Veratron B001043 Viewline 52mm Instruments User Manual
- June 17, 2024
- veratron
Table of Contents
B001043 Viewline 52mm Instruments
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Product Information
Specifications
The Viewline 52mm Instruments are high-quality gauges designed
for monitoring various parameters in vehicles and marine
applications.
- Part Numbers: A2C595xxxxx
- Available Dial Colors: Black, White
- Various Dial Scales and Pressure Ranges
Product Usage Instructions
Part Numbers
The part numbers correspond to different parameters being
monitored by the instrument, along with the dial color
variations.
Technical Data
The technical data provides detailed information about the
pressure ranges, sensor inputs, and other specifications for each
type of gauge.
Accessories
Accessories may include mounting hardware, wiring harnesses, and
sensor inputs required for installation.
FAQ
Q: What should I do before installing the Viewline 52mm
Instruments?
A: Before installation, ensure to turn off the
ignition, remove the ignition key, and disconnect the main circuit
switch if necessary to prevent electrical hazards.
Q: What safety precautions should I take during and after
installation?
A: During installation, note the Ingress
Protection (IP) ratings to ensure proper protection. After
installation, be cautious with electrical connections and avoid
short circuits to prevent damage.
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TIMELESS INSTRUMENTS
VIEWLINE 52MM INSTRUMENTS
USER MANUAL
rev. AG
EN DE IT FR ES PT
B001043
CONTENT
Part Numbers……………………………………………………………………………………………………. 3
Safety information ……………………………………………………………………………………………. 6 Safety during
Installation ………………………………………………………………………………………………..6 Safety after Installation
…………………………………………………………………………………………………… 7 Electrical
Connection………………………………………………………………………………………………………7
Mechanical Installation ……………………………………………………………………………………. 8 Before the
Assembly………………………………………………………………………………………………………..8 Installation with Spinlock
………………………………………………………………………………………………..9 Flush Mounting
……………………………………………………………………………………………………………… 10 Installation with
Brackets……………………………………………………………………………………………….11
Electrical installation ……………………………………………………………………………………… 12 Temperature /
Pressure / Rudder / Trim / Level Gauges (Resistive) ……………….. 13 Level Gauges
(Capacitive Sensors) ……………………………………………………………………………14 Exhaust Temperature
Gauges (Pyrometer Sensor)……………………………………………….15 Voltmeter
Gauges…………………………………………………………………………………………………………..16 Ammeter Gauges
…………………………………………………………………………………………………………… 17 Sensor
Calibration…………………………………………………………………………………………………………..18
Technical Data ………………………………………………………………………………………………… 19
Accessories ……………………………………………………………………………………………………. 20
CONTENT
2
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PART NUMBERS
COOLANT TEMPERATURE
Part Number
A2C59514170 A2C59514237 A2C59514176 A2C59514241
Dial Color
Black White Black White
Dial Scale (outer / inner) 120 °C / 250 °F 250 °F / 120 °C
Sensor Input 287.4 22.7 287.4 22.7
ENGINE OIL TEMPERATURE
Part Number
A2C59514160 A2C59514231 A2C59514165 A2C59514234
Dial Color
Black White Black White
Dial Scale (outer / inner) 150 °C / 300 °F 300 °F / 150 °C
Sensor Input 322.8 18.6 322.8 18.6
BOOST PRESSURE
Part Number
A2C59514149 A2C59514225
Dial Color Dial Scale (outer / inner)
Black White
2 bar / 30 psi
Sensor Input 10 184
FRESH WATER LEVEL
Part Number
A2C59514676 A2C59514677 A2C59514097 A2C59514192 A2C59514099 A2C59514193
Dial Color
Black White Black White Black White
Dial Scale (outer / inner) 0 1/1 0 1/1 E F
Sensor Input 4 20 mA 3 180 3 180
ENGINE OIL PRESSURE
Part Number
A2C59514123 A2C59514211 A2C59514128 A2C59514214 A2C59514111 A2C59514199
A2C59514202
Dial Color
Black White Black White Black White
White
Dial Scale (outer / inner) 5 bar / 80 psi 80 psi / 5 bar 10 bar / 150 psi 150 psi / 10 bar
Sensor Input 10 184 10 184 10 184 240 33.5
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PART NUMBERS B001043
TRANSMISSION OIL PRESSURE
Part Number
A2C59514136 A2C59514206 A2C59514141 A2C59514208 A2C59514145 A2C59514223
A2C1278230001
A2C1278250001
Dial Color
Black White Black White Black White
Black
Black
Dial Scale (outer / inner) 25 bar / 350 psi
30 bar / 435 psi
400 psi / 25 bar 10 bar 30 bar
Sensor Input 10 184
10 184
10 184 0 5 V 0 5 V
FUEL LEVEL
Part Number
A2C59514085 A2C59514186 A2C59514082 A2C59514184 A2C59514094 A2C59514190
A2C59514079 A2C59514182 A2C59514088 A2C59514188
Dial Color
