FlexSolar 120W Foldable Solar Panels Chargers User Manual

FlexSolar 120W Foldable Solar Panels Chargers

Thank you

Thank you for purchasing this FLEXSOLAR• product. Before operating, please read these instructions carefully. This instruction manual contains information for safe use and maintenance of the product.
Please keep this Instruction manual In a safe place for future reference.
The manufacturer does not accept responsibility for any damages due to not following these instructions.

ACCESSORIES INCLUDED

1. l’ (0.3m) coble with Anderson to DC5521 mole connector

2. l’ (0.3m) coble with Anderson to alligator clip coble

3. 6.6′ (2m) Anderson to SAE cable

4. SAE Polarity Reverse Adapter Connector

5. 10 in l interchangeable connectors

6. 20A / (12V/24V) PWM controller cables with Anderson cable

7. Corry bog

GENERAL

Please carefully read the following operation and safety instructions. Non- compliance with these instructions may void the product warranty.
This guide contains information regarding the operation and safe handling FLEXSOLAR® solar panels and components. All operations must be read and understood before attempting operation. If there are any questions, please contact your dealer or FLEXSOLAR® customer support for further information.
The user should conform to all safety precautions in the guide when using solar panels. Before using a solar photovoltaic system (including cable, power station or other electric equipment), the user should be familiar with the mechanical and electrical requirements for photovoltaic systems. Keep this guide in a safe place for future reference.

• All solar panels come with permanently attached output ports. Your dealer can provide additional extension cables to simplify module wiring.
• Exercise caution when wiring or handling solar panels exposed to sunlight.
• Photovoltaic solar panels convert light energy to direct-current electrical energy and are designed for outdoor use.
• Solar panels may be hung, placed flat, or use provided kickstand to face towards the sun.
• Do not frequently connect or disconnect wires attached to solar panels when they are exposed to sunlight in order to extend panel service life.
• Do not attempt to disassemble the solar panel, and do not remove any attached nameplates or components. Doing so will void the warranty.
• Do not apply paint or adhesive to the solar panel.
• Do not use mirrors or other hardware to artificially concentrate sunlight on the solar panel.

Safety Precautions for Using a Foldable Solar Panel

• Solar panels produce electrical energy when exposed to sunlight.
  FLEXSOLAR0 solar panels can be connected in series. When connected together (either in series or parallel), make sure that each solar panel has the same rated voltage. Your dealer can provide additional cables to simplify panel connections.

• Observe the instructions and safety precautions for all other components used in the system, including wiring, cables, connectors, and etc.

• Use only equipment, connectors, wiring, and mounting hardware suitable for use in a photovoltaic system.

• Always use the same type of solar panel in a particular photovoltaic system.
  Under normal operating conditions, solar panels will produce currents and voltages that may vary from those listed in the data sheet. Data sheet values are applicable at standard test conditions only.

General Operation Notes

• Do not stand or step on the solar panel.
• Do not drop the solar panel or allow objects to fall on the solar panel.
• Do not place any heavy objects on the solar panel.

 Product Overview

120W Foldable Solar Panel (FLC-C4-201200-4)
FLEXSOLAR® solar panels ore mode of monocrystalline solar cells in series with high
efficiency, high transmission rote, and anti-aging EVA. They ore designed for easy use,
extended longevity, and portable operation.
Unfolded View of the 120W Foldable Solar Panel:

Folded View of the 120W Foldable Solar Panel:

Specifications

Cables

• Passed conduction test, there was no short circuit, open circuit, dislocation, etc.
• Cables are free of dirt, scratches, damage, color difference or other defects.
• All materials meet RoHS environmental standards.

Specifications

Category| Location| Description| Cable Length| Wire Specification| Remark
---|---|---|---|---|---
output Ports| From junction box| suspension line of USB 2.0| 3 ‘ft (1 M)| 1 6 A WG| Connected
Type C (PD 60W)| I| I| Built-in
LED In dictators
USB 3.0
Extension cable of Anderson| JO ft

(3M)

| 16 AWG| Connected
Accessories| I| Anderson to DC5521 m a le connector| l ft (0.3 M)| 16AWG| I
11 0- in- 1 interchange le- con nectars| I| l 6AWG
Anderson to alligator clip cab le| l It (0.3 M)|

l1 6AWG

Bare cable with Anderson connector| l ft (0.3 M)| 16AWG
Anderson to SAE cable| 6.6 ft (2M)| IBAWG
SAE Polarity 1ReverseAdapt,er Connector

PWM Cot roller

| I| I| 20A/(12V/24V)
Carry Bag| I| I| With velcro storage pocket
Note: the specification of 10-in-1 interchangeable connectors is below

Solar charger controller(PWM)

