Rheem MPi 551325 Air Sourced Heat Pump Water Heater Owner’s Manual
- June 17, 2024
- Rheem
Table of Contents
- Rheem MPi 551325 Air Sourced Heat Pump Water Heater
- Product Usage Instructions
- Frequently Asked Questions
- RHEEM HEAT PUMP WATER HEATER WARRANTY
- SAFETY, WARNINGS, INSTALLATION NOTES
- ABOUT YOUR WATER HEATER
- MAINTENANCE REQUIREMENTS
- SAVE A SERVICE CALL
- INSTALLATION
- DIMENSIONS AND TECHNICAL DATA
- HEAT PUMP AND TANK ASSEMBLY
- CONNECTIONS PLUMBING
- COMMISSIONING
- INSTALLATION REPORT
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
Rheem MPi 551325 Air Sourced Heat Pump Water Heater
Specifications:
- Model: MPi 551325
- Manufacturer: Rheem Australia Pty Ltd
- Website: www.rheem.com.au, www.rheem.co.nz
- Service Telephone:
- Australia: 131 031
- New Zealand: 0800 657 335
Product Usage Instructions
Installation:
- Ensure the water heater is installed by a qualified person.
- Refer to the Owner’s Guide and Installation Instructions for detailed installation steps.
- For service or warranty inquiries, contact the provided telephone numbers or email addresses.
Maintenance:
- Regularly inspect the water heater for any signs of damage or malfunction.
- Follow the maintenance schedule outlined in the Owner’s Guide to ensure optimal performance.
Troubleshooting:
- If you encounter any issues with the water heater, refer to the troubleshooting section of the Owner’s Guide.
- Contact customer service if the issue persists or if professional assistance is required.
Frequently Asked Questions
- Q: Can I install the water heater myself?
- A: It is recommended to have the water heater installed by a qualified person to ensure proper installation and safety compliance.
- Q: What should I do if I notice a leak from the water heater?
- A: If you observe a leak, immediately turn off the water supply to the heater and contact customer service for assistance.
- Q: How often should I perform maintenance on the water heater?
- A: Regular maintenance as per the guidelines in the Owner’s Guide is recommended to prolong the lifespan and efficiency of the water heater.
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Owner’s Guide and
Installation Instructions
Air Sourced Heat Pump Water Heater
MPi 551325 Model
This water heater must be installed and serviced by a qualified person. Please
leave this guide with the householder.
RHEEM AUSTRALIA PTY LTD, A.B.N. 21 098 823 511
www.rheem.com.au,
www.rheem.co.nz
For Service Telephone 131 031 AUSTRALIA or 0800 657 335 NEW ZEALAND
An electronic copy of these Owner’s Guide and Installation Instructions can be
downloaded from rheem.com.au and
rheem.co.nz. PATENTS
This water heater may be protected by one or more patents or registered
designs in the name of Rheem Australia Pty Ltd. TRADE MARKS
® Registered trademark of Rheem Australia Pty Ltd. TM Trademark of Rheem
Australia Pty Ltd.
Note: Every care has been taken to ensure accuracy in preparation of this
publication. No liability can be accepted for any consequences, which may
arise as a result of its application.
RHEEM HEAT PUMP WATER HEATER WARRANTY
– AUSTRALIA AND NEW ZEALAND ONLY –
HEAT PUMP WATER HEATER MODEL 551325
1. THE RHEEM WARRANTY GENERAL 1.1 This warranty is given in Australia by
Rheem Australia Pty Limited ABN 21 098 823 511 of 1 Alan Street,
Rydalmere New South Wales, and in New Zealand by Rheem New Zealand Limited of
475 Rosebank Road Avondale Auckland 1026.
1.2 Rheem offer a trained and qualified national service network who will
repair or replace components at the address of the water heater subject to the
terms of the Rheem warranty. Rheem Service, in addition can provide
preventative maintenance and advice on the operation of your water heater. The
Rheem Service contact number in Australia is 131031, with Contact Centre
personnel available 24 hours, 7 days a week to take your call and if necessary
to arrange a service call for during normal working hours Monday to Friday
(hours subject to change) or in New Zealand on 0800 657 335.
1.3 For details about this warranty, you can contact us in Australia on 131031
or by email at
warrantyenquiry@rheem.com.au (not for
service bookings), or in New Zealand on 0800 657 335 or by email at
rheem@rheem.co.nz (not for service bookings).
1.4 The terms of this warranty and what is covered by it are set out in
sections 2 and 3 and apply to water heaters manufactured from the 1st August
2018.
1.5 If a subsequent version of this warranty is published, the terms of that
warranty and what is covered by it will apply to water heaters manufactured
after the date specified in the subsequent version.
2. TERMS OF THE RHEEM WARRANTY AND EXCLUSIONS TO IT
2.1 The decision of whether to repair or replace a faulty component is at
Rheem’s sole discretion. 2.2 If you require a call out and we find that the
fault is not covered by the Rheem warranty, you are
responsible for our standard call out charge. If you wish to have the relevant
component repaired or replaced by Rheem, that service will be at your cost.
2.3 Where a failed component or cylinder is replaced under this warranty, the
balance of the original warranty period will remain effective. The replacement
does not carry a new Rheem warranty.
2.4 Where the water heater is installed outside the boundaries of a
metropolitan area as defined by Rheem or further than 25 km from either a
regional Rheem branch office or an Accredited Rheem Service Agent’s / Centre’s
office, the cost of transport, insurance and travelling between the nearest
branch office or Rheem Accredited Service Agent’s / Centre’s office and the
installed site shall be the owner’s responsibility.
2.5 Where the water heater is installed in a position that does not allow safe
or ready access, the cost of that access, including the cost of additional
materials handling and/or safety equipment, shall be the owner’s
responsibility. In other words, the cost of dismantling or removing cupboards,
doors or walls and the cost of any special equipment to bring the water heater
to floor or ground level or to a serviceable position is not covered by this
warranty.
2.6 This warranty only applies to the original and genuine Rheem water heater
in its original installed location and any genuine Rheem replacement parts.
2.7 The Rheem warranty does not cover faults that are a result of:
a) Accidental damage to the water heater or any component (for example: (i)
Acts of God such as floods, storms, fires, lightning strikes and the like; and
(ii) third party acts or omissions).
b) Misuse or abnormal use of the water heater.
c) Installation not in accordance with the Owner’s Guide and Installation
Instructions or with relevant statutory and local requirements in the State or
Territory in which the water heater is installed.
d) Connection at any time to a water supply that does not comply with the
water supply guidelines as outlined in the Owner’s Guide and Installation
Instructions.
e) Repairs, attempts to repair or modifications to the water heater by a
person other than Rheem Service or a Rheem Accredited Service Agent / Centre.
4
RHEEM HEAT PUMP WATER HEATER WARRANTY – AUSTRALIA AND NEW ZEALAND ONLY –
HEAT PUMP WATER HEATER MODEL 551325
f) Faulty plumbing or faulty power supply.
g) Failure to maintain the water heater in accordance with the Owner’s Guide
and Installation Instructions.
h) Transport damage.
i) Fair wear and tear from adverse conditions (for example, corrosion).
j) Cosmetic defects.
k) Ice formation in the waterways of a water heater system incorporating a
freeze protection system where the electricity supply has been switched off or
has failed.
2.8 Rheem may reject a claim under this warranty in its sole discretion if a
third party solar diverter is connected to the water heater.
2.9 Subject to any statutory provisions to the contrary, this warranty
excludes any and all claims for damage to furniture, carpet, walls,
foundations or any other consequential loss either directly or indirectly due
to leakage from the water heater, or due to leakage from fittings and/ or pipe
work of metal, plastic or other materials caused by water temperature,
workmanship or other modes of failure.
2.10 If the water heater is not sized to supply the hot water demand in
accordance with the guidelines in the Rheem water heater literature, any
resultant fault will not be covered by the Rheem warranty.
2.11 In New Zealand this warranty excludes to the extent permissible all
implied warranties set out in the Sale of Goods Act 1908 (New Zealand) and all
guarantees set out in the Consumers Guarantees Act 1993 (New Zealand) to the
extent that the goods are acquired for the purpose of resupply in trade
consumption in the course of a process of production or manufacture or
repairing or treating in trade other goods or fixtures on land.
3. WHAT IS COVERED BY THE RHEEM WARRANTY FOR THE WATER HEATERS DETAILED IN
THIS DOCUMENT
3.1 Rheem will repair or replace a faulty component of your water heater if it
fails to operate in accordance with its specifications as follows:
What components are covered
The period from the date of installation in which the
fault must appear in order to be covered
What coverage you receive
551325 model
All components
Year 1
Repair and/or replacement of the faulty component, free of charge, including labour.
Sealed System* components (if the water heater is installed
in a single-family domestic dwelling)
Year 2
Repair and/or replacement of the faulty component, free of charge, including labour.
The cylinder (if the water heater is installed
in a single-family domestic dwelling)
Years 2 & 3 Years 4 & 5
Repair and / or replacement of the cylinder, free of charge, including labour.
Replacement cylinder, free of charge. Installation and repair labour costs are
the responsibility of the owner.
The cylinder (if the water heater is not installed in a single-family
domestic dwelling)
Years 2 & 3
Replacement cylinder, free of charge. Installation and repair labour costs are the responsibility of the owner.
- The Sealed System includes components that carry refrigerant only, e.g. Compressor, Condenser, TX Valve, Receiver / Drier, Evaporator and associated pipe work.
5
RHEEM HEAT PUMP WATER HEATER WARRANTY – AUSTRALIA AND NEW ZEALAND ONLY –
HEAT PUMP WATER HEATER MODEL 551325
3.2 Without limiting the periods shown in the table in Clause 3.1, a 5-year
whole-of-product warranty applies where a rebate has been received under Solar
Victoria’s Solar Homes Program for a water heater installed from the 1st July
2023. For further details, call 131 031. Proof of receipt of the rebate is
required to be produced at the time of the service call.
