POLAR GE632 Door Stainless Steel Direct Draw Keg Beer Instruction Manual

POLAR GE632 By Stainless Steel Direct Draw Keg Beer

Product Description

The POLAR Beer Dispenser comes in two models, GE632 for 1 Keg 1 Tap and GE633 for 2 Keg 2 Tap. It is designed for direct draw beer dispensing, providing a convenient solution for serving cold draft beer.

Specifications

• Model: GE632 (1 Keg 1 Tap), GE633 (2 Keg 2 Tap)
• Usage: Beer Dispenser
• Manufacturer: POLAR

Installation

1. Remove all packaging materials and ensure proper clearance around the unit for ventilation.
2. Place the dispenser upright and allow it to stand for approximately 12 hours before operation if it has been moved or stored in a different position.
3. Position the dispenser at least 2.5cm away from walls and objects, with a minimum of 20cm clearance on the top. Avoid placing it next to heat sources.

Connection

1. Pull out the air conduction hose from the hole in the cabinet surface.
2. Unscrew the bolts to release the cover plate on the cabinet’s inner surface.
3. Thread the beer line through the big black washer and insert it into the cabinet via the hole.
4. Insert the air conduction hose into the beer tower and fix the tower in place with screws.
5. Adjust the tap using the tensioner if needed to stabilize the beer tower.

FAQ

• Q: What should I do if I find damage to the product during transit?
  A: If you notice any damage as a result of transit, contact your POLAR dealer immediately for assistance.

• Q: Can I use the beer dispenser in vans or trailers?
  A: The beer dispenser is not suitable for use in vans, trailers, food trucks, or similar vehicles.

Safety Instructions

• Position on a flat, stable surface.
• A service agent/qualified technician should carry out installation and any repairs if required. Do not remove any components or service panels on this product.
• Consult Local and National Standards to comply with the following:
  • Health and Safety at Work Legislation
  • BS EN Codes of Practice
  • Fire Precautions
  • IEE Wiring Regulations
  • Building Regulations
• DO NOT use jet/pressure washers to clean the appliance.
• DO NOT use the appliance outside.
• DO NOT store food in the appliance.
• DO NOT use this appliance to store medical supplies.
• DO NOT allow oil or fat to come into contact with the plastic components or door seal. Clean immediately if contact occurs.
• DO NOT store products on top of the appliance.
• Always carry, store and handle the appliance in a vertical position and move by holding the base of the appliance.
• Always switch off and disconnect the power supply to the unit before cleaning.
• Keep all packaging away from children. Dispose of the packaging in accordance with the regulations of local authorities.
• If the power cord is damaged, it must be replaced by a POLAR agent or a recommended qualified technician in order to avoid a hazard.
• This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved.
• Children shall not play with the appliance.
• Cleaning and user maintenance shall not be made by children without supervision.
• Keep the appliance and its cord out of reach of children less than 8 years.
• The appliance is not intended to be operated using an external timer or a separate remote-control system.
• Polar recommends that this appliance should be periodically tested (at least annually) by a Competent Person. Testing should include, but not be limited to: Visual Inspection, Polarity Test, Earth Continuity, Insulation Continuity and Functional Testing.
• POLAR recommend that this product be connected to a circuit protected by an appropriate RCD (Residual Current Device).

Caution: Risk of Fire

• Do not store explosive substances such as aerosol cans with a flammable propellant in this appliance.

• Warning: Keep all ventilation openings clear of obstruction. The unit should not be boxed in without adequate ventilation.

• Warning: Do not use mechanical devices or other means to accelerate the defrosting process, other than those recommended by the manufacturer.
  Warning: Do not damage the refrigerant circuit.

• Warning: Do not use electrical appliances inside the food storage compartments of the appliance.

Product Description
GE632 – Direct Draw Beer Dispenser (1 Keg 1 Tap)
GE633 – Direct Draw Beer Dispenser (2 Keg 2 Tap)

Introduction

Please take a few moments to carefully read through this manual. Correct maintenance and operation of this machine will provide the best possible performance from your POLAR product.

Pack Contents
The following is included:

• Beer Dispenser
• Drip pan
• Beer tower assembly
• CO2 line
• Tee joint for CO2 lines
• Screws and washers
• Multi-function spanner
• Instruction manual

POLAR prides itself on quality and service, ensuring that at the time of unpacking the contents are supplied fully functional and free of damage. Should you find any damage as a result of transit, please contact your POLAR dealer immediately.

Installation

Not for use in vans or trailers, food trucks or similar vehicles.
If the unit has not been stored or moved in an upright position, let it stand upright for approximately 12 hours before operation. If in doubt allow to stand.

1. Remove the appliance from the packaging. Make sure that all protective plastic film and coatings are thoroughly removed from all surfaces.
2. To optimize performance and longevity, ensure a minimum clearance of 2.5cm is maintained between the unit and walls and other objects, with a minimum 20cm clearance on the top. NEVER LOCATE NEXT TO A HEAT SOURCE.

Note: Before using the appliance for the first time, clean the interior with soapy water then dry well.