Safety Instructions

1. Make sure your battery has enough voltage for the PWM to recognize the battery type before first installation.
2. The battery cable should be as short as possible to minimize loss.
3. The PWM is suitable for lead acid batteries (Flood, AGM, GEL) and lithium ions, (please make sure the PWM is set for the right type of battery before usage). It is not suited for nickel metal hydride, or other types of batteries.
4. The PWM is only suitable for regulating solar modules. Never connect any other charging source to the PWM.
5. It is normal for the PWM to be hot when the PWM is at work. Please install the PWM on a flat and well-ventilated place.
   20A Pulse Width Modulation (PWM) Controller Built-in industrial micro controller.
   Big led display, all adjustable parameter Full 3-stage PWM charge management.
   Built-in short-circuit protection, open-circuit protection, reverse protection, over-load protection.
   Dual MOSFET reverse current protection, low heat production.

2

| Negative solar input terminal

3

| Positive battery output terminal

4

| Negative battery output terminal

5

| Positive load output terminal

6

| Negative load output terminal

20A Pulse Width Modulation (PWM) Controller

configuration

Dimension (w x H x D)| 5.22.81.3 inch (1337034m m)
Net Weight| 0.341b/(154g)
Operation Temperature| **** -31°F to 149°F (-35°C to 65°c)

LCD Display/Key

Menu: switch between different display, or to enter/exit setting by long press.
Up: press to increase value Down: press to decrease value

Display Settings

Attention:

1. Press the [down] button to on/off load manually at main display.
2. The work mode is working as below:
   [24H] Load output 24 hours
   [1-23H] Load on after sunset and closed after, setting hours
   [OH] Dusk to dawn
   

Charging Parameters

ion 4 Strands

Constant Charging Voltage| 3.6V’4/’5| 4.2V’3/’4
Recovery Charge Voltage| 3.4V’4/’5| 4.0V’3/’4
Low Voltage Protection| 2.6V’4/’5| 3.lV’3/’4
Low Voltage Recovery| 2.9V’4/’5| 3.7V’3/’4
b04-b07 Parameters can’t be set
USB Output| 5V/2A
Self-consume| <JOmA
Operating Temperature| -35-+60°C
Size/Weight| l33’70’34mm/l54g

NOTE:

1. Charging parameters may vary based on availability of sunlight on the solar panels.
2. Product specifications are subject to change without notice.
3. Bold italic typeface voltage ‘2, ‘4 while using 24/48 system.

Troubleshooting

reversed

| Reconnect

Load icon off

| Made setting wrong| Set again
Battery law| Recharge
Load icon slaw flashing| Over load| Reduce load watt
Load icon fast flashing| Short circuit protection| Auto reconnect
Po wer off| Battery tao law/ Reverse| Check battery/Connection

BEFORE USING

What’s In the Box
Make sure you have all the following items included in the package. If any item is
damaged or missing, contact your dealer.

• 1 x 120W Solar Panel
• 1 x l’ (0.3m) cable with Anderson to DC5521 male connector
• 1 x 10-in-l interchangeable connectors
• 1 x l’ (0.3m) cable with Anderson to alligator clip
• 2 x l’ ( 0.3m) bare cable with Anderson connector from PWM
• 1 x 6.6’ (2m) Anderson to SAE cable
• 1 x SAE Polarity Reverse Adapter Connector
• 1 x PWM controller: 20A / (12V/24V)
• 1xcarrybag
• 1 x User Manual

OPERATION

Installation

1. Remove the product from the box.
2. Unfold and support the fordable solar panel like the sketch map below:
   • Lift and lay flat the portable solar panel;
   • Unfold the four sides of the panel;
   • Unfold the panels again to fully open the solar panel;
   • Either lay the panel on a flat surface or hang the panel using the hooks.;
3. Adjust the face of the fordable panel toward the sunlight
   

Choose the location

• Choose a flat location to place the solar panel.
• Place the solar panel in an open location. Make sure the panel can be exposed to the sun directly and avoid any shadow on the surface.
• Make sure the angle between panel and the sunlight is close to 90 degrees.
  System Connection
  There are two popular connections with solar system, including solar panel, power station, electronic equipment, and so on. For the power station as energy storage, the system connection as below

1. Charge Power Station
   • Connect the fordable solar panel to power station directly
   • Connect the power station to the electronic equipment, like phone, iPad, laptop
     and so on.

LED Indicator

1. * Red Light – panel exposed to sun light

   • Green Light – after connect electronic equipment to the type C output port
     Note: The electronic equipment can also be charged directly using USB outputs from the PWM controller while there is no power station.

2. Charge battery through the PWM (Solar Charge Controller)
   Connect the cable from the battery to the PWM battery output terminals first.
   Wait until the PWM recognizes the battery type.
   Connect the cable from solar panel to the PWM solar input terminal.
   NOTE: IT IS VERY IMPORTANT TO FOLLOW THE ABOVE-MENTIONED CONNECTION STEPS TO AVOID DAMAGING THE PWM CONTROLLER (SOLAR CHARGE CONTROLLER). ALWAYS CONNECT THE BATTERY TO THE PWM BATTERY TERMINALS BEFORE CONNECTING THE PWM TO THE SOLAR PANEL.

