lack of maintenance.
- Damage caused by failure to comply with the procedures described in this document.
AUTHORISATION / Authorisation refers to the permission to operate an
activity intrinsic to the appliance. Authorization is given to anyone
responsible for the appliance (manufacturer, purchaser, signer, dealer, and/or
location owner).
TECHNICAL DATA and IMAGES /The section is at the end of this manual.
Upon arrival, check the integrity of the appliance and its components (e.g. power cord), before VZuse. In the presence of faults do not start the appliance and contact the nearest service centre.
Read the instructions before acting.
Wear protective equipment suitable for the operations to be performed. As far
as personal protective equipment is concerned, the European Community has
issued Directives which the operators must comply with. Noise ≤ 70 dB.
WARNING: It is forbidden the install stand-alone equipment WITHOUT an anti-tip kit (ACCESSORY). TOP versions excluded.
- Before making the connections check the technical data shown on the rating plate of the appliance and the technical data in this manual. It is strictly forbidden to tamper with or remove the plates and pictograms applied to the equipment.
- Disconnect all supplies, if present (e.g. water – gas – electrical) upstream of the appliance whenever you need to work in safe conditions.
- Connect the appliance if present, in the sequence of the water, then to the gas network. Ensure there are no leaks then proceed with the connections to the mains
- The appliance is not designed to work in an explosive atmosphere and as such its installation and use are categorically prohibited in such environments.
- Position the entire structure, respecting the installation dimensions and characteristics indicated in the specific chapters of this manual.
- The appliance is not intended for recessed installation. / The appliance must be used in a well-ventilated area. / The appliance must have free drainage (not hindered or impeded by foreign bodies).
- The gas equipment must be installed beneath an extraction hood whose system must have specifications in compliance with the current regulations in the country of use.
- Once the appliance is connected to the power and drain sources, it must remain static (fixed) in the place of use and maintenance.
- An incorrect connection may cause danger.
- Use where appropriate flexible cable for connection to the mains electricity supply with characteristics not inferior to model H07RN-F.
- The supply voltage supported by the cable with the appliance working must not differ from the nominal voltage value ± 15% shown at the bottom of the technical data table.
- The appliance must be included in an “Equipotential” ground discharge system.
- Drainage of the appliance must be conveyed into the grey water discharge network in an open “glass” unsiphoned formation.
- The appliance must only be used for the purposes indicated.
- Any other use must be considered “IMPROPER” and therefore the manufacturer declines all liability for any consequent damage to persons or property.
- Particular safety prescriptions (obligation-prohibitions-danger) are detailed in the specific chapter concerning these issues.
- Do not obstruct the heat extraction and/or dissipation openings.
- Do not leave flammable objects or material near the appliance
Disconnect all supplies if present (e.g gas – electrical) upstream of the appliance whenever you need to work in safe conditions
WARNING: Whenever it is necessary to operate inside the appliance (connections, commissioning, checking operations, etc.) prepare for the necessary operations (removal of panels, elimination of supply) in compliance with the safety conditions
DUTIES AND QUALIFICATIONS REQUIRED OF OPERATORS
- Prohibition for the homogeneous operator to perform any type of operation (maintenance and/or other) without having first read the entire documentation.
- The information contained in this document is for the use of the qualified technical operator who is authorized to handle, the installation, and maintenance of the appliance in question.
- The operating instructions have been drawn up for the “Generic” operator (Operator with limited responsibilities and tasks).
- A person authorized and employed to operate the appliance with guards active and capable of performing routine maintenance (cleaning the appliance.
- The operators who use the appliance must be trained in all aspects concerning its functioning and safety features. They must therefore interact using appropriate methods and instruments, complying with required safety standards.
- The “Generic” operator must operate on the appliance after the technician has completed the installation (transportation, fixing electrical, water, gas, and drain connections
WORK AREAS AND HAZARDOUS ZONES /
To better define the scope of intervention and the relevant work zones, the
following classification is provided:
- Dangerous zone: any zone within and/or in proximity to a machine in which the presence of an exposed person constitutes a risk in terms of the health and safety of such a person;
- Exposed person: any person that is found wholly or partly in a dangerous zone.
WARNING: Maintain a minimum distance from the appliance when operating in such a way as to avoid endangering the safety of the operator in case of unexpected circumstances
The following are also danger zones /
- All the work areas within the appliance
- All the areas are protected by appropriate safety and protection systems such as safety photocell photoelectric curtains, protective panels, interlocked doors, and protective casing.
- All the zones within the control units, electrical cabinets, and junction boxes.
- All the zones around the appliance in operation when the minimum safety distances are not being respected
EQUIPMENT REQUIRED FOR INSTALLATION
The authorized technical operator, to perform the installation operations
correctly, must respect the following requirements:
- 3 and 8 mm screwdriver
- Adjustable pipe wrench
- Gas use tools (hoses, gaskets, etc.)