Black White Black White Black White Black White Black White
Dial Scale (outer / inner) E F 0 1/1 E F 0 1/1 E F
Sensor Input 0 90 3 180 240 33.5 90 4 90 4
EXHAUST GAS TEMPERATURE
Part Number
A2C59512332 A2C59512333 A2C59512334 A2C59512335
Dial Color
Black White Black White
Dial Scale (outer / inner) 900 °C / 1650 °F 1650 °F / 900 °C
Sensor Input 37 mV 37 mV
VOLTMETER
Part Number A2C59512545 A2C59512546 A2C59512458 A2C59512459
Dial Color
Black White Black White
Dial Scale (outer / inner) 8 16 V 18 32 V
Sensor Input 8 16 VDC 18 32 VDC
PART NUMBERS
4
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WASTE WATER LEVEL
Part Number
A2C59512342 A2C59512343
Dial Color Dial Scale (outer / inner)
Black White
0 1/1
Sensor Input 4 20 mA
AMMETER
Part Number A2C59512328 A2C59512330 A2C59512329 A2C59512331
Dial Color
Black White Black White
Dial Scale (outer / inner) – 60 / + 60 A – 150 / + 150 A
Sensor Input 60 mV 60 mV
RUDDER ANGLE
Part Number
A2C59514154 A2C59514230
Dial Color Dial Scale (outer / inner)
Black White
– 40° / + 40°
Sensor Input 3 180
ENGINE TRIM
Part Number A2C59514180 A2C59514244
Dial Color Dial Scale (outer / inner)
Black White
UP DOWN
Sensor Input 167 10
PART NUMBERS
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SAFETY INFORMATION
SAFTY INFORMATION
WARNING · No smoking! No open fire or heat sources!
· The product was developed, manufactured and inspected according to the basic
safety requirements of EC Guidelines and state-ofthe-art technology.
· The instrument is designed for use in grounded vehicles and machines as well
as in pleasure boats, including non-classified commercial shipping.
· Use our product only as intended. Use of the product for reasons other than
its intended use may lead to personal injury, property damage or environmental
damage. Before installation, check the vehicle documentation for vehicle type
and any possible special features!
· Use the assembly plan to learn the location of the fuel/hydraulic/compressed
air and electrical lines!
· Note possible modifications to the vehicle, which must be considered during
installation!
· To prevent personal injury, property damage or environmental damage, basic
knowledge of motor vehicle/shipbuilding electronics and mechanics is required.
· Make sure that the engine cannot start unintentionally during installation!
· Modifications or manipulations to veratron products can affect safety.
Consequently, you may not modify or manipulate the product!
· When removing/installing seats, covers, etc., ensure that lines are not
damaged and plug-in connections are not loosened!
· Note all data from other installed instruments with volatile electronic
memories.
SAFETY DURING INSTALLATION
· During installation, ensure that the product’s components do not affect or
limit vehicle functions. Avoid damaging these components!
· Only install undamaged parts in a vehicle! · During installation, ensure
that the product
does not impair the field of vision and that it cannot impact the driver’s or
passenger’s head! · A specialized technician should install the product. If
you install the product yourself, wear appropriate work clothing. Do not wear
loose clothing, as it may get caught in moving parts. Protect long hair with a
hair net. · When working on the on-board electronics, do not wear metallic or
conductive jewellery such as necklaces, bracelets, rings, etc. · If work on a
running engine is required, exercise extreme caution. Wear only appropriate
work clothing as you are at risk of personal injury, resulting from being
crushed or burned. · Before beginning, disconnect the negative terminal on the
battery, otherwise you risk a short circuit. If the vehicle is supplied by 6
auxiliary batteries, you must also disconnect the negative terminals on these
batteries! Short circuits can cause fires, battery explosions and damages to
other electronic systems. Please note that when you disconnect the battery,
all volatile electronic memories lose their input values and must be
reprogrammed. · If working on gasoline boat motors, let the motor compartment
fan run before beginning work. · Pay attention to how lines and cable
harnesses are laid so that you do not drill or saw through them! · Do not
install the product in the mechanical and electrical airbag area! · Do not
drill holes or ports in load-bearing or stabilizing stays or tie bars! · When
working underneath the vehicle, secure it according to the specifications from
the vehicle manufacturer.