Location

• The appliance is intended for indoor use only.
• Be sure the location chosen has a floor strong enough to support the total weight of the cabinet and contents. A fully loaded unit can weigh as much as 450kg. Reinforce the floor as necessary to provide maximum loading.
• For the most efficient refrigeration, be sure to provide good air circulation inside and outside.

Ventilation

• Be sure that the unit has access to ample air. Avoid hot corners and locations near stoves and ovens.
• Should it become necessary to lay the unit on its side or back for any reason, allow at least 12 hours before start-up so as to allow compressor oil to flow back to the sump. Failure to meet this requirement can cause compressor failure and unit damage.

Levelling

• A level cabinet will perform better because the doors will line up with the frames properly, the cabinet will not be subject to undue strain and the contents inside the cabinet will not move around.
• Use a level to make sure the unit is level from front to back and side to side.
• Units supplied with legs will have adjustable bullet feet to make the necessary adjustments. If the unit is supplied with castors, set the brakes on the castors to keep the appliance in position.
• Ensure the floor where the unit is to be located is level.

Caution: Failure to follow all the due installation instructions will invalidate your guarantee.

Connection

Connecting the beer tower

1. Pull out the air conduct hose from the hole in the cabinet surface.
2. Unscrew the 2 bolts to release the cover plate which is located on the cabinet’s inner surface.
3. Thread the big black washer through the beer line that is coming from the beer tower.
4. Insert the beer line into the cabinet via the hole. Then insert the air conduct hose into the beer tower.
5. Align all holes and install the 4 screws to fix the beer tower in place.
6. Slide the beer tower’s shade downward fully.
7. Re-attach and fix the cover plate to the cabinet’s inner surface with bolts.
8. In case the beer tower is not stable, you can adjust the tap as needed. Open the top cap of the beer tower first. Then use the supplied spanner to adjust the tap.

Connecting the CO2 cylinder and beer keg
Note: The diagram below is for reference only. For actual connections, please follow the manufacturer’s instructions supplied with the CO2 cylinder and beer keg. All connections should be done by professionals only. Be gentle when locating CO2 cylinder and beer keg into the cabinet to avoid any damage .

1. Beer keg (Not supplied)
2. Keg tap
3. Beer line
4. Beer tower
5. CO2 line
6. Tee Joint for CO2 lines
7. CO2 regulator (Not supplied)
8. CO2 cylinder (Not supplied)
9. CO2 line (#1)
10. CO2 line (#2)

Warning:

• Make sure that all fittings in system are tight. Always keep the CO2 cylinder in vertical position. The recommended pressure for the CO2 system is 8-10 psi.
• Always handle the CO2 cylinder with care. Never lay flat or drop!
• Handle all pressure system components with care. Do not use excessive pressures. Be sure instructions are understood thoroughly. If in doubt, contact your dealer/distributor for explanation.
• Filled CO2 cylinders are potentially dangerous because of the pressure they contain. If you are unfamiliar with their use or the use of the CO2 regulator, seek information from your local distributor, or your local beverage man before proceeding

When necessary to connect a remote CO2 cylinder, use below diagram for reference. For actual connections, ensure to follow the manufacturer’s instructions supplied with the CO2 cylinder.

Beer keg layout: Model GE632

Beer keg layout: Model GE633

Beer keg layout: Model GE633

Operation

Control Panel

• For GE632: The control panel is located on the rear wall inside the cabinet.
• For GE633: The control panel is located on the front of the appliance.

To lock/unlock the keyboard, press and together for more than 3 seconds. Display will flash POF (locked) / PON (unlocked).

Turn On

• Close the door(s) of the appliance.
• Connect the appliance to a mains power supply.

Set the Operating Temperature

1. Hold the SET button for 3 seconds. The value of the current set point will be displayed.
2. Press the or button to display the required temperature.
3. Press the SET button to store the temperature.

Manual Defrost
Press and hold the defrost button for 2 seconds to begin a manual defrost. The defrost light illuminates. The defrost cycle will end automatically.

Lock/Unlock the Doors
Use the keys provided to lock/unlock the door.

Serving

• Before serving, ensure to locate the drip tray(s) in place.
• Pull the tap toward you to begin pouring.
• Raise the tap handle to close the tap.

Cleaning, Care & Maintenance

Switch off and disconnect from the power supply before cleaning and maintenance.

• Warm, soapy water is recommended for cleaning. Cleaning agents may leave harmful residues. Wipe the exterior with a damp cloth.
• Empty and clean the drip trays regularly.
• A POLAR agent or qualified technician should carry out repairs if required.

Cleaning the cabinet
The interior and exterior can be cleaned using soap and warm water. If this is not sufficient, try ammonia and water or a non-abrasive liquid cleaner. When cleaning the exterior, always rub with the “grain” of the stainless steel to avoid marring the finish. Do not use an abrasive cleaner because it will scratch the stainless steel and plastic and can damage the breaker strips and gaskets.