- Electrician’s scissors
- Water use tools (hoses, gaskets, etc.)
- 8 mm hex socket wrench
- Gas leak detector
- Tools for electric use (cables, terminal blocks, industrial sockets, etc.)
- 8 mm nut driver
- Complete installation set (ele, gas, etc.)
WARNING: In addition to the tools listed, an equipment lifting device is
required.
This equipment must comply with all the regulations relating to lifting
equipment.
INDICATION OF RESIDUAL RISK /
Even though the rules for “good manufacturing practice” and the provisions of
law that regulate the manufacturing and marketing of the product have been
implemented, “residual risks” remain which, due to the very nature of the
appliance, it has not been possible to eliminate. These risks include.
-
RESIDUAL RISK OF ELECTROCUTION / This risk remains when intervening in life electrical and/or electronic devices.
-
RESIDUAL RISK OF BURNING/ This risk remains when unintentionally coming into contact with materials at high temperatures.
-
RESIDUAL RISK OF BURNS DUE TO LEAKING OF MATERIAL / This risk remains when unintentionally coming into contact with materials at high temperatures.
Containers that are too full of liquids or solids that during warming change morphology (changing from a solid to a liquid), can, if used incorrectly, cause burns. During operations, the containers used must be placed on easily visible levels. -
RESIDUAL RISK OF CRUSHING LIMBS / This risk exists where there is accidental contact between the parts during positioning, transportation, storage, and assembly.
-
RESIDUAL RISK OF EXPLOSIONS / This risk remains when:
- there is the smell of gas in the room;
- appliance used in an atmosphere containing substances which risk exploding;
- using food in closed containers (such as jars and cans), if they are not suitable for the purpose.
-
RESIDUAL RISK OF FIRE: This risk exists because of flammable liquids/material use/use of the appliance as a fryer.
Before proceeding with the operations, see “General safety information”.
POSITIONING AND HANDLING
- OBLIGATIONS – PROHIBITIONS – ADVICE
Upon receipt, open the machine packaging and ensure that the machine and accessories have not been damaged during transportation.
Where this is found to be the case, notify the carrier immediately and do not proceed with installation but contact the qualified and authorised personnel. The manufacturer is not liable for damage caused during transportation.
HANDLING SAFETY
- Failure to follow the instructions reported below could result in exposure to the risk of serious injury.
- The operator authorized for the handling and installation operations of the appliance must prepare, if necessary, a “safety plan” to ensure the safety of the persons involved in the operations. In addition, they must follow and strictly and scrupulously implement the laws and regulations relating to mobile sites.
- Ensure that the lifting means adopted have capacity that is adequate for the loads to be lifted and are in a good state of maintenance.
- Perform the handling operations using lifting means with a capacity appropriate to the weight of the appliance increased by 20%.
- Follow the directions on the packaging and/or on the same appliance before handling.
- Check the center of gravity of the load before lifting the appliance.
- Lift the appliance to a minimum height from the ground to ensure its handling.
- Do not stand or pass under the appliance during lifting and handling
HANDLING – TRANSPORTATION / – see SECT. IMAGES – REF. a).
The orientation of the packed appliance must be maintained according to the
instructions given by the pictograms and lettering on the outer packaging
.
- Positioning the lifting means paying attention to the center of gravity of the load to be lifted (detail B-C).
- Lift the appliance enough to move it.
- Place the appliance on the site chosen for final positioning
STORAGE / T he storage methods of the materials must include pallets, containers, conveyors, vehicles, tools, and lifting devices that are suitable to prevent damage due to vibration, impact, abrasion, corrosion, temperature or other conditions that might arise. The parts stored should be periodically checked to detect possible deterioration.
DISPOSAL OF PACKAGING
Disposal of the packing materials is the responsibility of the recipient and
should proceed by the laws in force in the country of installation of the
appliance.
- Remove in sequence the upper and lower corner protectors;
- Remove the protective material used for packaging;
- Lift the appliance as necessary and remove the pallet;
- Place the appliance on the ground;
- Remove the means used for lifting.
- Clean the area of operations from all the material removed
WARNING: Having removed the packaging, there should not be any signs of
tampering, dents, or other anomalies.
Where evidence of these is found, immediately notify the customer service
REMOVAL OF PROTECTIVE MATERIALS / The appliance is protected on the exterior surfaces with a covering of adhesive film which must be removed manually after positioning of the appliance. Carefully clean the appliance, externally and internally, manually removing all the material used to protect the parts.
Be careful not to damage stainless steel surfaces. Do not use corrosive products, abrasive material or sharp tools.