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· Drill small ports; enlarge and complete them, if necessary, using taper
milling tools, sabre saws, keyhole saws or files. Deburr edges. Follow the
safety instructions of the tool manufacturer.
· Use only insulated tools if work is necessary on live parts.
· Use only the multimeter or diode test lamps provided, to measure voltages
and currents in the vehicle/machine or boat. Use of conventional test lamps
can cause damage to control units or other electronic systems.
SAFETY INFORMATION · The electrical indicator outputs and cables
connected to them must be protected from direct contact and damage. The cables
in use must have enough insulation and electric strength and the contact
points must be safe from touch. · Use appropriate measures to also protect the
electrically conductive parts on the connected consumer from direct contact.
Laying metallic, uninsulated cables and contacts is prohibited.
SAFETY AFTER INSTALLATION
· Connect the ground cable tightly to the negative terminal of the battery.
· Reenter/reprogram the volatile electronic memory values.
· Check all functions. · Use only clean water to clean the components.
Note the Ingress Protection (IP) ratings (IEC 60529).
ELECTRICAL CONNECTION
· Note cable cross-sectional area! · Reducing the cable cross-sectional area
leads
to higher current density, which can cause the cable cross-sectional area in
question to heat up! · When installing electrical cables, use the provided
cable ducts and harnesses; however, do not run cables parallel to ignition
cables or to cables that lead to large electricity consumers. · Fasten cables
with cable ties or adhesive tape. Do not run cables over moving parts. Do not
attach cables to the steering column! · Ensure that cables are not subject to
tensile, compressive or shearing forces. · If cables are run through drill
holes, protect them using rubber sleeves or the like. · Use only one cable
stripper to strip the cable. Adjust the stripper so that stranded wires are
not damaged or separated. · Use only a soft soldering process or commercially
available crimp connector to solder new cable connections!
· Make crimp connections with cable crimping pliers only. Follow the safety
instructions of the tool manufacturer.
· Insulate exposed stranded wires to prevent short circuits.
· Caution: Risk of short circuit if junctions are faulty or cables are
damaged.
· Short circuits in the vehicle network can cause fires, battery explosions
and damages to other electronic systems. Consequently, all power supply cable
connections must be provided with weldable connectors and be sufficiently
insulated.
· Ensure ground connections are sound. · Faulty connections can cause short
circuits.
Only connect cables according to the electrical wiring diagram. · If operating
the instrument on power supply units, note that the power supply unit must be
stabilized and it must comply with the following standard: DIN EN 61000, Parts
6-1 to 6-4.
7
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MECHANICAL INFORMATION
MECHANICAL INSTALLATION
WARNING · Before beginning, disconnect the negative terminal on the battery,
otherwise you risk a short circuit. · If the vehicle is supplied by auxiliary
batteries, you must also disconnect the negative terminals on
these batteries! Short circuits can cause fires, battery explosions and
damages to other electronic systems. Please note that when you disconnect the
battery, all volatile electronic memories lose their input values and must be
reprogrammed.
BEFORE THE ASSEMBLY
1. Before beginning, turn off the ignition and remove the ignition key. If
necessary, remove the main circuit switch.
2. Disconnect the negative terminal on the battery. Make sure the battery
cannot unintentionally restart.
3. Place the device at least 500 mm away from any magnetic compass.
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MECHANICAL INSTALLATION
INSTALLATION WITH SPINLOCK
Conventional assembly. (Instrument is put into the drill hole from the front).
The panel width may be within a range of 0.5 to 20 mm. The drill hole must
have a diameter of 53 mm [B].
WARNING · Do not drill holes or ports in load-bearing or stabilizing stays or
tie bars! · Note the necessary clearance behind the drill hole or port at the
installation location. Required
mounting depth: 65 mm. · Drill small ports; enlarge and complete them, if
necessary, using taper milling tools, saber saws,
keyhole saws or files. Deburr edges. Follow the safety instructions of the
tool manufacturer.
1. Different bezels may be installed as alternatives to the supplied front
ring. In this case, gently remove the bezel using a screwdriver [A] and
install the new bezel on the instrument and press it on until it is flush with
the instrument glass.