Cleaning the Condenser Coil
The condenser coil requires regular cleaning, with the recommended frequency of every 90 days. In some instances, you may find there is a large amount of debris and dust or grease accumulated prior to the 90-day period. Thus the condenser coil should be cleaned more frequently.  If the buildup on the coil consists of only light dust and debris the condenser coil can be cleaned with a simple brush. Heavier dust buildup may require a vacuum or even compressed air to blow through the condenser coil. If heavy grease is present, there are de-greasing agents available for refrigeration use and specifically for the condenser coils. The condenser coil may require a spray with the de- greasing agent and then blown through with compressed air. Failure to maintain a clean condenser coil can initially cause high temperatures and excessive run times, continuous operation with dirty or clogged condenser coils can result in compressor failures.

Neglecting the condenser coil cleaning procedures will void any warranties associated with the compressor or cost to replace the compressor. In order to maintain proper refrigeration performance, the condenser fins must be cleaned of dust, dirt and grease regularly. It is recommended that this be done at least every 3 months. If conditions are such that the condenser is totally blocked, the frequency of cleaning should be increased. Clean the condenser with a vacuum cleaner or stiff brush. If extremely dirty, a commercially available condenser cleaner may be required.

Stainless Steel Care
To maintain the stainless steel exterior of your Polar item, please consider the following information:

• Never:
  • Use abrasive Scourers or scrubbing pads, etc.
  • Use Chlorinated or acidic detergents
  • Allow anything e.g. food, dirt, cleaning chemicals to remain on the surface for longer than necessary, clean them off right away.
  • Allow the surface to remain wet.
• Do:
  • Clean often.
  • Use soft Cloths or plastic Scourers.
  • Rub with the grain of the metal, rather than across it.
  • Use detergents and polish designed for cleaning Stainless Steel.
  • Ensure that the cleaning products are washed off fully and that the steel is left dry.

Gasket Maintenance

• Gaskets require regular cleaning to prevent mould and mildew buildup and also to keep the elasticity of the gasket.
• Gasket cleaning can be done with the use of warm soapy water. Avoid full strength cleaning products on gaskets as this can cause them to become brittle and prevent proper seals. Also, never use sharp tools or knives to scrape or clean the gasket which could possibly tear the gasket and rip the bellows.
• Gaskets can easily be replaced and do not require the use of tools or authorized service persons. The gaskets are “Dart” style and can be pulled out of the grove in the door and new gaskets can be “pressed” back into place.

Doors/Hinges
Over time and with heavy use, doors the hinges may become loose. If it is noticed that the door is beginning to sag, it may become necessary to tighten the screws that mount the hinge brackets to the frame of the unit. If the doors are loose or sagging this can cause the hinge to pull out of the frame which may damage both the doors and the door hinges. In some cases this can require qualified service agents or maintenance personnel.

Drain Maintenance

• Each unit has a drain located inside the unit which removes the condensation from the evaporator coil and evaporates it at an external condensate evaporator pan. The drain may become loose or even disconnected resulting from moving or bumping the drain.
• If you notice excessive water accumulation on the inside of the unit, be sure the drain tube is connected from the evaporator housing to the condensate evaporator drain pan.
• If water is collected underneath the unit, you may need to check the condensate evaporator drain tube to make sure it is still located inside the drain pan.
• The levelling of the unit is important as the units are designed to drain properly when on a level surface. If your floor is not level this can also cause drain problems. Make sure all drain lines are free of obstructions, or blocked drain lines will cause water to back up and overflow the drain pans.

Troubleshooting

A qualified technician must carry out repairs if required.

Technical Specifications
Note: Due to our continuing program of research and development, the specifications herein may be subject to change without notice.

Electrical Wiring
POLAR appliances are supplied with a 3 pin BS1363 plug and lead. The plug is to be connected to a suitable mains socket. POLAR appliances are wired as follows:

• Live wire (coloured brown) to the terminal marked L
• Neutral wire (coloured blue) to the terminal marked N
• Earth wire (coloured green/yellow) to the terminal marked E

This appliance must be earthed.
If in doubt consult a qualified electrician. Electrical isolation points must be kept clear of any obstructions. In the event of any emergency disconnection being required they must be readily accessible.

Disposal
EU regulations require refrigeration product to be disposed of by specialist companies who remove or recycle all gasses, metal and plastic components. Consult your local waste collection authority regarding disposal of your appliance. Local authorities are not obliged to dispose of commercial refrigeration equipment but may be able to offer advice on how to dispose of the equipment locally.
Alternatively, call the POLAR helpline for details of national disposal companies within the EU.

b
The WEEE logo on this product or its documentation indicates that the product must not be disposed of as household waste. To help prevent possible harm to human health and/or the environment, the product must be disposed of in an approved and environmentally safe recycling process. For further information on how to dispose of this product correctly, contact the product supplier, or the local authority responsible for waste disposal in your area. POLAR parts have undergone strict product testing in order to comply with regulatory standards and specifications set by international, independent, and federal authorities.
POLAR products have been approved to carry the following symbol:

All rights reserved. No part of these instructions may be produced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of POLAR. Every effort is made to ensure all details are correct at the time of going to press, however, POLAR reserve the right to change specifications without notice.

DECLARATION OF CONFORMITY

UK +44 (0)845 146 2887

http://www.polar-refrigerator.com/

References

• Polar Refrigeration - Commercial Refrigeration

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