WARNING: Do not use pressurized direct water or steam cleaner jets for
cleaning operations
Carefully read the indications contained on the labels of the products used.
Wear protective equipment suitable for the operations to be performed (see the
protection information shown on the package label).
Rinse the surfaces with tap water and dry them with an absorbent cloth or
other non-abrasive material.
CLEANING AT COMMISSIONING
- Apply the cleaning liquid using a normal spray over the entire surface of the cooking chamber and manually thoroughly clean the entire surface using a non-abrasive sponge.
- Afterward, rinse the cooking chamber with drinking water.
- Let the liquid containing detergent and/or other impurities flow off into the drain hole.
Having completed the operations described, carefully wipe the cooking chamber
with a non-abrasive cloth. If necessary, repeat the operations described above
for a new cleaning cycle.
Also, clean with detergent and water the parts removed and clean them. With
the operations completed, place the parts removed in the appropriate housings
of the various pieces of equipment.
LEVELLING AND SECURING see SECTION IMAGES – REFERENCES b ).
Position in the workplace (see operation and environmental limit conditions
permitted), previously made suitable, of the appliance.
The tasks of leveling and securing include adjustment of the appliance as a
single independent unit. Place a spirit level on the structure (detail D).
Adjust the leveling feet (detail E) according to the indications provided by
the level
Perfect leveling is achieved by adjusting the level and feet on the width and depth of the appliance.
“SERIES” ASSEMBLY / see SECT. IMAGES – REF. c).
In the models provided, remove the knobs and unscrew the screws for the fixing
of the panel (detail F).
Flammable walls / The minimum distance of the appliance from the side walls
must be 10 cm and from the rear wall must be 20 cm.
If it is lower, insulate the walls close to the appliance with fireproof
and/or insulating treatments.
- To place the equipment adherent to each other perfectly (part G). Level the equipment as described above (detail E).
- Insert the screws in their housings and lock the two structures with the locking nuts (part H1-H3).
- Replace the protective caps between the devices (part H2).
- Repeat, if necessary, the sequence of leveling and fixing operations for the remaining equipment.
INTRODUCTION OF TERMINAL (OPTIONAL)) see SECT. IMAGES – REF. c) / To introduce the terminal, position it and fix it with the equipped screws provided (detail L1). Once the described operations have been carried out, position again the panels and knobs of the different appliances in the respective housings.
POWER SUPPLY CONNECTIONS
Before proceeding with the operations, see “General safety information
WARNING: These operations must be performed by qualified and authorised
operators, under the laws in force and using the appropriate materials
described
The appliance is delivered without an electric mains supply cable, and pipes
for connection to the water, drainage, and gas networks.
CONNECTION OF WATER SUPPLY / see SECT. IMAGES – REF. d) Make sure these conditions are satisfied to obtain a correct installation:
- The equipment must be supplied with tap water with a working pressure included from 200 kPa up to 400 kPa and it must also ensure a minimum flow rate of 1.5 l/min.
- The water entry pipe must be connected to the distribution network through a cutoff cock (easily recognizable and accessible by the operator) that must be closed when the appliance is not working or during maintenance interventions (Fig. 1).
- Install a mechanical filter between the cutoff cock and the appliance connection pipe, to prevent the introduction of any ferrous dross, which oxidizes, and therefore could corrode and with time cause the oxidation of the tank
It is advisable before connecting the last section of the attachment to allow the outflow of a certain amount of water to flush the pipe of any ferrous slag.
- Connect one end of the supply pipe to the attachment of the appliance (Fig. 2);
- Connect the other end of the pipe provided with the filter to the check valve (Fig. 3-3F).
- Open the check valve and visually check the tightness of the connection (Fig. 4).
WATER SPECIFICS / See the technical data table
CONNECTION TO GREY WATER DRAINAGE SYSTEM / see SECT. IMAGES – REF. d)
A correct installation requires the following conditions:
- The connection to the drain into the system must be “OPEN, WITH NO TRAP” and the material for pipe fitting and containment must support high temperatures of approximately 70°C in the appliance outlet area.
- To perform a correct disposal of the waters in the drainage system, make sure there are no obstructions and no type of hindrances on the whole line length.
- Check the correct inclination of the device for greywater containment and downflow. The device must let the grey water easily drain away into the system drain.
Increase the angle of incidence (from 3° to 5° approximately) of the drain into the system whenever any backwater occurs.)
- Connect an edge of the drain pipe to the appliance connection;
- Convey the opposite edge of the pipe to the open drain (with no trap).
- Make a visual check of the connection seal and of the drain water downflow. See the schematic drawing (Fig. 5).
ELECTRICAL CONNECTION
Electrical connection should be performed in compliance with the local
regulations in force, only by authorized and competent personnel. In the first
instance, examine the data shown on the technical data table of this manual,
on the serial plate, and the electrical diagram.