4. ENTITLEMENT TO MAKE A CLAIM UNDER THIS WARRANTY 4.1 To be entitled to make
a claim under this warranty you need to:
a) Be the owner of the water heater or have consent of the owner to act on
their behalf. b) Contact Rheem Service without undue delay after detection of
the defect and, in any event, within
the applicable warranty period. 4.2 You are not entitled to make a claim under
this warranty if your water heater:
a) Does not have its original serial numbers or rating labels. b) Is not
installed in Australia or New Zealand.
5. HOW TO MAKE A CLAIM UNDER THIS WARRANTY 5.1 If you wish to make a claim
under this warranty, you need to:
a) Contact Rheem on 131031 in Australia or 0800 657 335 in New Zealand and
provide owner’s details, address of the water heater, a contact number and
date of installation of the water heater or if that’s unavailable, the date of
manufacture and serial number (from the rating label on the water heater).
b) Rheem will arrange for the water heater to be tested and assessed on-site.
c) If Rheem determines that you have a valid warranty claim, Rheem will repair
or replace the water
heater in accordance with this warranty. 5.2 Any expenses incurred in the
making of a claim under this warranty will be borne by you.
6. THE AUSTRALIAN CONSUMER LAW 6.1 Our goods come with guarantees that cannot
be excluded under the Australian Consumer Law. You are
entitled to a replacement or refund for a major failure and for compensation
for any other reasonably foreseeable loss or damage. You are also entitled to
have the goods repaired or replaced if the goods fail to be of acceptable
quality and the failure does not amount to a major failure. 6.2 The Rheem
warranty (set out above) is in addition to any rights and remedies that you
may have under the Australian Consumer Law.
7. THE CONSUMER GUARANTEES ACT 1993 (NEW ZEALAND) 7.1 Our goods come with
guarantees that cannot be excluded under the Consumer Guarantees Act 1993
(New Zealand). If the goods fail to comply with the applicable guarantees set
out under the Consumer Guarantees Act 1993 (New Zealand) being the guarantee
as to acceptable quality, the guarantee as to correspondence with description
or the guarantee as to repair and parts, or if the goods fail to comply with
any express guarantee given by Rheem, then you are entitled to a replacement
or refund and for compensation for any other reasonably foreseeable loss or
damage. 7.2 The Rheem warranty (set out above) is in addition to any rights
and remedies that you may have under the Consumer Guarantees Act 1993 (New
Zealand).
6
SAFETY, WARNINGS, INSTALLATION NOTES
It is important you read the following Safety and Warnings, and Relief Valves
information.
SAFETY AND WARNINGS
· The heat pump module will operate until a water temperature of 60°C is
reached. If the ambient air temperature is outside of the heat pump’s
operating range and heating of water is required, a booster electric heating
unit will heat the water temperature to 70°C.
These temperatures are sufficiently hot to cause severe scalding. Water at
this temperature may have been plumbed to fixtures where water hotter than
50°C is allowed, such as the kitchen and laundry.
Refer to: “Electric Boosting” on page 10, and “How Hot Should the Water Be?”
on page 11, and “Hotter Water Increases the Risk of Scald Injury” on page 11.
· This water heater is only intended to be operated by persons who have the
experience or the knowledge and the capabilities to do so.
· This water heater is not intended to be operated by persons with reduced
physical, sensory or mental capabilities i.e. the infirm, or by children.
Children should be supervised to ensure they do not interfere with or play
with or at the water heater.
· If the electrical supply conduit to the water heater is damaged, it must be
replaced by a qualified person in order to avoid a hazard. Phone Rheem Service
or their nearest Accredited Service Agent / Centre to arrange for an
inspection.
· This water heater uses 220 V – 240 V a.c. electrical power for operation of
the control systems and the electrically operated components. The removal of
the access covers will expose 220 V – 240 V a.c. wiring. They must only be
removed by a qualified person. Do not operate the water heater with any of the
covers removed.
· This water heater is supplied with a thermostat, two over-temperature energy
cut-outs and a combination temperature pressure relief valve. These devices
must not be tampered with or removed. The water heater must not be operated
unless each of these devices is fitted and is in working order.
The Rheem warranty may not cover faults if relief valves, or other safety
devices are tampered with or if the installation is not in accordance with
these instructions.
· DANGER: The operation of the over-temperature cut-out on the thermostat
indicates a possibly dangerous situation. If the over-temperature cut-out
operates, it must not be reset, and the water heater must be serviced by a
qualified person.
· For continued safety of this water heater, it must be installed, operated,
and maintained in accordance with the Owner’s Guide and Installation
Instructions.
· Servicing of the water heater must only be carried out by qualified
personnel. Phone Rheem Service or their nearest Accredited Service Agent /
Centre.
· The lever on the temperature pressure relief valve and expansion control
valve (if fitted) requires to be operated every six (6) months to clear any
deposits and to ensure the valve and its drain line are not blocked.
Refer to: “Relief Valves” on page 8, and “Minor Maintenance Every Six Months”
on page 15.
· Only a person qualified to install or service a water heater can drain the
water heater if this is required.
· Do not modify this water heater.
7
SAFETY, WARNINGS, INSTALLATION NOTES
· In areas where there is a risk of freezing conditions, power must be
available to the water heater at all times and the electrical supply to the
water heater should not be switched off, otherwise damage could result.
Refer to: “Freeze Protection” on page 11, and “To Turn Off the Water Heater”
on page 11.
· Do not use aerosols, stain removers and household chemicals in the vicinity
of this water heater while it is in operation. Gases from some aerosol sprays,
stain removers and household chemicals are corrosive to the materials used in
the heat pump system.
· Do not store swimming pool chemicals, household cleaners, etc., near the
water heater.
· Ensure the air flow, air inlet louvres and outlet grille are not obstructed
in any way at any time.
RELIEF VALVES
Temperature Pressure Relief Valve This water heater incorporates a temperature
pressure relief valve located near the top of the water heater. This valve is
essential for the water heater’s safe operation.
It is possible for the valve to discharge a quantity of water through the drain line during each heating period. This quantity should be equal to approximately 1/50 of the hot water used, as water expands by this volume when heated.
Expansion Control Valve In many areas, including South Australia, Western Australia, New Zealand, and scaling water areas, it is mandatory an expansion control valve is fitted to the cold water line to the water heater.
The expansion control valve will discharge the quantity of water from its drain line during the heating period instead of the temperature pressure relief valve as it has a lower pressure rating.
Valve Operation
Continuous leakage of water from either valve and its drain line may
indicate a problem with the water heater. Refer to “Temperature Pressure
Relief Valve or Expansion Control Valve Running” on page 21.
Warning: Never block the outlet of either valve or their drain lines for any
reason. A relief valve drain must be left open to atmosphere and be installed
in a continuously downward direction.
In locations where water pipes are prone to freezing, the relief valve drain
line must be insulated and not exceed 300 mm in length before discharging into
a tundish through an air gap.
lift until water
flows from the
drain line lower gently
outlet / drain line
Operate the easing lever on the temperature pressure relief valve and expansion control valve once every six (6) months to clear any deposits and ensure the valve and its drain line are not blocked. It is very important the lever is raised and lowered gently. Refer to “Minor Maintenance Every Six Months” on page 15.
Warning: Water discharged from the temperature pressure relief valve drain
line will be hot. Exercise care
to avoid any splashing of water by standing clear of the drain line’s point of
discharge when operating either valve’s easing lever.
DANGER: Failure to operate the easing lever on the relief valve once every six (6) months may result in the water heater cylinder failing, or under certain circumstances, exploding.
8
SAFETY, WARNINGS, INSTALLATION NOTES
If water does not flow freely from the drain line when the lever is lifted,
then the water heater must be checked. Phone Rheem Service or their nearest
Accredited Service Agent / Centre to arrange for an inspection.
The temperature pressure relief valve should be replaced at intervals not
exceeding five (5) years and the expansion control valve should be checked for
performance or replaced at intervals not exceeding five (5) years. The
checking of the valves performance or replacement should occur more frequently
in areas where there is a high incidence of water deposits. Refer to “Water
Supplies” on page 16.
INSTALLATION NOTES This water heater must be installed:
· by a qualified person,
· in accordance with the installation instructions,
· in compliance with the Plumbing Code of Australia (PCA) and Plumbing
Standard AS/NZS 3500.4, This water heater is designed for outdoor installation
only. This water heater is intended to be permanently connected to the water
mains and not connected by a hose-set. A braided flexible hose or semi-
flexible connector may be used for connection to the water heater, where
permitted by AS/NZS 3500.4. Refer to dimensions diagram on page 28 for
clearance requirements to provide adequate ventilation for the heat pump
module.
· in compliance with the Australian / New Zealand Wiring Rules AS/NZS 3000,
Isolation switches must be installed in the electrical circuit to the water
heater in accordance with the Wiring Rules, so the water heater can be
switched off. The water heater must be directly connected to the mains power
supply. Electrical connections between the heat pump module and storage tank
are made using mating connectors fitted to these components. The power supply
wires are to be directly connected to the terminal block and earth tab
connection, with no excess wire loops inside the front cover. The temperature
rating of the power supply wires insulation must suit this application, or the
wiring protected by insulating sleeving with an appropriate temperature rating
if it can make contact with the internal storage cylinder. The temperature of
the internal storage cylinder can reach 70°C under normal operation.
· in compliance with all local codes and regulatory authority requirements,
· in New Zealand also conforming to Clauses G12 and H1 of the New Zealand
Building Code.
Installation and commissioning requirements and details for the installing
plumber and licensed electrical worker are contained on pages 23 to 48.
Mains pressure water supply The water heater is designed to operate at mains
pressure by connecting directly to the mains water supply.
The water heater is supplied with a temperature pressure relief valve with a
pressure rating of 1000 kPa. If an expansion control valve has been installed
on the cold water line to the water heater, this should have a pressure rating
of 850 kPa.