3. Charge Battery through Solar Ready RV SAE output

   • Use voltage meter to check the SAE output polarity
   • If the polarity is reversed, attach a SAE Polarity Reverse Adapter Connector to the Anderson to SAE connector then plug into the SAE output of RV
     

Maintenance

• Clean the surface of the solar panel when needed. Always use a soft sponge or cloth for cleaning. A mild, non-abrasive cleaning detergent may be used to remove stubborn dirt. Don’t clean when the panel surface is hot.
• Clean solar panels more frequently during drier months, as they may become covered in dust more quickly. A pressure washer is not recommended.
• Caution: Observe the maintenance instructions for all components used in the system, such as support frames, charge controller, batteries, etc.

warranty statement

FLEXSOLAR® warrants to the original consumer purchaser that the FLEXSOLAR® product will be free from defects in workmanship and material under normal consumer use during the applicable warranty period identified in the warranty Period’ section below, subject to the exclusions set forth below. This warranty statement sets forth FLEXSOLAR” total and exclusive warranty obligation. We will not assume, nor authorize any person to assume for us, any other liability in connection with the sale of our products.
Warranty Period:
The warranty period is 24 months. In each case, the warranty period is measured starting on the date of purchase by the original consumer purchaser. The sales receipt from the first consumer purchase, or other reasonable documentary proof, is required in order to establish the start date of the warranty period. Remedy :
FLEXSOLAR® will repair or replace (at FLEXSOLAR® option) any FLEXSOLAR® product that fails to operate during the applicable warranty period due to defect in workmanship or material. If a valid claim is made during the applicable period, FLEXSOLAR® , at its option, will either (1) replace the product, or (2) exchange the product with a product that is of equal value. A replacement product assumes the remaining warranty of the original product or 60 days from the date of replacement, whichever is greater. Customer is responsible for the return shipping costs.
Limited to Original Consumer Buyer:
The warranty on FLEXSOLAR® products is limited to the original consumer purchaser.
Exclusions:
FLEXSOLAR® warranty does not apply to (I) any product that is misused, abused, modified, damaged by accident, or used for anything other than normal consumer use as authorized in FLEXSOLAR0 current product literature, or (11) any product purchased through an online auction house.
How to Receive Service:
To obtain warranty service, you must contact our customer service team. If our customer service team determines that further assistance is required, they will give you a Return Material Authorization (“RMA”) number and will provide you with return instructions. You must properly package the product. clearly marking the RMA number on the package and including proof of your purchase date with the product.
We will process your return and send your repaired or replacement product to you in continental North America.
Exclusive Remedy; Limitation of Liability:
The foregoing provisions state FLEXSOLAR0 entire liability, and your exclusive remedy, for any breach of warranty, express or implied.
IN NO EVENT WILL FLEXSOLAR® BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL
DAMAGES ARISING FROM ANY USE OR MALFUNCTION OF ANY FLEXSOLAR PRODUCT, OR FROM ANY BREACH OF WARRANTY, INCLUDING DAMAGE TO OTHER DEVICES. IN NO EVENT WILL FLEXSOLAR’S LIABILITY FOR ANY CLAIM, WHETHER IN CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE AND STRICT LIABILITY) OR UNDER ANY OTHER THEORY OF LIABILITY, EXCEED THE AMOUNT PAID BY YOU FOR THE FLEXSOLAR0 PRODUCT.
Some states or provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

Product Label:

Open Circuit Voltage (Voe IV)| 23.7V
Short Circuit Current (lsc IA)| 6.36A
Normal Operating Cell Temperature (NOCT)| 45±2t:
Temperature Range ( ·c )| -20C ~+65 ·c
Power T de ranee| ±10%
Application Class| Class A
Gross Weight kg/(lbs)| 4.9kg/( 10.81bs)
Net Weight kg/(lbs)| 4.2kg/(9.3lbs)
Dimensions (unfolded) mm/in| 1653x564x5 mm/65.1 x22.2×0.2 in
Dimensions (folded) mm/in| Dimensions (folded) mm/in

Only qualified personnel should install or perform
maintenance work on these modules.
This unit produces electricity if exposed to light.
Follow all applicable electrical safety precautions.
Don’t disconnect when loading.
Don’t damage or scratch the surface of the module

UPC code:

INNOTECH ENTERPRISE LLC
Customer Support: 800-620-1249
[email protected]
flexsolarenergy.com

FLEXSOLAR® is a registered trademark of Intech Enterprise LLC dba Flex Solar.
® ALL rights reserved.
©2013-2024 FLEXSOLAR® is registered in the U.S.

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