Connect the equipment to an overvoltage category III omnipolar device.
EARTHING / It is essential to earth the unit. To this purpose, it is
necessary to connect to an efficient earthing system the terminals marked with
the symbols placed on the line-receiving terminal box. The earthing system
should comply with the local law in force.
SPECIFIC WARNINGS / The electrical safety of this unit is assured only when it is correctly connected to an efficient earthing system as stated in the electrical local safety regulations in force; the
- The manufacturer declines any responsibility for the non-compliance with these safety regulations. It is necessary to verify this fundamental safety requisite and, in case of doubt, ask for accurate testing of the system by professionally qualifi ed personnel.
- The Manufacturer cannot be deemed responsible for any damages caused by the lack of unit earthing.
Never interrupt the earth wire (Yellow-Green).
CONNECTION TO THE DIFFERENT ELECTRIC DISTRIBUTION NETWORKS / see SECT. IMAGES – REF. e) / The equipment is delivered to work with the voltage indicated on the technical label attached on the appliance. Any other connection is to be considered improper and therefore dangerous
WARNING: It is mandatory to respect the connection provided by the
manufacturer, visible on the connection label near the terminal board.
WARNING: It is forbidden to modify the wiring inside the equipment
ELECTRICAL CONNECTION OF THE CABLE TO THE TERMINAL BOARD /
Connect the power cable to the terminal board as described in: “Power supply
connection” and indicated on the connection plate.. The diagram and the table
(see Technical data) indicate the possible connections according to the main
voltage
CONNECTION TO “EQUIPOTENTIAL” SYSTEM – see SECT. IMAGES – REF. f)
The protective earthing consists of a series of contrivances, which ensure the same earth potential in the electrical earth, thus preventing the same earths from being tensioned. The earthing has the aim to ensure that the earths of the household appliances have the same potential as the earth. Earthing also makes the automatic intervention of the residual current device easier. Protection earthing involves not only the electrical system but also all the other systems and metallic parts of the building, including piping, beams, heating system, and so on, so that the whole building turns out to be under safety conditions, also in case a lightning should hit the building.
Before proceeding with the operations, see “General safety info”.
WARNING: The appliance must be included in an “Equipotential” system, in which efficiency must be tested, according to the rules in force in the installation country The electrician preparing the general electrical system must guarantee a system in conformity with the regulations, for what concerns the direct and indirect contacts.
- The electrician must connect all the different earths to the same potential, to achieve a good “Equipotential” earthing system in the area where the different appliances will be installed.
- For what concerns the connection of the appliance to the room Equipotential system, use an electrical yellow/green cable, suitable to the power of the devices installed.
- The appliance plate “Equipotential” is usually on its panel, near the system used for the connection; carry out the connection after having recognized the same plate (see schematic drawing for the correct location).
- Connect an edge of the earth electric cable (the cable must be characterized by the double color yellow/green) to the system used for the appliance “Equipotential” connection (see schematic drawing Fig. 1).
- Connect the opposite edge of the earth’s electrical cable to the system used for the “Equipotential” connection of the area where the appliance will be installed (Fig. 2).
OPERATIONS FOR COMMISSIONING
GENERAL WARNINGS
Operators must familiarise themselves adequately, using this manual before
performing any intervention, and adopting the specific safety requirements to
make every kind of human-computer interaction safe.
Any technical modification that affects the operation or safety of the machine
must only be carried out by the technical personnel of the manufacturer or by
technicians that are formally authorized by the manufacturer. Failure to do so
exempts the manufacturer from any liability for for any possible resulting
modifications or damage.
Even after appropriate familiarisation, upon the first use of the appliance,
in any case, simulate a number of test operations to save more rapidly the
main functions of the appliance, e.g. start-up, shut-down, etc.
The appliance is provided already tested by the manufacturer and fitted with
the type of gas and electrical supply specified on the rating plate applies
FIRST COMMISSIONING START UP / Upon completion of the opera-tions of positioning and connection to the power sources, perform a series of operations such as:
- Cleaning away of the protective materials (oils, grease, silicones, etc.) inside and outside of the cooking chamber (see section 3 / Re-moval of protective materials).
- General checks and controls such as: Checking the opening of switches & network gate valves (water, electricity, gas when applicable); Checking of drains; Checking and monitoring of external fumes/vapor extraction; Checking and monitoring of the protection panels (all the panels must be fitted correctly).
DESCRIPTION OF STOP MODES
WARNING: In stoppage conditions caused by faults and emergencies, in the event of imminent danger, it is mandatory to close all the locking devices on the supply lines upstream of the appliance (Water-Gas-Ele).
