PROFILE DESIGN 35 Aerobar Extensions Instruction Manual
- June 17, 2024
- PROFILE DESIGN
Table of Contents
- PROFILE DESIGN 35 Aerobar Extensions
- Product Information
- Product Usage Instructions
- INTRODUCTION
- COMPONENT LIST
- PART DRAWINGS
- PRODUCT SPECIFIC SETUP LIMITATIONS
- TORQUE SETTINGS
- INSTALLATION INSTRUCTIONS
- HOW TO CUT THE EXTENSIONS
- Limited Warranty
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
PROFILE DESIGN 35 Aerobar Extensions
Product Information
Specifications
- Product Name: Aerobar Extensions
- Model: Various sizes available (e.g., 26A, 39A, 52A)
- Material: Carbon fibre
- Length Options: 340mm and 400mm
Product Usage Instructions
Introduction
Your Aerobar Extensions kit should contain the necessary components for
installation.
Installation
- Check that all components are included in the kit.
- Inspect the extensions for any damage before installation.
- Attach the left and right extensions according to the model and the desired length.
- Secure the extensions in place following the manufacturer’s guidelines.
Maintenance
Periodically check the extensions for any signs of damage, especially
scratches that may compromise the integrity of the carbon material. Replace
damaged extensions immediately.
FAQ
-
Q: What should I do if any components are missing from the extension kit?
A: If anything is missing from the extension kit, please contact your dealer for assistance. -
Q: How often should I check the extensions for damage?
A: It is recommended to periodically check the extensions for damage, especially after heavy use or accidents. Any visible damage should prompt immediate replacement of the extension.
INTRODUCTION
Thank you for purchasing this set of Profile Design Aerobar Extensions. These instructions apply to the following extension series: SLC (35, 43, 45/25, 50) and A (26, 39, 52, 35, 43, 45/25, 50).
Please read these instructions thoroughly before attempting to install this item. Proper installation is required for compliance with Profile Design’s warranty policy. If you are not familiar with the installation of Aerobars or their accessories, please seek the assistance of your local Profile design dealer by logging on to www.profile-design.com and using “dealer search” or by calling Profile Design’s customer service number p.# 888.800.5999.
Note to Dealers:
If you install this product for the consumer, please provide him/her with this
owner’s manual after installation.
Tools and materials required
- Assembly compounds such as Finish Line Fiber Grip™
- Cutting guide
- Hacksaw with a 32T blade for Carbon Extensions
- Hacksaw with an 18T blade for Aluminum Extensions
- Half-round file
- Electrical/Insulation tape
- Clean, lint-free cloth
Your Extension kit should contain:
- Two (2) extensions (Carbon or Aluminum)
- Two (2) grip end bar plugs
- Two (2) cable exit bar plugs
Optional accessories compatible with these extensions:
- Aeria II Series Brackets
- Sonic Series Brackets
- Universal Computer Mount
If anything is missing from the extension kit please contact your dealer.
WARNING:
Periodically check the extension for damage, particularly for scratches
through the clearcoat (carbon parts) that could lead to degradation and
weakening of the base material. Replace your extension if you notice any
damage from use or accident.
COMPONENT LIST
26A 400mm
Ref.#| Part.#| QTY.
Req.
| Part Description
---|---|---|---
1| 852295| 1| 26a Aerobar Extensions 400mm (L)
2| 852296| 1| 26a Aerobar Extensions 400mm (R)
39A 340mm
Ref.#| Part.#| QTY.
Req.
| Part Description
---|---|---|---
1| 852307| 1| 39a Aerobar Extensions 340mm (L)
2| 852308| 1| 39a Aerobar Extensions 340mm (R)
39A 400mm
Ref.#| Part.#| QTY.
Req.
| Part Description
---|---|---|---
1| 852297| 1| 39a Aerobar Extensions 400mm (L)
2| 852298| 1| 39a Aerobar Extensions 400mm (R)
39AH 400mm
Ref.#| Part.#| QTY.
Req.
| Part Description
---|---|---|---
1| 852293| 1| 39aH Aerobar Extensions 365mm (L)
2| 852294| 1| 39aH Aerobar Extensions 365mm (R)
52A 340mm
Ref.#| Part.#| QTY.
Req.
| Part Description
---|---|---|---
1| 852305| 1| 52a Aerobar Extensions 340mm (L)
2| 852306| 1| 52a Aerobar Extensions 340mm (R)
52A 400mm
Ref.#| Part.#| QTY.
Req.
| Part Description
---|---|---|---
1| 852299| 1| 52a Aerobar Extensions 400mm (L)
2| 852300| 1| 52a Aerobar Extensions 400mm (R)
35A/35SLC 340mm
Ref.#| Part.#| QTY.
Req.
| Part Description
---|---|---|---
1| 852245| 1| 35a Aerobar Extensions 340mm (L)
2| 852246| 1| 35a Aerobar Extensions 340mm (R)
3| 852277| 1| 35SLC Aerobar Extensions 340mm (L)
4| 852278| 1| 35SLC Aerobar Extensions 340mm (R)
35A/35SLC 400mm
Ref.#| Part.#| QTY.