Note: the bezel cannot be used after removal since it can be damaged.
IMPORTANT: if installing a chrome bezel, make sure to configure the device
BEFORE installing it, as the metallic particles contained in the chrome
material might affect the NFC performance!
Create a circular hole in the panel considering the device dimensions. [B] 2.
Remove the spinlock and insert the device from the front. [C] 3. Adjust the
spinlock ad shown in picture [D] according to the panel thickness
4. Carefully screw in the spinlock by hand at least two turns.
5. Insert the connector.
A
B
C
D
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FLUSH MOUNTING
MECHANICAL INSTALLATION
The recommended panel thickness is 1.5 to 3 mm. The drill hole must have a diameter of 48.1 mm. [A]
Ensure that the installation location is level and has no sharp edges.
WARNING · Do not drill holes or ports in load-bearing or stabilizing stays or
tie bars! · Note the necessary clearance behind the drill hole or port at the
installation location. Required
mounting depth: 65 mm. · Drill small ports; enlarge and complete them, if
necessary, using taper milling tools, saber saws,
keyhole saws or files. Deburr edges. Follow the safety instructions of the
tool manufacturer.
1. Create a circular hole in the panel considering the device dimensions. [A]
2. Remove the spinlock.
3. Gently remove the bezel using a screwdriver. [B] Note: the bezel cannot be
used after removal since it can be damaged.
4. Place the flush mount seal A2C53215640 (not included) on the instrument
glass.
5. Put the instrument into the drill hole from the back [C].
6. Adjust the instrument so that the gauge is level and fasten it to the stud
bolts on the rear side of the panel, using the flush mount fixing bracket
A2C59510864 (not included) [D].
7. Insert the connector.
A
B
C
D
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INSTALLATION WITH BRACKETS
MECHANICAL INSTALLATION
Conventional assembly. (Instrument is put into the drill hole from the front).
The panel width may be within a range of 0.5 to 20 mm. The drill hole must have a diameter of 53 mm.
WARNING · Do not drill holes or ports in load-bearing or stabilizing stays or
tie bars! · Note the necessary clearance behind the drill hole or port at the
installation location. Required
mounting depth: 65 mm. · Drill small ports; enlarge and complete them, if
necessary, using taper milling tools, saber saws,
keyhole saws or files. Deburr edges. Follow the safety instructions of the
tool manufacturer.
1. Create a circular hole in the panel considering the device dimensions.
2. Remove the spinlock and insert the device from the front.
3. Screw the stud bolts into the provided drill holes in the enclosure.
Max. stud bolt torque is 1.5 Nm.
4. Place the bracket on the stud bolt and handtighten the knurled nut.
5. Make sure the seal lays flat between the panel and the front ring.
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ELECTRICAL INSTALLATION
ELECTRICAL INSTALLATION
WARNING · Refer to the safety rules described in the electrical connections
section of the safety information
chapter of this document!
Depending on the configuration, insert the cable into the 8-pin contact
enclosure according to the following pin assignment.
The contacts must audibly lock into place.
Now insert the plug into the gauge.
Note the inverse polarity protection nose in the process.
Pin No. Wire color
1
Red
Description KL. 15 Ignition plus
2
Black
KL. 31 Ground
3
Black / Blue Sensor ground *
4
Brown
KL. 30 Battery Power 12 / 24 V
5
Green
Sensor signal *
6
Blue / Red KL. 58 Illumination
7
Yellow / Black Warning LED ground
8
Yellow / Red Warning LED plus
- not connected on voltmeter instruments
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CONNECTION DIAGRAMM FOR:
ELECTRICAL INSTALLATION
TEMPERATURE / PRESSURE / RUDDER / TRIM / LEVEL GAUGES (RESISTIVE)
Designations in the wiring diagrams:
30 Term. 30 steady-state plus 58 Term. 58 – lighting 12 V
15 Term. 15 ignition plus
31 Term. 31 – ground
F1 Fuse 5A quick-response
L1 External warning lamp (max. 1 A)
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CONNECTION DIAGRAMM FOR: LEVEL GAUGES (CAPACITIVE SENSORS)
Connections to sensors: N02-240 /-402 /-404 /-406
ELECTRICAL INSTALLATION
Connection to sensors: N02-240-/-802 /-902 /-904 /-906
1 Green 3 White
2 Yellow 4 Brown
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CONNECTION DIAGRAMM FOR:
ELECTRICAL INSTALLATION
EXHAUST TEMPERATURE GAUGES (PYROMETER SENSOR)
· Do not shorten the measuring lead!