The maximum mains water supply pressure for the water heater is 800 kPa if an
expansion control valve is not installed, or 680 kPa if an expansion control
valve is installed. If the mains supply pressure in your area exceeds these
values, a pressure limiting valve must be installed.
A minimum water supply pressure of 200 kPa is required to enable the heat pump
circulator and heat pump system to operate effectively.
The supply pressure should be greater than 350 kPa for true mains pressure
operation to be achieved.
9
ABOUT YOUR WATER HEATER
WATER HEATER APPLICATION This water heater is designed for use in a single
family domestic dwelling for the purpose of heating potable water. Its use in
an application other than this may shorten its life.
MODEL TYPE Your Rheem® air sourced heat pump water heater is designed for
outdoor installation only. The model you have chosen is a 551325 model and is
recommended for connection to either a 24 hour continuous tariff or an
extended off-peak (minimum 16 hours per day replacement model and climate
dependant) power supply.
A Rheem heat pump water heater consumes less energy than an electric water
heater. The impact on an electricity bill will depend on the tariff
arrangement of the water heater replaced and where you live. Contact your
energy provider for more information on tariff arrangements and cost
comparisons.
The Rheem air sourced heat pump water heater has a Rheem® vitreous enamel
lined steel cylinder. The water heater’s evaporator absorbs heat from the
surrounding air and transfers this heat into the water.
When hot water is drawn off and cold water enters the tank, the thermostat
activates a fan, a compressor and a circulator. The fan draws outside air in
through the air inlet louvres at the side of the heat pump module and the pump
circulates water from the bottom of the storage tank through a heat exchanger.
Heat is absorbed from the air by an evaporator and transferred into the water
through the heat exchanger. The resulting cold air is then discharged through
the air outlet grille back to atmosphere and the heated water is circulated
back into the storage tank. This process continues while heating is required
until the water in the storage tank reaches a temperature of 60°C.
Even on cloudy or cold days, heat is drawn from the surrounding air. The heat
pump will operate when the ambient air temperature is between a minimum of 3°C
to 5°C and maximum of 45°C to 55°C. The booster heating unit will operate when
the ambient air temperature is outside of this temperature range if heating is
required. The efficiency of the water heater increases as the ambient air
temperature increases within the operating range of the heat pump.
Automatic safety controls are fitted to the water heater to provide safe and
efficient operation.
PRECAUTIONS The water heater must be maintained in accordance with the Owner’s
Guide and Installation Instructions. Refer to “Maintenance Requirements” on
page 15 and to “Anode Inspection and Replacement” on page 16.
If this water heater is to be used where an uninterrupted hot water supply is
necessary for your application or business you should ensure that you have
back-up redundancy within the hot water system design. This should ensure the
continuity of hot water supply in the event that this water heater were to
become inoperable for any reason. We recommend you seek advice from a plumber
or specifier about your needs and building back-up redundancy into your hot
water supply system.
ELECTRIC BOOSTING Ice may begin to form on the evaporator reducing the heat
pump efficiency, when the ambient air temperature falls below 7°C and the heat
pump has been operating for an extended period. At ambient air temperatures
below 3°C to 5°C, the water heater deactivates the heat pump operation and
switches to the booster heating unit. During this period the evaporator will
defrost if necessary.
At ambient air temperatures above 45°C to 55°C, the water heater deactivates
the heat pump operation and switches to the booster heating unit.
The temperature setting of the thermostat controlling the booster heating unit
is not adjustable and is set at 70°C. The supplied 3.6 kW booster element will
heat 180 litres of water inside the tank if heating is required. A booster
element of a size or type other than the 3.6 kW element supplied may provide a
different boost capacity.
10
ABOUT YOUR WATER HEATER
FREEZE PROTECTION The water heater has a freeze protection system. The freeze
protection system will protect the water heater from damage, by preventing ice
forming in the waterways of the water heater, in the event of freezing
conditions occurring.
If the ambient air temperature falls below 1°C and the heat pump is not
operating, the system will operate the circulator periodically. During this
freeze protection cycle, the circulator will operate for thirty (30) seconds
and then rest for fifteen (15) minutes, before the cycle is recommenced. Water
is circulated from the storage tank through the heat pump circuit, to prevent
freezing in the connecting pipe work and heat pump module. The green LED will
flash a series of four (4) flashes whilst the circulator is operating.
The water heater has NO WARRANTY for freeze damage if power is unavailable at
the water heater.
Warning: In areas where the ambient air temperature may fall below 1°C, power must be available to the water heater at all times to prevent freezing in the heat pump circuit.
HOW HOT SHOULD THE WATER BE? The system controls (compressor, evaporator and
fan) will operate until a water temperature of 60°C is reached. If the ambient
air temperature is outside of the heat pump’s operating range, the water
temperature is boosted automatically to 70°C by the thermostatically
controlled booster electric heating unit, if heating is required.
To meet the requirements of the National Plumbing Standard the temperature of
the stored water must not be below 60°C.
booster temperature setting
typical maximum temperature from heat pump operation,
minimum recommended stored water temperature
HOTTER WATER INCREASES THE RISK OF SCALD INJURY
Warning: This water heater can deliver hot water at temperatures up to 70°C,
sufficiently hot to cause severe scalding. Water at this temperature may have
been plumbed to fixtures where water hotter than 50°C is allowed, such as the
kitchen and laundry.
maximum recommended supply temperature to bathrooms and
ensuites
Check the water temperature before use, such as when entering a shower or filling a bath or basin, to ensure it is suitable for the application and will not cause scald injury.
We recommend and it may also be required by regulations that an approved temperature limiting device be fitted into the hot water pipe work to the bathroom and ensuite when this water heater is installed. This will keep the water temperature below 50°C at the bathroom and ensuite. The risk of scald injury will be reduced and still allow hotter water to the kitchen and laundry.
TEMPERATURE ADJUSTMENT The thermostats controlling the heat pump and the booster heating unit are factory set and not adjustable.
TO TURN OFF THE WATER HEATER If you plan to be away from home for only a few
nights, we suggest you leave the water heater switched on.
If it is necessary to turn off the water heater:
· Switch off the electrical supply at the water heater isolating switch on the
switchboard or at the isolating switch at the water heater.
· Close the cold water isolation valve at the inlet to the water heater.
Note: If there is a risk of freezing conditions, the electrical supply to the
water heater should not be switched off, otherwise damage could result (refer
to “Freeze Protection” on page 11).
11
ABOUT YOUR WATER HEATER
TO TURN ON THE WATER HEATER · Open the cold water isolation valve fully on the
cold water line to the water heater. · Switch on the electrical supply at the
water heater isolating switch on the switchboard and at the isolating
switch at the water heater. · Check and if required reset the timer, if one is
installed.
When power is turned on or reconnected to the water heater, the green LED will
flash rapidly for three (3) seconds. The LED display will then return to the
current operational status.
The water heater may take up to forty five (45) minutes to commence operating
when the power supply is switched on. The heat pump will only operate when
power is available at the water heater, the water in the storage tank requires
heating, the heat pump compressor is cool and the ambient air temperature is
within the heat pump’s operating temperature range of between a minimum of 3°C
to 5°C and a maximum of 45°C to 55°C. If the ambient temperature is outside of
this range, the water heater will commence heating with the booster heating
unit.
When the heat pump is operating, the system will switch to the booster heating
unit if the detected ambient air temperature is outside the operating
temperature range of between a minimum of 3°C to 5°C and a maximum of 45°C to
55°C.
The system will not switch back to heat pump operation from the booster
heating unit if the detected ambient air temperature has moved back within the
heat pump’s operating temperature range. The heating cycle will be completed
by the booster heating unit.
Note: The heat pump may not turn on immediately after either having just
completed a heating cycle and more hot water is drawn from the water heater or
power is shut down to the compressor, either during or at the end of a heating
cycle. The heat pump will wait until the compressor has cooled down and the
conditions for startup are favourable in order to protect the compressor from
damage. This will be a minimum of forty five (45) minutes and may take up to
ninety (90) minutes from the last heating cycle.
OPERATING MODE MONITOR An operating mode monitor is located on the front of
the heat pump module and houses a green and a red LED. The green LED, marked
“NORMAL”, indicates the current operating mode of the heat pump water heater
and the red LED, marked “ATTENTION”, indicates a fault mode.
The green LED will emit either a constant glow or a series of flashes, with a
two (2) second interval between each series. A series of long green flashes
may also be emitted.
The red LED will emit a series of flashes, with a two (2) second interval
between each series, only if there is a particular fault condition with the
system.
The modes are:
Green LED solid green (remains on)
1 x green
2 x green 3 x green 4 x green
long green
rapid green no green
(remains off)
Red LED off
off
off off off off off off
Operational Modes
Standby mode water is hot
Call for heating received system checks performed Note: unit may wait and
continue flashing until compressor has cooled from its last operation Heat
pump preheating Heat pump operation compressor and fan running Freeze
protection operation circulator on Heating unit on ambient air temperature
below 3°C to 5°C or above 45°C to 55°C System start-up heating unit on No
power at the water heater or to the heat pump or a possible fault condition
Refer to notes overleaf before calling for service
12
ABOUT YOUR WATER HEATER
Notes · Power must be available at the water heater and to the heat pump for
the LEDs to glow or flash. · Time controlled power supply (power must be
available at the water heater)
If the water heater is connected to a time controlled power supply, then
during periods of no power supply at the water heater the LEDs will be off.