STOPPAGE DUE TO FAULTY OPERATIONS
Safety component / STOP: In situations or circumstances that can be
dangerous, a safety thermostat is triggered, automatically stopping heat
generation. The production cycle is interrupted until the cause of the fault
is resolved. RESTARTING: After the problem that triggered the safety
thermostat is resolved, the authorized technician can restart the appliance
through the specific controls.
COMMISSIONING FOR INITIAL START-UP
When commissioning the appliance and when starting it after a prolonged
stop, it must be thoroughly cleaned to eliminate all residue of extraneous
material (see Chapter 3 / Removal of protective materials).
Remove the rubber ring of the jacket safety valve / See SECT. IMAGES – REF.
g) / part. K )
DAILY ACTIVATION
- Check the cleanliness and hygiene of the appliance.
- Make sure that the room exhaust system works properly.
- When necessary, plug the appliance into the appropriate socket.
- Open the network locks upstream of the appliance (Gas – Water – Electric).
- Make sure that the water drain (if present) is not clogged. Proceed with the operations described in “Starting production”.
To free air in the pipes, open the network lock, turn the knob of the appliance while pressing it in the piezoelectric position, place a flame (match or the like) on the pilot light, and wait for it to ignite.
DAILY DECOMMISSIONING / Upon
completion of the operations described above:
- Close the network locks upstream of the appliance (Water – Gas – Electric).
- Make sure that the drain cocks (if present) are “Closed”.
- Check the cleanliness and hygiene of the appliance.
PROLONGED DECOMMISSIONING / In case of prolonged inactivity, perform all the procedures described for daily putting out of service and protecting the parts most exposed to oxidation as indicated below:
- Use lukewarm water with a bit of soap to clean the parts;
- Rinse the parts thoroughly, without using pressurized direct water or steam cleaners jets for cleaning operations
- Dry the surfaces carefully using non-abrasive material;
- Wipe a non-abrasive cloth lightly soaked with food-safe Vaseline oil over all of the stainless steel surfaces to create a protective film.
For appliances with doors and rubber gaskets, leave the door slightly ajar to
let it air out and spread protective talcum powder on the rubber gasket
surfaces. Periodically air the appliances and rooms.
WARNING: To make sure that the appliance is in perfect technical
condition, arrange for service at least once a year by an authorized
technician of the assistance service.
REPLACING COMPONENTS
PLEASE CALL THE TECHNICAL AUTHORIZED SERVICE AND READ THE TECHNICAL MANUAL
INSTRUCTIONS FOR USE
LOCATION OF MAIN COMPONENTS – see SECT. IMAGES – REF. h) The layout of the figures is purely indicative and can undergo variations.
- Switch-on Knob (see Knobs, keys, and indicator light modes and functions).
- Green indicator light (see Knobs, keys, and indicator light modes and functions).
- Cold water knob for introducing water in the cooking compartment.
- Hot water knob for introducing water in the cooking compartment.
- Water filling gate valve.
- Cavity water level control visual display.
- Gate valve for filling and controlling water in the cavity.
- Gate valve draining water from the cooking compartment.
- Water cavity drainage tap (inside the appliance).
- Cooking compartment.
- Cover opening/closing handle.
- Pipe for introducing water in the cooking compartment.
- Cavity pressure safety valve.
KNOBS, GATE VALVES, BUT-TONS, AND INDICATOR LIGHT MODES AND FUNCTIONS / – see SECT. IMAGES – REF. i) The layout of the keys in the figures is purely indicative and can be subject to variations.
- SWITCH-ON KNOB. It performs two different functions:
- Heat speed adjustment 1-2-3.
- Heating phase Start/Stop.
- GREEN INDICATOR LIGHT:
- The indicator is subordinated to the use of the switch-on knob. Lighting of the indicator signals the operating phase
- HOT AND COLD WATER FILLING KNOBS. Functions:
- Open water flow.
- Close water flow.
- WATER FILLING GATE VALVE. Functions:
- Open water flows inside the cavity.
- Close water flow inside the cavity.
- WATER CAVITY GATE VALVE. Functions:
- Gate valve to control and adjust the level of water in the cavity.
STARTING PRODUCTION
- Before proceeding with the operations, see Chapters 2 and 5
- Before proceeding with these operations, see “Daily activation”
WARNING: It is strictly forbidden to use the pot as a fryer.
The appliance must be used with tap water inside the cavity. Any other use is
improper and therefore dangerous. The appliance must be used with tap water
inside the cooking compartment. Any other use is improper and therefore
dangerous.
FILLING CAVITY WITH WATER – see SECT. IMAGES – REF. l)
- Turn the knob to the drain position (Open) to drain water from the cavity (Fig. 1 A).
- Turn the gate valve to the filling position (Open) to fill the cavity with water (Fig. 2 A and see REF. IMG. n) – Fig. 8).