WARNING
Connection to pyrometer sensor N03-320-264 via 6 m extension cable B00063201.
Extension Cable
A Blue
GND
C White Signal
Pyrometer sensor
B Red
GND
D Yellow Signal
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CONNECTION DIAGRAMM FOR: VOLTMETER GAUGES
ELECTRICAL INSTALLATION
16
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CONNECTION DIAGRAMM FOR: AMMETER GAUGES
ELECTRICAL INSTALLATION
Connection to the ammeter shunt
A2C59514043 (60 A) and A2C59514047 (150 A) via 10 m extension cable
A2C59512679.
Designations in the wiring diagrams:
30 Term. 30 steady-state plus 12 V 15 Term. 15 ignition plus 58
Term. 58 lighting
31 Term. 31 – ground
F1 Fuse 5A quick-response A1 Alternator
B1 Battery S1 Starter
WARNING · Do not shorten the 10 m measuring lead (cables a and b)!
The starter current should not go through the shunt. WARNING
· Pinout is NOT the same as for other gauges!
17
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WARNING · Do not reduce the existing cable cross section!
ELECTRICAL INSTALLATION
c Green d Blue / Black
General Terminal Diagram: In special cases, show the ship’s electrical diagram
to your boatyard or to a branch or agent and ask for advice on how to connect
the sensors.
SENSOR CALIBRATION
There are some ViewLine 52mm gauges, that have sensor curves which can be
calibrated. (E.g. Fuel Level gauge 90-0Ohm, Voltmeter)
Adjust the setting with an insulated screwdriver when the tank is empty.
Rotate the potentiometer until the gauge reads empty (0 or E). The
potentiometer`s setting range for level gauges is between 60 and 90 Ohm. The
other end of the curve can not be adjusted.
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TECHNICAL DATA
TECHNICAL DATA
DATASHEET
Nominal Voltage
12 V / 24 V
Operating Voltage
10 32 V with overvoltage and reverse polarity protection
Current consumption < 140 mA with warning LED
Protection class
IP 67 front side, IP 52 rear side acc. IEC60529
Lens
PMMA double lens
Housing
Ø52 mm Polycarbonate (PC)
Installation depth Bezels
50 mm
PC (black, white) or ABS (chrome) several color and shapes
Dial Pointer
Backlit, different colors (black, white) Backlit, white on black dials; red on white dials 90° and 270° deflection angle
Illumination
Dial: LED amber (605 nm) Pointer: LED red (632 nm)
Warning LED Operating temperature
Red (632 nm) -30°C to +80°C with chrome bezel -30°C to +70°C
Storage temperature
-30°C to +80°C with chrome bezel -30°C to +70°C
Flammability
flame retardant acc. UL94-V0
Connector Mounting
Tyco / Hirschmann MQS connector 8 pins Spinlock Nut locking height 0.5 20 mm Optional Studs and Brackets locking height 2 15 mm
Certifications
CE, Reach, RoHS
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ACCESSORIES
Description Adapter cable 8-poles 10 m Ammeter harness Spinlock Nut 52 mm Flush mount mounting kit Flush mount seal Bracket assembly mounting kit Connector set 8 pins Blind plug for 52 mm Bezel Round Black Bezel Round White Bezel Round Chrome Bezel Triangular Black Bezel Triangular White Bezel Triangular Chrome Bezel Flat Black Bezel Flat White Bezel Flat Chrome
Part Number A2C59512947 A2C59512679 A2C5205947101 A2C59510864 A2C53215640 A2C59510854 A2C59510850 A2C5312164501 A2C5318602701 A2C5318602801 A2C5318602901 A2C5318602401 A2C5318602501 A2C5318602601 A2C5318604001 A2C5318602201 A2C5318602301
Visit http://www.veratron.com for the complete list of accessories.
ACCESSORIES
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veratron AG Industriestrasse 18 9464 Rüthi, Switzerland
T +41 71 7679 111 info@veratron.com veratron.com
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document is strictly prohibited unless with prior authorization in writing
from veratron AG, except for the following actions:
Printing the document in its original format, totally or partially. Copying
contents without any modifications and stating veratron AG as copyright owner.
Veratron AG reserves the right to make modifications or improvements to the
relative documentation without notice.
Requests for authorization, additional copies of this manual or technical
information on the latter, must be addressed to veratron AG.
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