This is not a fault condition, but a result of no power being available to
energise the LEDs. The green LED will recommence glowing or flashing when
power is available again at the water heater. · Heat pump operating range
(power must be available to the heat pump) The heat pump’s operating range is
between an ambient air temperature of a minimum of 3°C to 5°C and a maximum of
45°C to 55°C. The heat pump will not operate when the ambient air temperature
is outside the heat pump’s operating range. If heating is required, the water
heater will commence heating with the booster heating unit in booster heating
mode (long green flash) instead. The water will be heated to 70°C during these
periods. At the completion of this heating cycle by the booster heating unit
(long green flash), the thermostat controlling the booster heating unit opens
circuit cutting power to the heat pump causing the green LED to go out. This
is not a fault condition, but a result of the power being cut to the heat pump
by the thermostat. Refer to “Heat pump operating range” on page 19 in the
“Save A Service Call” section of this Owner’s Guide for further explanation. ·
Possible fault condition Green LED is off or red LED is flashing If there is
power to the water heater and the green LED is off or the red LED is flashing,
this indicates there may be a fault condition with the water heater. The red
LED may emit up to nine flashes in each series of flashes. There may be a
fault condition with the water heater if either: there is power available at
the water heater and the green LED is off, and the water heater has not
operated outside of the heat pump’s operating range refer to “Heat pump
operating range” on page 19. Before phoning to arrange a service inspection
due to the green LED being off, refer to “Heat Pump Is Not Operating” on page
19 in the “Save A Service Call” section of this Owner’s Guide. or the red LED
is flashing the red LED may emit up to nine flashes in each series of
flashes The fault condition which led to the red LED flashing may be cleared
after the backup heating cycle by the booster heating unit has completed. When
heating is next required the red LED will recommence to flash the fault code
for 27 seconds and then extinguish. If the red LED then recommences to flash
or recommences to flash after the heat pump next operates, a service call may
be required. Before phoning to arrange a service inspection due to the red LED
flashing, refer to “Heat Pump Is Not Operating” on page 19 in the “Save A
Service Call” section of this Owner’s Guide.
13
ABOUT YOUR WATER HEATER
TIMER CONTROL A timer can be installed in the electrical circuit to the water
heater. The timer must be weatherproof if it is installed outdoors.
It may be desirable for the water heater not to operate between certain hours,
such as during the peak period when connected to a Time of Use electricity
supply due to a more expensive tariff rate applying.
A timer will affect the operating times of both the heat pump circuit and the
booster heating unit.
Notes · The 551325 model water heater is recommended for connection to either
a 24 hour continuous tariff or an
extended off-peak (minimum 16 hours per day replacement model and climate
dependant) power supply. · If there is a risk of freezing conditions, the
electrical supply to the water heater should not be switched off, otherwise
damage could result (refer to “Freeze Protection” on page 11).
GOING ON HOLIDAYS If you plan to be away from home for a few nights, we
suggest you leave the water heater switched on. If you plan to be away for a
longer period, conserve energy by switching off the isolating switch to the
water heater. It is not advised to switch off the water heater if there is the
risk of freeze conditions. Refer to “To Turn Off The Water Heater” on page 11.
VICTORIAN CUSTOMERS Notice to Victorian Customers from the Victorian Building
Authority. This water heater must be installed by a licensed person as
required by the Victorian Building Act 1993.
Only a licensed person will give you a Compliance Certificate, showing that
the work complies with all the relevant Standards. Only a licensed person will
have insurance protecting their workmanship for 6 years. Make sure you use a
licensed person to install this water heater and ask for your Compliance
Certificate.
DOES THE WATER CHEMISTRY AFFECT THE WATER HEATER? The water heater is suitable
for most public water supplies, however some water chemistries may have
detrimental effects on the water heater, its components and fittings. Refer to
“Water Supplies” on page 16. If you are in a known harsh water area or you are
not sure of your water chemistry, have your water checked against the
conditions described on pages 16 to 17.
HOW LONG WILL THE WATER HEATER LAST? The water heater is supported by a
manufacturer’s warranty (refer to page 4). There are a number of factors that
will affect the length of service the water heater will provide. These include
but are not limited to the water chemistry, the water pressure, the water
temperature (inlet and outlet) and the water usage pattern. Refer to
“Precautions” on page 10.
ENVIRONMENT At the end of the service life of the heat pump water heater and
prior to the water heater being disposed of, a person qualified to work with
refrigerants must recover the refrigerant from within the sealed system. The
refrigerant must not be vented to atmosphere. Phone Rheem Service or their
nearest Accredited Service Agent / Centre to arrange for an inspection.
14
MAINTENANCE REQUIREMENTS
MINOR MAINTENANCE EVERY SIX MONTHS It is recommended minor maintenance be
performed every six (6) months. Minor maintenance can be performed by the
dwelling occupant. The minor maintenance includes: · Operate the easing lever
on the temperature pressure relief valve. It is very important the lever is
raised
and lowered gently. Refer to “Relief Valves” on page 8. Warning: Water
discharged from the temperature pressure relief valve drain line will be hot.
Exercise
care to avoid any splashing of water by standing clear of the drain line’s
point of discharge when operating the valve’s easing lever. · Operate the
easing lever on the expansion control valve (if fitted). It is very important
the lever is raised and lowered gently. Refer to “Relief Valves” on page 8.
MAJOR SERVICE EVERY FIVE YEARS It is recommended a major service be conducted
on the water heater every five (5) years.
Warning: Servicing of a water heater must only be carried out by qualified
personnel. Phone Rheem Service or their nearest Accredited Service Agent /
Centre. Note: The major service and routine replacement of any components,
such as the anode and relief valve(s), are not included in the Rheem warranty.
A charge will be made for this work. Only genuine replacement parts should be
used on this water heater. The major service includes: · Replace the
temperature pressure relief valve. · Inspect and flush the expansion control
valve (if fitted). If required, replace the valve. · Inspect and if required,
replace the anode.
If the anode is not replaced, it should be replaced within three (3) years of
this service (refer to “Anode Inspection and Replacement” on page 16). · Check
the electric heating unit for excessive calcium build-up or corrosion and
replace if necessary. · Check and inspect the heat pump module for operation.
· Visually check the unit for any potential problems. · Inspect all
connections. · Check the condensate drain.
Note: The water heater may need to be drained during this service. After the
completion of the service, the water heater will take some time to reheat the
water. Depending upon the power supply connection, hot water may not be
available until the next day.
HEAT PUMP SYSTEM It is recommended the evaporator and refrigeration system is
checked every five (5) years. In particularly dusty environments, it may be
necessary to have the heat pump system checked and cleaned of dust and residue
on a more regular basis.
15
WATER SUPPLIES
This water heater must be installed in accordance with this advice to be
covered by the Rheem warranty.
This water heater is manufactured to suit the water conditions of most public
reticulated water supplies. However, there are some known water chemistries
which can have detrimental effects on the water heater and its operation and /
or life expectancy. If you are unsure of your water chemistry, you may be able
to obtain information from your local water supply authority. This water
heater should only be connected to a water supply which complies with these
guidelines for the Rheem warranty to apply.
CHANGE OF WATER SUPPLY The changing or alternating from one water supply to
another can have a detrimental effect on the operation and / or life
expectation of a number of components in this water heater.
Where there is a changeover from one water supply to another, e.g. a rainwater
tank supply, bore water supply, desalinated water supply, public reticulated
water supply or water brought in from another supply, then water chemistry
information should be sought from the supplier or it should be tested to
ensure the water supply meets the requirements given in these guidelines for
the Rheem warranty to apply.
ANODE The vitreous enamel lined cylinder of the water heater is only covered
by the Rheem warranty when the total dissolved solids (TDS) content in the
water is less than 2500 mg/L and when the correct colour coded anode is used.
If an incorrect colour coded anode is used in the water heater, any resultant
faults will not be covered by the Rheem warranty. In addition, the use of an
incorrect colour coded anode may shorten the life of the water heater
cylinder.
The correct colour coded anode is as shown in the following table:
Total Dissolved Solids 0 40 mg/L
40 150 mg/L 150 400 mg/L 400 600 mg/L 600 2500 mg/L
2500 mg/L +
Anode colour code Green
Green or Black Black
Black or Blue Blue
Blue (no cylinder warranty)
The changing of anodes must be carried out by a qualified person.
Note: Some water analysis reports may state the conductivity of the water
rather than the level of total dissolved solids. Conductivity, measured in
microsiemens per centimetre (µS / cm), is directly proportional to the TDS
content of the water. TDS, in mg / L, is approximately 70% of the conductivity
in µS / cm.
ANODE INSPECTION AND REPLACEMENT The anode installed in your water heater will
slowly dissipate whilst protecting the cylinder. The life of the cylinder may
be extended by replacing the anode.
For water supplies which are either softened or desalinated, or where the
water supply may alternate between a water tank and a reticulated public
supply or another supply, or where there is a variable supply (e.g. from a
bore or public reticulated supply from various water sources), the anode must
be inspected (and replaced if there is any sign of depletion) within five (5)
years of its installation.
For all water supplies, if the anode is not replaced during a major service
(refer to “Major Service Every Five Years” on page 15) then the maximum time
after installation when the anode should be replaced for this water heater is
eight (8) years.
16
WATER SUPPLIES
CAUTION If the water supply has a TDS greater than 150 mg/L and a green anode
has not been changed to a black anode, or if the TDS is greater than 600 mg/L
and the anode has not been changed to a blue anode, there is the possibility
the anode may become overactive and hydrogen gas could accumulate in the top
of the water heater during long periods of no use.
If, under these conditions, the water heater has not been used for two or more
weeks the following procedure should be carried out before using any
electrical appliances (automatic washing machines and dishwashers) which are
connected to the hot water supply.
The hydrogen, which is highly flammable, should be vented safely by opening a
hot tap and allowing the water to flow. There should be no smoking or naked
flame near the tap whilst it is turned on. Any hydrogen gas will be
dissipated. This is indicated by an unusual spurting of the water from the
tap. Once the water runs freely, any hydrogen in the system will have been
released.
SATURATION INDEX The saturation index (SI) is used as a measure of the water’s
corrosive or scaling properties. The saturation index figures stated are
calculated using a water temperature of 80°C.
Where the saturation index is less than 1.0, the water is very corrosive and
the Rheem warranty does not apply to the water heater. In a corrosive water
supply, the water can attack copper parts and cause them to fail.