Req.
| Part Description
---|---|---|---
1| 852266| 1| 35a Aerobar Extensions 400mm (L)
2| 852267| 1| 35a Aerobar Extensions 400mm (R)
3| 852279| 1| 35SLC Aerobar Extensions 400mm (L)
4| 852280| 1| 35SLC Aerobar Extensions 400mm (R)
43A/43SLC 400mm
Ref.#| Part.#| QTY.
Req.
| Part Description
---|---|---|---
1| 852275| 1| 43a Aerobar Extensions 400mm (L)
2| 852276| 1| 43a Aerobar Extensions 400mm (R)
3| 852281| 1| 43SLC Aerobar Extensions 400mm (L)
4| 852282| 1| 43SLC Aerobar Extensions 400mm (R)
4525A/4525SLC 400mm
Ref.#| Part.#| QTY.
Req.
| Part Description
---|---|---|---
1| 852247| 1| 4525a Aerobar Extensions 400mm (L)
2| 852248| 1| 4525a Aerobar Extensions 400mm (R)
3| 852283| 1| 4525SLC Aerobar Extensions 400mm (L)
4| 852284| 1| 4525SLC Aerobar Extensions 400mm (R)
50A 340mm
Ref.#| Part.#| QTY.
Req.
| Part Description
---|---|---|---
1| 852270| 1| 50a Aerobar Extensions 340mm (L)
2| 852271| 1| 50a Aerobar Extensions 340mm (R)
50A/50SLC 400mm
Ref.#| Part.#| QTY.
Req.
| Part Description
---|---|---|---
1| 852249| 1| 50a Aerobar Extensions 400mm (L)
2| 852250| 1| 50a Aerobar Extensions 400mm (R)
3| 852285| 1| 50SLC Aerobar Extensions 400mm (L)
4| 852286| 1| 50SLC Aerobar Extensions 400mm (R)
End Plug (Front)
End Plug (Rear)
Ref.#| Part.#| QTY.
Req.
| Part Description
---|---|---|---
1| 168428| 2| End Plug – Round Aluminum (Front)
2| 716669| 2| End Plug – Round Carbon (Front)
3| 716672| 2| End Plug – Front End; 22.2x35mm
4| 716667| 2| End Plug – With Slot Hole / Logo (Rear)
5| 716673| 2| End Plug – Mechanical Ver (Rear)
PART DRAWINGS
PRODUCT SPECIFIC SETUP LIMITATIONS
TORQUE SETTINGS
| Ref.# | Location | Bolt Size | Torque |
|---|---|---|---|
| 1 | Extension clamp | M6x15mm | 6Nm (53 inlbf) |
INSTALLATION INSTRUCTIONS
- Install the extensions in the desired position and tighten the extension fixing bolt so they are held snugly.
- Install the shifters (if using bar end models) as per the shifter manufacturer’s instructions. We recommend a light coating of the assembly compound on the inside of the extension before installing the shifter.
- Install the cables as per instructions from the shifter manufacturer.
- Check the placement of the brackets and extensions then use a torque wrench to tighten the extension clamp.
HOW TO CUT THE EXTENSIONS
- Carefully determine the required extension length by performing a bike fit or measuring the existing extensions.
- Mark the point at which you wish to cut.
- We recommend checking your measurements after first marking the cut line to ensure that you do not inadvertently cut the extensions too short.
- Mount the cutting guide securely in a vice. Then place the extension in the guide and line up the marked cut line with the slot in the cutting guide.
- For carbon, a 32T or carbon-specific blade is recommended. Wrap the extension with insulation tape at the cut line to limit the risk of splintering the carbon at the blade exit point.
- If cutting carbon, wear a breathing mask, gloves and eye protection then dispose of the dust residue carefully. Airborne dust particles are a respiratory hazard.
- For Aluminum an 18T blade is recommended.
- Using the hacksaw, make firm strokes of the blade through the guide, allowing the blade to do the work. Do not apply excessive force to the hacksaw as you risk snapping the blade and the possibility of injury.
- Repeat the process for the second extension.
- Once you have cut both extensions, use the half-round file to remove any sharp edges from both the interior and exterior faces of the extension. A deburring tool may be used on Aluminum extensions (not Carbon).
Limited Warranty
WARNING
- Profile Design Worldwide Two-Year Limited Warranty.
- Profile Design, LLC (distributor) warrants to the original retail purchaser (“you”) that the Profile Design product for which you received this warranty is free from defects in material and workmanship for (2) two years from the date of original retail purchase. For more details on this warranty, its exclusions and/or how to claim the warranty please call +1 310.747.0085 extension 161 or visit www.profile-design.com/pages/warranty.
Contact Information
- 2677 El Presidio Street Long Beach, CA 90810
- Ph: 310-884-7756
- www.profile-design.com.
© Profile Design LLC.