- Check daily for water in the cavity, and if present, act on the filling gate valve and the control drain.
- The cavity holds approximately 14 liters for the 700, and for the 900 either 33 or 37 liters, according to the model.
WARNING: You will know the cavity is full when water comes out of the control drain (Fig. 1 B1).
When filling is complete, simultaneously close the filling gate valve and the
water control drain in the cavity (Fig. 1-2 B).
Having successfully filled the cavity with water, proceed to fill the pot
FILLING THE POT / see SECT. IMAGES – REF. l)
Make sure that the cooking compartment drainage gate valve is at the “Closed”
position (Fig. 3)
- The drainage gate valve opens by lifting the handle and turning it 90°/180° (Fig.3A -3B) concerning the closed position (Fig.3).
- Lift the lid of the pot and fill the cooking compartment with the material to be processed.
WARNING: When filling the cooking compartment, respect the level indicated on the inside (see IMG
Do not introduce large pieces of kitchen salt into the cooking compartment as it deposits at the bottom and does not completely dissolve. Do not put salt in cold water.
SEE SECT. IMAGES – REF. m)
Hot or cold water can be introduced into the cooking compartment by acting on
the 2 knobs (Fig.4).
To fill the cooking compartment with water, you must:
- Lift the lid of the cooking compartment if necessary.
- Turn the pipe in the direction of the cooking compartment (Fig. 5).
- Open the water-filling knob at the desired position (hot-cold-both) (Fig. 4A) and fill the tank as needed.
- Close the knob/s when filling is complete (Fig.4B).
- Reposition the pipe so it does not get in the way of the lid when it closes (Fig. 5).
SWITCHING ON/OFF / see SECT. IMAGES – REF. m)
WARNING: The appliance must be switched on after having filled the cavity with water. Do not switch it on when empty (see previous page).
- The appliance must be switched on after having filled the cooking compartment with water.
- Do not switch it on when the cooking compartment is empty.
Left knob = left heating element
Right knob = right heating element During operation, check the level of
the water inside the cooking compartment and bring it to the correct level as
needed by acting on the water-filling knobs
Having successfully performed the water filling operations, proceed with the “Switch On/Off” procedure as follows:
- Turn the switch-on knob to “1-2-3” as required. The green indicator light will turn on signaling the operating phase (Fig. 6 A).
- Turn the knob to “Zero” (Fig. 6 B) to switch the appliance off at the end of the work cycle
OPERATING CONTROL CAVITY / see SECT. IMAGES – REF. n)
In the estimated models :
- During operation, check the level of the water using the visual display (Fig.8)
- The pressure inside the cavity is detected by the pressure gauge that exceeds kPa 50, the pressure release valve is activated automatically (Fig. 7A).
WARNING: The pressure safety valve can be activated manually by turning the knob on top of it (Fig. 7B), thus decreasing pressure inside the circuit During operation, check the temperature and add water to the cavity as needed acting on the water filling gate valve.
When the proper operating pressure has been reached (highlighted by the
pressure release of the safety valve), turn the switch-on knob to a minimum.
During operation, check the level of the water using the visual display
(Fig.8), and bring it to the correct level as needed by acting on the water-
filling knobs
WARNING: Be careful of the residual risk of being burnt while topping up the water. Use adequate prevention and protection equipment
UNLOADING THE PRODUCT / see SECT. IMAGES – REF. n)
When cooking has finished, switch the appliance off. Turn the switch-on knob
to “Zero” (Fig. 9B)
WARNING: When unloading the product, fill the collection recipient halfway for safe handling Take appropriate measures for personal protection. Wear protective equipment suitable for the operations to be performed
- Place a recipient (appropriate for the material and capacity) underneath the drainage gate valve (Fig. 10).
- Lift the handle and begin rotation, the handle can rotate 180° (see Fig. 11).
- Keep an eye on the filling of the recipient. Once it is filled 3/4 its full capacity, close the gate valve.
- Put the recipient in a place prepared beforehand to store the cooked product.
Repeat operations 1-2-3-4 until the cooking compartment is empty.
DEACTIVATION / At the end of the work cycle, turn the knobs on the appliance to “Zero”.
WARNING: The appliance must be cleaned regularly and every incrustation or food deposit removed. See chapter: “Cleaning instructions”.
- If present, the indicator lights must be off at the end of the work cycle.
- Check the cleanliness and hygiene of the appliance. See “Maintenance”.
- Close the network locks upstream of the appliance (Gas – Water – Electric).
- Make sure that the drain cocks (if present) are “Closed”.
MAINTENANCE
OBLIGATIONS – PROHIBITIONS – ADVICE
Before proceeding with the operations, see chapters 2 and 5.
WARNING:
- If the appliance is connected to a flue, the exhaust pipe must be cleaned according to that foreseen by specific regulatory provisions of the country (contact your installer for information).