Where the saturation index exceeds +0.40, the water is very scaling and the
Rheem warranty does not apply to the water heater.
Water which is scaling may be treated with a water softening device to reduce
the saturation index of the water.
CHLORIDE AND PH Where the chloride level exceeds 250 mg/L the Rheem warranty
does not apply to the water heater. In a high chloride water supply, the water
can corrode stainless steel parts and cause them to fail.
Where the pH is less than 6.0 the Rheem warranty does not apply to the water
heater. pH is a measure of whether the water is alkaline or acid. In an acidic
water supply, the water can attack stainless steel parts and cause them to
fail.
Water with a pH less than 6.0 may be treated to raise the pH. The water supply
from a rainwater tank in a metropolitan area is likely to be corrosive due to
the dissolution of atmospheric contaminants.
SUMMARY OF WATER CHEMISTRY ADVICE AFFECTING WARRANTY
The water heater is not suitable for certain water chemistries. Those
chemistries are listed below. If the water heater is connected at any time to
a water supply with the following water chemistry, the Rheem warranty will not
cover any resultant faults:
Water Chemistry Total Dissolved Solids (TDS) > 2500 mg/L Total Dissolved Solids (TDS) not suitable for anode type Saturation Index (SI) < -1.0 Saturation Index (SI) > +0.4 Chloride > 250 mg/L pH < 6.0
Component water heater cylinder water heater cylinder water heater water heater water heater water heater
17
SAVE A SERVICE CALL
Check the items below before making a service call. You will be charged for
attending to any condition or fault that is not related to manufacture or
failure of a part.
NOT ENOUGH HOT WATER (OR NO HOT WATER)
· Is the electricity switched on? Inspect the isolating switch marked “HOT
WATER” or “WATER HEATER” at the switchboard and the isolating switch at the
water heater and ensure they are turned on.
Check the fuse or circuit breaker marked “HOT WATER” or “WATER HEATER” at the
switchboard. · Is a timer installed?
If a timer has been installed, ensure sufficient time has been allowed to
reheat the storage tank.
· Are you using more hot water than you think? Is one outlet (especially the
shower) using more hot water than you think?
Very often it is not realised the amount of hot water used, particularly when
showering. Carefully review the family’s hot water usage. As you have
installed an energy saving appliance, energy saving should also be practised
in the home.
Adjust your water usage pattern to take advantage of maximum energy gains.
Have a plumber install a flow control valve to each shower outlet to reduce
water usage.
· Heat pump fault Has the heat pump developed a fault and the red LED is
flashing?
The heat pump will not operate and the water heater may switch to backup
heating mode using the booster heating unit.
Refer to “Heat Pump Is Not Operating” on page 19. · Relief valve running
Is the relief valve discharging too much water?
Refer to “Temperature Pressure Relief Valve or Expansion Control Valve
Running” on page 21. · Water heater size
Do you have the correct size water heater for your requirements?
WATER NOT HOT ENOUGH You may find that due to heavy hot water usage the water
temperature may be lower than normally expected, due to insufficient heating
time being allowed. You will need to carefully plan your use of the hot water
on such occasions.
WATER TOO HOT The water heater during heat pump operation will heat the water
to a temperature of 60°C. In booster heating mode or back up heating mode the
water will be heated to 70°C. The heat pump will operate when the ambient air
temperature is between a minimum of 3°C to 5°C and maximum of 45°C to 55°C.
The booster heating unit will operate in booster heating mode when the ambient
air temperature is outside of this temperature range, if heating is required.
This is normal operation.
If a heat pump component has developed a fault condition, the heat pump will
not operate and the water heater will switch to backup heating mode to ensure
a supply of hot water. In backup heating mode, the booster heating unit will
operate if heating of the water is required, regardless of the ambient air
temperature. The red LED will flash to indicate the fault mode that has
occurred. Refer to “Heat Pump Is Not Operating” on page 19.
18
SAVE A SERVICE CALL
HEAT PUMP IS NOT OPERATING There must be power available at the water heater
and to the heat pump for the heat pump to operate and for the LEDs to glow or
flash.
· Time controlled power supply no power at the water heater (green and red
LEDs are off) If the water heater is connected to a time controlled power
supply, then during periods of no power supply at the water heater the LEDs
will be off.
This is not a fault condition, but a result of no power being available to
energise the LEDs.
Check the hours of supply from the electricity retailer or the timer settings
if one is installed.
The green LED will recommence glowing or flashing when power is available
again at the water heater.
· Heat pump operating range The heat pump’s operating range is between an
ambient air temperature of a minimum of 3°C to 5°C and a maximum of 45°C to
55°C. The heat pump will not operate when the ambient air temperature is
outside the heat pump’s operating range.
If heating is required, the water heater will commence heating with the
booster heating unit in booster heating mode (long green flash) instead. The
water will be heated to 70°C during these periods.
At the completion of this heating cycle by the booster heating unit (long
green flash), the thermostat controlling the booster heating unit opens
circuit cutting power to the heat pump causing the green LED to go out.
This is not a fault condition, but a result of the power being cut to the heat
pump by the thermostat.
The green LED will remain off for an extended period of time until the water
temperature in the top of the water heater drops to below 62°C and the
thermostat closes circuit reinstating power to the heat pump. The green LED
will then flash rapidly for three (3) seconds before recommencing to glow or
emit a series of single flashes.
The green LED will glow (standby mode water is hot) if the water temperature
in the lower part of the water heater is 50°C or more.
The green LED will flash if the water temperature in the lower part of the
water heater is less than 50°C. If the ambient air temperature has moved back
to within the heat pump’s operating range, heating of the water by the heat
pump will recommence (3 x green flashes). It may take up to forty five (45)
minutes for the heat pump to start-up depending upon when it last operated. If
the ambient air temperature is outside of the heat pump’s operating range, the
water heater will switch to the booster heating unit (long green flash).
· Green LED is off There may be a fault condition with the heat pump if:
there is power available at the water heater and the green LED is off, and
the water heater has not operated outside of the heat pump’s operating range
refer to “Heat pump operating range” on page 19.
Before phoning to arrange a service inspection:
inspect the isolating switch marked “HOT WATER” or “WATER HEATER” at the
switchboard and the isolating switch at the water heater and ensure they are
turned on
check the fuse or circuit breaker marked “HOT WATER” or “WATER HEATER” at the
switchboard
if a timer has been installed, check the time settings
check the power supply tariff the water heater is connected to and confirm
whether power should be available to the water heater.
If the green LED is off and one of these conditions is not the cause, refer
also to “Possible fault condition” on page 20.
19
SAVE A SERVICE CALL
· Possible fault condition (1 or 3 to 9 x red flashes) If the heat pump has
developed a fault, the heat pump will not operate, the red LED will flash a
fault mode of a series of either one (1) or three (3) to nine (9) flashes.
If a single flash or a series of three (3) to eight (8) red flashes occurs,
the water heater will switch to backup heating mode to ensure a supply of hot
water.
Refer to “Backup heating mode and series of red flashes” on page 20. If a
series of nine (9) red flashes occurs, the heat pump will not switch to backup
heating mode. Phone Rheem Service or their nearest Accredited Service Agent /
Centre to arrange for an inspection.
· Backup heating mode and series of red flashes (1 or 3 to 8 x red flashes)
During the backup heating mode by the booster heating unit, caused by a
possible heat pump fault condition, the red LED will emit a series of flashes.
Count the number of flashes.
At the completion of a heating cycle by the booster heating unit in the backup
heating mode and the water temperature reaches 70°C, the thermostat
controlling the booster heating unit opens circuit cutting power to the heat
pump causing the red LED to go out. The fault mode is recorded to the heat
pump controller’s memory. The fault condition which led to the red LED
flashing may be cleared when the backup heating cycle is completed.
Both LEDs will remain off for an extended period of time until the water
temperature in the top of the water heater drops to below 62°C and the
thermostat closes circuit reinstating power to the heat pump.
The green LED will flash rapidly for three (3) seconds and then extinguish.
The red LED will then recommence to flash the fault mode for 27 seconds and
then extinguish.
If the red LED then recommences to flash after the 27 second period, the fault
condition which led to the red LED flashing may not have cleared and there may
be a problem with the heat pump. Count the number of red flashes and phone
Rheem Service or their nearest Accredited Service Agent / Centre to arrange
for an inspection.
If the green LED recommences to glow or flash after the 27 second period, the
fault condition may have cleared.
The green LED will glow (standby mode water is hot) if the water temperature
in the lower part of the water heater is 50°C or more.
The green LED will flash if the water temperature in the lower part of the
water heater is less than 50°C.
Note: If the green LED is glowing, then to check whether there may be a
problem with the heat pump, open a hot tap and allow to run for ten to fifteen
minutes. This will draw cold water into the lower part of the water heater and
the green LED will commence to flash. Close the hot tap when the green LED
commences to flash.
The heat pump will commence to operate after the green LED starts flashing. It
may take up to forty five (45) minutes for the heat pump to start-up depending
upon when it last operated.
If the heat pump stops operating and the red LED recommences to flash, the
fault condition which led to the red LED flashing may not have cleared and
there may be a problem with the heat pump. Count the number of red flashes and
phone Rheem Service or their nearest Accredited Service Agent / Centre to
arrange for an inspection.
Note: If the ambient air temperature is outside of the heat pump’s operating
range, the water heater may switch to the booster heating unit (long green
flash) to heat the water in booster heating mode.
The fault mode is cleared from the heat pump controller’s memory after the
water heater successfully completes a full heat up cycle using the heat pump.
20
SAVE A SERVICE CALL TEMPERATURE PRESSURE RELIEF VALVE OR EXPANSION CONTROL
VALVE RUNNING · Normal Operation
It is normal and desirable the temperature pressure relief valve or expansion
control valve (if fitted) allows a quantity of water to escape during the
heating cycle. This quantity should be equal to approximately 1/50 of the hot
water used, as water expands by this volume when heated. However, if it
discharges more than a bucket full of water in 24 hours, there may be another
problem. The expansion control valve (if fitted) will discharge water instead
of the temperature pressure relief valve as it has a lower pressure rating. A
benefit is that energy is conserved as the discharged water is cooler. This
valve is installed in the cold water line to the water heater (refer to the
cold water connection diagram on page 40). · Continuous dribble Try gently
raising the easing lever on the relief valve for a few seconds (refer to
“Relief Valves” on page 8). This may dislodge a small particle of foreign
matter and clear the fault. Release the lever gently. · Steady flows for long
period (often at night) This may indicate the mains water pressure sometimes
rises above the designed pressure of the water heater. Ask your installing
plumber to fit a pressure limiting valve.
Warning: Never replace the relief valve with one of a higher pressure rating.
· Heavy flows of hot water from the temperature pressure relief valve until
water heater is cold –
then stops until water reheats The water heater must be switched off at the
switchboard. Phone Rheem Service or their nearest Accredited Service Agent /
Centre to arrange for an inspection.
21
SAVE A SERVICE CALL HIGHER THAN EXPECTED ELECTRICITY BILLS With the
installation of your new air sourced heat pump water heater, maximum
electrical energy savings can be achieved. Should you at any time, feel your
electricity bill is higher than expected, we suggest you check the following
points: · Is the water heater operating in backup heating mode with the red
LED flashing?
If there is a fault condition with the heat pump system, the water heater will
default to backup heating mode to ensure a supply of hot water. Check to see
if the red LED is flashing as this will indicate there may be a fault with the
system. Refer to “Heat Pump Is Not Operating” on page 19. · Is the relief
valve running excessively? Refer to “Temperature Pressure Relief Valve or
Expansion Control Valve Running” on page 21. · Is one outlet (especially the
shower) using more hot water than you think? Refer to “Not Enough Hot Water”
on page 18. · Is there a leaking hot water pipe, dripping hot water tap, etc?
Even a small leak will waste a surprising quantity of hot water and energy.
Replace faulty tap washers, and have a plumber rectify any leaking pipe work.
· Has there been an increase in hot water usage? An increase in hot water
usage will result in an increase in heat pump operation. · Has your water
heating tariff rate been increased by your electricity retailer since your
previous bill? · Is the heat pump water heater on the same tariff as the water
heater replaced? The impact on an electricity bill will depend upon the tariff
arrangement of the water heater replaced and where you live. Contact your
energy provider for more information on tariff arrangements and cost
comparisons. · Prolonged periods of use when the ambient air temperature is
outside of the heat pumps operating range will increase the amount of boosting
and increase running costs.
IF YOU HAVE CHECKED ALL THE FOREGOING AND STILL BELIEVE YOU NEED ASSISTANCE,
PHONE RHEEM SERVICE OR THEIR NEAREST ACCREDITED SERVICE AGENT / CENTRE.
22
INSTALLATION
THIS WATER HEATER IS FOR OUTDOOR INSTALLATION ONLY. THIS WATER HEATER IS NOT
SUITABLE FOR POOL HEATING.
INSTALLATION STANDARDS The water heater must be installed:
· by a qualified person, and
· in accordance with the installation instructions, and
· in compliance with the Plumbing Code of Australia (PCA), Standards AS/NZS
3500.4 and AS/NZS 3000, and all local codes and regulatory authority
requirements.
· in New Zealand also conforming to Clauses G12 and H1 of the New Zealand
Building Code.
Warning: This water heater may deliver water at high temperature. Refer to the
Plumbing Code of Australia, local requirements and these installation
instructions to determine if additional delivery temperature control is
required. Refer to “Hot Water Delivery” on page 25.
Victorian Installers Notice to Victorian Installers from the Victorian
Building Authority if this solar water heater is installed in a new Class 1
dwelling in the State of Victoria. The system model number is to be recorded
on the Certificate of Compliance.
It is also a requirement to provide the householder with permanent
documentation recording the system model number exactly as it is shown in the
`VEET Product Register’ published by the Essential Services Commission in
Victoria. See www.veu-
registry.vic.gov.au/Public/ProductRegistrySearch.aspx. This documentation may
be in the form of an indelible label adhered to the heat pump storage tank, or
other suitable form placed in an accessible location, such as the meter box,
for later inspection.
WATER HEATER APPLICATION This water heater is designed for use in a single
family domestic dwelling for the purpose of heating potable water. Its use in
an application other than this may shorten its life.
If this water heater is to be used where an uninterrupted hot water supply is
necessary for the application or business, then there should be back-up
redundancy within the hot water system design. This should ensure the
continuity of hot water supply in the event that this water heater was to
become inoperable for any reason. We recommend you provide advice to the
system owner about their needs and building back-up redundancy into the hot
water supply system.
The 551325 model water heater is recommended for connection to either a 24
hour continuous tariff or an extended off-peak (minimum 16 hours per day
replacement model and climate dependant) power supply. If replacing an
electric water heater greater than 250 litres, heat pump connection to a 24
hour continuous tariff is recommended.
A Rheem heat pump water heater consumes less energy than an electric water
heater. The impact on an electricity bill will depend on the tariff
arrangement of the water heater replaced and the installation location.
Contact the energy provider for more information on tariff arrangements and
cost comparisons.
STORAGE TANK AND HEAT PUMP MODULE The heat pump water heater is made of two
main components, the storage tank and the heat pump module. For transport and
handling (weight) purposes both items are shipped separately and designed to
be assembled at the installation site. The water heater must not be operated
until both components are assembled. Refer to “Heat Pump and Tank Assembly” on
page 30.
Care must be taken during transportation and handling. Do not lay the heat
pump module down and do not tilt the heat pump module or the heat pump and
storage tank assembly more than 30° from the vertical. This will displace the
compressor lubricating oil. If the heat pump module or heat pump and storage
tank assembly has been tilted more than 30° from the vertical during handling,
it will need one hour to drain back before the power to the water heater can
be switched on, otherwise damage to the compressor may result.
23
INSTALLATION
Take care when handling the heat pump module. The jacket of the heat pump
module needs to be handled gently so as not to cause damage.
All packaging materials must be removed from the water heater prior to its
installation. This includes the removal of the cardboard base of the carton
from the underside of the water heater.
WATER HEATER LOCATION The water heater is suitable for outdoor installation
only. The water heater should be installed close to the most frequently used
outlet and its position chosen with noise, safety and service in mind. Make
sure people (particularly children) will not accidentally touch the air inlet
louvres and outlet grille and that they are clear of obstructions and
shrubbery.
It is advisable to install the water heater away from bedroom or living room
windows as the system controls can generate a level of noise whilst they are
operating. Consider the location in relation to neighbours’ bedrooms and
living room windows.
Clearance must be allowed for servicing of the water heater. The water heater
must be accessible without the use of a ladder or scaffold. Make sure the
temperature pressure relief valve lever is accessible and the top and front
covers, system controls and thermostat can be removed for service.
You must be able to read the information on the rating plate. If possible
leave headroom of one water heater height so the anodes can be inspected or
replaced. Remember you may have to remove the entire water heater later for
servicing.
The water heater is to be installed at ground or floor level and must stand
vertically upright on a stable base, as acceptable to local authorities, of a
minimum size 900 mm wide x 650 mm deep. The heat pump module must be fully
supported by the stable base.
The base of the water heater is made of corrosion resistant material, and it
may be placed directly in contact with the supporting surface. It is not
necessary to allow for free air circulation under the base of the water
heater.
Note: The water heater should not be placed in direct contact with a concrete
surface that is less than two months old and not fully cured as this may
attack the metal coating of the water heater base. A moisture barrier should
be used between the two surfaces in this instance. The barrier should extend
at least 100 mm from the water heater and may be trimmed after two months.
The water heater must be installed with a clearance of at least 100 mm from a
wall. A clearance of at least 300 mm is required perpendicular from both the
front air inlet louvres and the outlet grille to any wall or obstruction.
Refer to the dimensions diagram on page 28.
The water heater must not be installed in an area with a corrosive atmosphere
where chemicals are stored or where aerosol propellants are released, as
exposure to the corrosive atmosphere may attack the materials used in the
water heater and heat pump system.
FREEZE PROTECTION The water heater has a freeze protection system. The freeze
protection system will protect the water heater from damage, by preventing ice
forming in the waterways of the water heater, in the event of freezing
conditions occurring.
If the ambient air temperature falls below 1°C and the heat pump is not
operating, the system will operate the circulator periodically. During this
freeze protection cycle, the circulator will operate for thirty (30) seconds
and then rest for fifteen (15) minutes, before the cycle is recommenced. Water
is circulated from the storage tank through the heat pump circuit, to prevent
freezing in the connecting pipe work and heat pump module. The green LED will
flash a series of four (4) flashes whilst the circulator is operating.
Warning: In areas where the ambient air temperature may fall below 1°C, power
must be available to the water heater at all times to prevent freezing in the
heat pump circuit. The water heater has NO WARRANTY for freeze damage if power
is unavailable at the water heater.
24
INSTALLATION
MAINS WATER SUPPLY Where the mains water supply pressure exceeds that shown in
the table below, an approved pressure limiting valve is required and should be
fitted as shown in the cold water connection diagram on page 40.
Model
325
Temperature pressure relief valve setting
1000 kPa
Expansion control valve setting *
850 kPa
Maximum mains supply pressure
With expansion control valve
680 kPa
Without expansion control valve
800 kPa
Minimum mains supply pressure
200 kPa
- Expansion control valve not supplied with the water heater.
TANK WATER SUPPLY
If the water heater is supplied with water from a tank supply and a minimum
water supply pressure of 200 kPa at the water heater cannot be achieved, then
a pressure pump system must be installed to allow the heat pump circulator to
operate and avoid air locks in the circuit. Care must be taken to avoid air
locks. The cold water line from the supply tank should be adequately sized and
fitted with a full flow gate valve or ball valve.