- The appliance is used to prepare food products. Keep the appliance and the surrounding area constantly clean. Failure to keep the appliance in ideal hygienic conditions could cause it to deteriorate quickly and create dangerous situations.
- Filth deposits built up near heat sources can burn during normal use of the appliance and create dangerous situations. The appliance must be cleaned regularly and every incrustation or food deposit removed.
- The chemical effect of salt and/or vinegar or other acid substances can in the long run cause the inside of the hob to corrode during cooking.
- At the end of the cooking cycle of such substances, the appliance must be washed thoroughly with detergent, abundantly rinsed, and carefully dried.
- Be careful not to damage stainless steel surfaces. Do not use corrosive products, abrasive material or sharp tools.
- The liquid detergent for cleaning the hob must have certain chemical features: pH greater than 12, without chlorides/ammonia, viscosity, and density similar to water. Use non-aggressive products for cleaning the inside and outside of the appliance (use detergents on the market for cleaning steel, glass, and enamel).
- Carefully read the indications carried on the labels of the products used. Wear protective equipment suitable for the operations to be performed (see the protective equipment carried on the package label).
- In the event of prolonged inactivity, besides disconnecting the supply lines, you must thoroughly clean all the inside and outside parts of the appliance.
- Wait for the temperature of the appliance and all its parts to cool off so that the operator is not burnt.
DAILY CLEANING
- Remove everything from the cooking compartment.
- Use a standard sprayer to apply the liquid detergent on the whole surface (cooking compartment, lid, and all exposed surfaces), and using a non-abrasive sponge, clean the entire appliance thoroughly by hand.
- When finished, rinse abundantly with tap water (do not use pressurized direct water or steam cleaner jets for cleaning operations). Empty the water with the drainage gate valve.
- Open the pot drainage gate valve only after having placed an appropriate recipient below it.
- Fill the recipient halfway to handle it safely. Empty the container in compliance with waste disposal procedures in force in the country where the appliance is used and reposition the emptied recipient in its housing.
- Repeat the aforementioned operations until the pot is empty. When these operations have been performed successfully, dry the cooking compartment carefully using a non-abrasive cloth.
- If necessary, repeat the operations described above for a new cleaning cycle.
CLEANING FOR PROLONGED DEACTIVATION /
- When the appliance remains idle for a long time, perform all the described daily cleaning procedures.
- When operations have finished, wait for the machine to cool down and empty the water cavity using the tap located under the cavity (see chap. 7 / Instructions for use – Location of main components).
- Unscrew the drainage tap after positioning a suitable container (material and capacity) under the cavity. Fill the recipient halfway to handle it safely.
- Empty the container in compliance with waste disposal procedures in force in the country where the appliance is used and reposition the emptied recipient in its housing.
- Repeat the aforementioned operations until the water cavity is empty.
Air out the appliances and rooms regularly.
SUMMARISED TABLE / QUALIFICATION – OPERATION – FREQUENCY
- Before proceeding with the operations, see Chapter 2 “Duties and Qualifications”.
- Should a problem occur, the generic operator performs the first search and, if qualified, eliminates the cause of the problem and restores the appliance correctly.
- If the problem cannot be resolved, turn the appliance off, disconnect it from the electrical mains, and shut all the supply valves. Then contact authorized customer service.
- The authorized maintenance technician intervenes when the generic operator is not able to pinpoint the cause of the problem, or whenever restoration of the correct operation of the appliance entails executing operations for which the generic operator is not qualified.
WARNING: If the power cable is damaged, contact the authorized technical assistance service to have it replaced.
TROUBLESHOOTING
Whenever the appliance does not work properly, try to solve the less serious problems using this table.
FAULT | POSSIBLE CAUSE | INTERVENTION |
---|
The appliance does not turn on
| • The main switch is not connected
• The residual current devi- ce or circuit breaker has tripped
| • Connect the main switch
• Call technical authori- zed service
The water is not discharged
| • The drain is clogged| • Clean the drain filter
• Free the drain from resi- dues
The inner walls of the tank are covered with limestone
| • The water is too hard; the softener is finished| • Connect the appliance to a water softener
• Regenerate the water softe- ner.
• Descale the cooking com- partment
The cooking compartment is stained
| • Water quality
• Poor cleanser
• Insufficient rinse
| • Filter the water (Call te- chnical authorized ser- vice)v
• Use the recommended de- tergent
• Rinse again
Excessive bleeding of the safety valve
| • Water level too high
• Limescale inside the ca- vity
| • With the machine not in use, open the over-flow valve and drain the excess water
• Call technical authority- zed service
The cavity is not loaded (indirect)
| • No water
• Damaged valve
• Pipes clogged with lime-scale
| • Open the mains tap
• Call technical authority- zed service
No hot/cold water comes out of the pot load spout
| • No water
• Damaged water valve
• Pipes clogged with lime-scale
| • Open the mains tap
• Call technical authorized service
If the problem cannot be resolved, turn the appliance off, disconnect it from the electrical mains, and shut all the supply valves. Then contact authorized customer service.