HOT WATER DELIVERY Warning: This water heater can deliver hot water at
temperatures up to 70°C, sufficiently hot to cause
severe scalding. Water at this temperature may be plumbed to fixtures where
water hotter than 50°C is allowed, such as the kitchen and laundry.
The installing plumber may have a legal obligation to ensure the installation
of this water heater meets the water temperature delivery requirements of the
Plumbing Code of Australia and New Zealand Building Code Clause G12 so that
heated water delivered to fixtures and appliances used primarily for personal
hygiene is at a temperature which is unlikely to scald.
It is necessary and we recommend that a temperature limiting device be fitted
between the water heater and the fixtures and appliances used primarily for
personal hygiene such as in a bathroom, ensuite, public amenities or other
ablution areas, to reduce the risk of scalding.
The temperature limiting device must be of a type suitable for use with a heat
pump water heater and should have a specified `minimum temperature
differential’ between the hot water inlet and the tempered water outlet of no
greater than 10°C. Refer to the specifications of the temperature limiting
device.
Where a temperature limiting device is installed adjacent to the water heater,
the cold water line to the temperature limiting device can be branched off the
cold water line either before or after the isolation valve, pressure limiting
valve and non-return valve to the water heater. If an expansion control valve
is required, it must always be installed after the non-return valve and be the
last valve prior to the water heater.
If a pressure limiting valve is installed on the cold water line to the water
heater and the cold water line to a temperature limiting device branches off
before this valve or from another cold water line in the premises, then a
pressure limiting valve of an equal pressure setting may be required prior to
the temperature limiting device.
Two Temperature Zones Using a Temperature Limiting Device 25
INSTALLATION CIRCULATED HOT WATER FLOW AND RETURN SYSTEM A 551325 series heat
pump water heater should not be installed as part of a circulated hot water
flow and return system in a building. If a circulated flow and return system
is required, it is necessary to install a secondary water heater supplied from
the heat pump water heater. The flow and return lines connect to the secondary
water heater, not the heat pump storage tank. The secondary water heater makes
up for the pipe heat loss in the flow and return system and must be able to
provide a hot water outlet temperature of at least 60°C. Note: The thermostat
or preset outlet temperature of the secondary water heater must always be set
to maintain a temperature of at least 60°C in the hot water flow and return
line, including making up pipe heat losses in the system. Refer to the diagram
Circulated Hot Water Flow and Return System Heat Pump Water Heater on page
26. Temperature Limiting Device A temperature limiting device cannot be
installed in circulated hot water flow and return pipe work. The tempered
water from a temperature limiting device cannot be circulated. Where a
circulated hot water flow and return system is required in a building, a
temperature limiting device can only be installed on a dead leg, branching off
the circulated hot water flow and return pipe. If circulated tempered water
were to be returned back to the water heater, depending on the location of the
return line connection on the water supply line to the water heater, then
either: · water will be supplied to the cold water inlet of the temperature
limiting device at a temperature exceeding
the maximum recommended water supply temperature, or · when the hot taps are
closed no water will be supplied to the cold water inlet of the temperature
limiting
device whilst hot water will continue to be supplied to the hot water inlet of
the temperature limiting device. These conditions may result in either water
at a temperature exceeding the requirements of AS/NZS 3500.4 being delivered
to the hot water outlets in the ablution areas, or the device closing
completely and not delivering water at all, or the device failing. Under
either condition, the operation and performance of the device cannot be
guaranteed.
Circulated Hot Water Flow and Return System – Heat Pump Water Heater
REDUCING HEAT LOSSES The cold water line to and the hot water line from the
water heater must be insulated in accordance with the requirements of AS/NZS
3500.4. The insulation must be weatherproof and UV resistant if exposed.
26
INSTALLATION ANODE TYPES The vitreous enamel lined cylinder of the water
heater is only covered by the Rheem warranty when the total dissolved solids
(TDS) content in the water is less than 2500 mg/L and when the correct colour
coded anode is used. If an incorrect colour coded anode is used in the water
heater, any resultant faults will not be covered by the Rheem warranty. In
addition, the use of an incorrect colour coded anode may shorten the life of
the water heater cylinder. The correct colour coded anode for the water supply
being used must be selected and fitted to the water heater for the Rheem
warranty to apply to the water heater cylinder (refer to “Water Supplies” on
page 16 and the Anode Selection table on page 16). The black anode is
typically fitted as standard. If an incorrect anode is used, there is also the
possibility the anode may become overactive and hydrogen gas could accumulate
in the top of the water heater during long periods of no use. In areas where
this is likely to occur, the installer should instruct the householder on how
to dissipate the gas safely (refer to “Caution” on page 17). SADDLING – PIPE
WORK To prevent damage to the cylinder when attaching pipe clips or saddles to
the water heater jacket, we recommend the use of self-drilling screws with a
maximum length of 13 mm. Should pre drilling be required, extreme caution must
be observed when penetrating the jacket of the water heater. Note: If the
cylinder is damaged as a result of attaching pipe clips or saddles to the
jacket, any resultant faults will not be covered by the Rheem warranty.
TYPICAL INSTALLATON OUTDOOR LOCATION
27
INSTALLATION
DIMENSIONS AND TECHNICAL DATA
Model 551325 There is a minimum clearance of 100 mm from a wall behind the
water heater
28
Technical Data
INSTALLATION
Model number
551325
Tank product number
T55132507
Technical data
Heat pump module product number
182550
is subject to change.
Storage capacity
litres
325
Boost capacity by electric heating unit
litres
180
IP Rating
Weight tank
cartoned
kg
88
IP24
Weight heat pump
cartoned
kg
42
Weight system
cartoned
kg
130
Weight system
full
kg
455
Noise level @ 1 metre
dB(A)
52
Rated heat pump power input @ 240 V
watts
800
Power Supply
Electric heating unit rating @ 240 V
watts
3600
220 V 240 V
Maximum rated power input @ 240 V
watts
3600
50 Hz
Electrical circuit
Amps
15
Refrigerant type
R134a
Refrigerant circuit pressure
kPa
3000
A booster element of a size or type other than the 3.6 kW element supplied may provide a different boost capacity.
Heat Pump 551325 Performance Specifications
Ambient Air Temperature
Relative Humidity
Average Heat Pump Heating Capacity (kW)
7°C
86%
1.5
19°C
65%
2.0
32°C
35%
2.5
33°C
60%
2.6
Recovery Rate @ 45°C rise (L / hr)
28 37 48 50
Coefficient of Performance (COP)
2.8 3.6 4.2 4.5
Back-Up Heating Unit Recovery Rate @ 240 V
Heating Unit Rating
Recovery Rate @ 30°C rise (L / hr)
Recovery Rate @ 40°C rise (L / hr)
3600 watts
103
77
Recovery Rate @ 50°C rise (L / hr)
62
Noise Level – A noise level of 52 dB(A) was measured at 1 m from the water
heater during a Noise Test conducted in an open field. The noise level when
installed may be higher due to sound reflections from adjacent walls and
structures.
Ambient Air Temperature & Humidity The performance of a Heat Pump changes
with ambient air temperature, humidity and incoming water temperature. The
warmer the air temperature, the higher the Relative Humidity and the cooler
the water temperature, the higher is the heating rate of the heat pump.
Performance specifications stated in relation to the heat pump are measured at
predefined conditions during its testing.
Average Heating Capacity kW This is how much heating power is put into the
water during the heating cycle by the heat pump. It is expressed as an average
due to the changes in heating power from the refrigeration cycle as the water
is being heated and its temperature increases during the heating cycle.
Recovery Rate @ 45°C rise L/hr Is the number of litres of water that can be
heated through a 45°C temperature rise in one hour, e.g., when the air
temperature is 19°C, the heat pump can heat 37 litres of water from 15°C to
60°C in one hour.
COP The Coefficient of Performance for a heat pump is the ratio of how much
useful heat it produces for water heating to the power input into the water
heater. The higher the COP number, the more efficient the heat pump is. A
Coefficient of Performance (COP) of 3.6 was measured under test conditions
with an ambient air temperature of 19°C/15°C (Dry Bulb/Wet Bulb), heating of
the water from 15°C to 60°C during water heater operation and a power supply
of 240 V~ 50 Hz. The Heat Pump average heating capacity in Watts (and
converted to kilowatts kW) and its water heating capacity in Litres / hour
were calculated from the results of this test.
29
HEAT PUMP AND TANK ASSEMBLY
STORAGE TANK AND HEAT PUMP MODULE The heat pump water heater is made of two
main components, the storage tank and the heat pump module. For transport and
handling (weight) purposes both items are shipped separately and designed to
be assembled at the installation site. The water heater must not be operated
until both components are assembled.
The water heater is to be installed at ground or floor level and must stand
vertically upright on a stable base, such as a level slab or solid base, as
acceptable to local authorities, of a minimum 900 mm wide x 650 mm deep. The
heat pump module must be fully supported by the stable base.
HEAT PUMP MODULE The heat pump module is shipped in a box containing two hand
holes to facilitate easy handling and lifting. The heat pump module is to be
mounted against the side of the storage tank and must be fully supported by
the level slab or solid base.
CAUTION: The heat pump module weighs approximately 42 kg when cartoned. Use
the hand holes provided in the sides of the packaging. Good lifting practice
should be followed.
There are two flexible hoses provided inside the heat pump module. The
flexible hoses are to be withdrawn from the module and fixed to the two water
fittings on the heat pump storage tank during the assembly procedure.
There are two connection points located on the underside of the control box in
the heat pump module to which the power cable and tank sensor cable from the
heat pump storage tank are connected during the assembly procedure.
STORAGE TANK
The storage tank is designed to receive the heat pump module. There are two
water fittings located at the side of the storage tank to which flexible hoses
from the heat pump module are connected during the assembly procedure.
A power cable is housed behind the lower cover and a tank sensor cable is located adjacent to and above the lower cover of the storage tank. The power cable is to be withdrawn from behind the front cover and the tank sensor cable unfurled and both connected to the control box in the heat pump module during the assembly procedure.