WASTE DISPOSAL
DEACTIVATION AND SCRAPPING OF APPLIANCE
Obligation of disposing of materials using the legislative procedure in force
in the country where the appliance is scrapped
In compliance with Directives (see n. 0.1 Section), relating to the reduction
of the use of hazardous substances in electrical and electronic equipment, as
well as waste disposal. The symbol of the barred waste bin carried on the
appliance or its packaging indicates that the product at the end of its useful
life it must be disposed of separately from other waste.
Differentiated waste collection of this appliance at the end of its life is
organized and implemented by the manufacturer. The user who wishes to get rid
of this appliance must contact the manufacturer and follow the instructions
received to separately dispose of the appliance at the end of its life. An
appropriate collection and dispatching of exhausted appliances to
environmentally compatible recycling, treatment, and disposal plants helps to
prevent damaging effects on health and the environment and also guarantees
that the parts of exhausted appliances are effectively recycled or reused.
Holders of exhausted appliances who dispose of them illegally will be
prosecuted. Specialized personnel is in charge of deactivation and scrap-ping
of the appliance.
WARNING: The decommissioning and dismantling of the appliance must be carried out by qualified personnel, either mechanical or electrical, who must wear appropriate personal protective equipment such as protective clothing appropriate to the operations to be performed, protective gloves, safety shoes, headgear and goggles.
Before commencing dismantling of the appliance, ensure around the appliance a space that is large enough and arranged in such a way as to allow all movements without risk.
The following are necessary:
- Disconnect the power supply.
- Disconnect the appliance from the mains.
- Remove the electrical cables existing in the appliance.
- Close the water inlet tap (mains valve) from the mains supply.
- Disconnect and remove the pipes from the appliance water system.
- Disconnect and remove the grey water discharge pipe.
WARNING: After this operation, a wet area around the appliance may form,
and therefore, before continuing with operations, dry these wet areas.
After restoring the operational area as described:
- Remove the protective panels.
- Disassemble the appliance in its main parts.
- Separate the parts of the appliance according to their nature (e.g. metals, electrical parts, etc.) and deliver them to recycling centers.
WASTE DISPOSAL
During operation and maintenance, do not disperse pollutants (oils, grease,
etc.) into the environment and perform differentiated waste disposal depending
on the composition of the different materials and in compliance with relevant
laws in force.
Illegal waste disposal will be prosecuted by laws in force in the territory
where the violation has been ascertained.
IDENTIFICATION DOC
- CODE: N° 200777
- EDITION: Rev. 1 – 03/2022
- TYPE OF DOCUMENT: M.I.U. installation and user manual
- MODEL: ELE
- YEAR: 2022
- CONFORMITY: CE
IDENTIFICATION PLATE
- A – Manufacturer’s Address
- B – Electrical Appliance
- C – Gas Appliance
STANDARDS OF REFERENCE
- Dir. 2014/35/EU (LVD)
- EN 60335-1:2012 + A11:2014 + A13:2017
- EN 60335-2-47:2003 + A1:2008 + A11:2012
- EN 62233:2008
- Dir. 2014/30/EU (EMC)
- EN 55014-1: 2017
- EN 55014-2: 2015
- EN 61000-3-2: 19
- EN 61000-3-3: 13
Dir. 2011/65/EU (ROHS II) / Dir. 2012/19/EU (WEB)
TECHNICAL DATA
RATED SUPPLY VOLTAGE:
- A) 230 V ~ 1N 50/60 Hz. N.B.: The power absorbed with 220 V ~ 1N 50/60 Hz is about 8% lower. The power absorbed with 240 V ~ 1N 50/60 Hz is about 8% lower
- B) 400 V ~ 3N 50/60 Hz. N.B.: The power absorbed with 380 V ~ 3N 50/60 Hz is about 8% lower. The power absorbed with 415 V ~ 3N 50/60 Hz is about 8% lower
WATER SPECIFICS
TECHNICAL DATA
BOILING PAN 700
BOILING PAN 900
FAQ
Frequently Asked Questions
- Q: How often should maintenance be performed?
- A: Maintenance should be performed as per the guidelines provided in the manual. Regular checks are recommended to keep the product in optimal condition.
- Q: Can I use the product without safety gear?
- A: No, it is mandatory to use the specified safety gear as indicated in the manual to prevent any potential injuries or accidents.
References
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- AfterMarket.pl :: domain ZABRONIONE.PL
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