The heat pump module is to be secured to the heat pump tank with three studs and flange nuts, and three fixing bolts.
storage tank
heat pump module
heat pump water heater
=
30
HEAT PUMP AND TANK ASSEMBLY
KIT There is a kit (PN 299276) supplied with the heat pump module.
The components supplied in the kit and required for the installation are:
299276 122189 052158 080031 080156 080203 080204 104767 080191 104766
Kit Installation Heat Pump Module Integrated Installation instructions heat pump module S2 integrated Saddle clamp 20 mm Clipsal 261/20 Screw phillips pan head No. 8 x 13 zinc plated black Screw pack of 3 M6 x 12 HD bolts Stud M6 x 25 zinc plate Nut hex whizzlock M6 Cover fan shroud Screw hilo 13-16 x 20 pan head combination zinc plated Plug plastic 13 mm black
Quantity 1 1 2 2 3 3 1 1 1
ASSEMBLY PROCEDURE Warning: The heat pump must be assembled, plumbed and
filled with water prior to power being connected
and switched on.
The following procedure should be followed to properly place the heat pump
module in position and connect to the storage tank:
1. Heat Pump Storage Tank: Remove all packaging including the carton base
from the heat pump storage tank and position in its intended location,
supported by a stable base.
The water connections may be on either the left or right hand side and should
be parallel to the wall.
The storage tank must be positioned at least 100 mm from the wall. If a
minimum clearance of 100 mm is not allowed for, the heat pump module will not
be able to be completely connected to the storage tank.
The storage tank must also be positioned such that when the heat pump module
is in position, there is a clearance of at least 300 mm perpendicular from
both the front air inlet louvres and the outlet grille to any wall or
obstruction.
Step 1 position storage tank at least 100 mm from the wall and allow for at
least 300 mm ventilation clearance
31
HEAT PUMP AND TANK ASSEMBLY 2. Lower Front Cover: Remove the two screws
securing the lower front cover to the storage tank.
Remove the lower front cover from the storage tank.
Step 2 remove screws from lower front cover
Step 3 withdraw the power cable
3. Power Cable: Withdraw the power cable, housed behind the lower front
cover, from the opening.
4. Mains Power Connection: Connect the mains power supply wiring to the
terminal block and earth connection inside of the lower front cover.
Secure the conduit to the side of the storage tank with the saddle clamp and
screws provided.
The saddle clamp must be positioned over the pilot holes provided, otherwise
the conduit will interfere with the heat pump module installation.
Refer to “Connections Electrical” on page 43.
Note: The power supply to the water heater must not be switched on until the
installation is complete, the water heater is filled with water and a
satisfactory megger reading is obtained.
Step 4 connect wiring and secure conduit with saddle clamp
32
5. Lower Front Cover: Refit the lower front cover.
HEAT PUMP AND TANK ASSEMBLY
Step 5 refit lower front cover
Step 6 remove tape from tank sensor cable
6. Tank Sensor Cable: Remove tape from tank sensor cable and unfurl.
7. Heat Pump Module: Remove all packaging including the carton base from the
heat pump module and position in its intended location at the storage tank.
CAUTION: The heat pump module weighs approximately 42 kg when cartoned. Use
the hand holes provided in the sides of the packaging. Good lifting practice
should be followed.
8. Fan Cover Shroud: Retrieve the fan cover shroud, 20 mm screw and black
plastic plug from the kit bag.
Remove the screw located immediately above the monitor label on the front of
the heat pump module and discard.
Position the fan cover shroud over the fan cowl and slide the recessed edge of
the shroud under the lip of the heat pump module top. It will slide under the
top without having to remove any screws.
Align the mounting hole at the bottom of the shroud with the screw hole in the
heat pump module located immediately above the monitor label.
Secure the fan cover shroud to the heat pump module with the 20 mm screw
provided.
Insert the black plug provided into the recess to cover the head of the screw.
Step 8 fit the fan cover shroud to the heat pump module
33
HEAT PUMP AND TANK ASSEMBLY 9. Heat Pump Module Cover: Remove the two screws
securing the front cover to the heat pump module.
Remove the front cover from the heat pump module.
Steps 9 and 11 remove front cover from heat pump module and feed through
cables 10. Position Heat Pump Module: Position the edge of the heat pump
module which is closest to the wall against the storage tank so the screw
holes in the module are adjacent to the nutserts in the storage tank. 11.
Power Cable and Tank Sensor Cable: Feed the power cable from the lower front
cover and tank sensor cable through the heat pump module so they protrude out
of the front of the module.
34
HEAT PUMP AND TANK ASSEMBLY 12. Flexible Braided Hoses: Retrieve the loose
ends of the two flexible braided hoses from within the heat
pump module, and withdraw through the rear of the heat pump module. 13. Cold
Hose Connection: Attach the flexible braided hose, marked with a blue stripe
through the braid and
attached to the bottom of the heat exchanger, to the ball valve fitting in the
bottom connection on the storage tank and marked “TO HEAT PUMP”. Tighten the
swivel nut on the hose using a 24 mm spanner.
Tape or sealant is not required. Position the hose such that when the heat
pump module is moved and secured to the tank, it does
not kink. Ball valve: Ensure the ball valve located in the connection fitting
is in the open position. In the open
position, the slot is in line with the hose.
Step 13 attach flexible hose with blue stripe to inlet and ball valve in open
position 14. Hot Hose Connection: Attach the flexible braided hose, marked
with a red stripe through the braid and attached to the top of the circulator,
to the non-return valve fitting in the upper connection marked “OUTLET” in red
on the storage tank. Tighten the swivel nut on the hose using a 24 mm spanner.
Tape or sealant is not required. Position the hose such that when the heat
pump module is moved and secured to the tank, it does not kink.
Step 14 attach flexible hose with red stripe to outlet 15. Check Hoses: Check
to ensure the flexible hoses are not kinked.
35
HEAT PUMP AND TANK ASSEMBLY 16. Cable Tab: Remove the tab on the side of the
electrical entry to the heat pump module to accommodate
the electrical conduit. Pliers or tin snips may be required to remove the tab.
Step 16 remove the tab on the side of the electrical entry to the heat pump
module 17. Studs: Retrieve the three (3) studs from the kit and screw into the
three (3) threaded inserts on the side of the tank closest to the wall. These
studs will assist in aligning the heat pump module for connection to the
storage tank.
Step 17 screw in studs into threaded inserts
36
HEAT PUMP AND TANK ASSEMBLY 18. Position Heat Pump Module: Position the heat
pump module against the tank.
Engage the tab at the bottom of the heat pump module, on the wall side of the
module, into the slot in the tank.
Align the holes in the side of the heat pump module over the three studs. 19.
Flange Nuts: Screw the three flange nuts onto the studs to connect the wall
side of the heat pump module
to the storage tank.
Steps 18 and 19 align heat pump module over studs and screw on flange nuts 20.
Tab: Engage the tab at the bottom of the heat pump module, on the front side
of the module, into the slot in the tank. 21. Fixing Bolts: Screw in the three
fixing bolts to connect the front side of the heat pump module to the storage
tank.
Step 21 screw in fixing bolts to connect heat pump module to storage tank
37
HEAT PUMP AND TANK ASSEMBLY 22. Tank Sensor Cable Connection: Insert the tank
sensor cable plug to the connector on the underside of
the control box. The plug is polarised and can only be inserted one way.
Ensure the plug fully engages the locking feature on the connector. 23. Power
Cable Connection: Insert the four pin power cable plug to the connector on the
underside of the control box. The plug is polarised and can only be inserted
one way.
Steps 22 and 23 connect power cable and tank sensor cable 24. Positioning of
Water Heater: Complete final positioning of the water heater. Ensure the heat
pump module is firmly seated on the level slab or solid base.
38
HEAT PUMP AND TANK ASSEMBLY 25. Water Connections: Connect the cold water
supply and the hot water pipe work to the water heater.
Connect the temperature pressure relief valve and its drain line. Refer to
“Connections Plumbing” on page 40.
26. Water Supply: Turn on the cold water supply and fill the water heater.
Check the pipe work and the connection points for the flexible braided hoses
for leaks Refer to “To Fill And Turn On The Water Heater” on page 45, however
the electrical supply should not be turned on at this stage.
27. Heat Pump Module Cover: Replace the heat pump module cover and re-fit the
two screws.
Step 27 replace heat pump module front cover 28. Commissioning: Refer to
“Commissioning” on page 45.
39
CONNECTIONS PLUMBING
All plumbing work must be carried out by a qualified person and in accordance with the requirements of the Standard AS/NZS 3500.4, and all local codes and regulatory authority requirements. In New Zealand, the installation must also conform to Clauses G12 and H1 of the New Zealand Building Code.
CONNECTION SIZES · Hot water connection: · Cold water connection: · Relief valve connection:
Rp 3/4 Rp 3/4 Rp 1/2
WATER INLET AND OUTLET The pipe work must be cleared of foreign matter before
connection and purged before attempting to operate the water heater. All olive
compression fittings must use brass or copper olives. Use an approved thread
sealant such as Teflon tape on all threaded joints.
An isolation valve and non-return valve must be installed on the cold water
line to the water heater. An acceptable arrangement is shown in the diagram.
Refer also to “Hot Water Delivery” on page 25 and to “Mains Water Supply” on
page 25.
A disconnection union must always be provided at the cold water inlet and hot
water outlet on the water heater to allow for disconnection of the water
heater.
This water heater has either a plastic dip tube or fitting liner in the inlet
and outlet fittings (see diagram). These must be in place for the water heater
to function properly. Do not remove or damage them by using heat nearby. They
will be pushed into the correct position as the fitting is screwed in.
This water heater is intended to be permanently connected to the water mains
and not connected by a hose-set. A braided flexible hose or semi-flexible
connector may be used for connection to the water heater, where permitted by
AS/NZS 3500.4.
PIPE SIZES To achieve true mains pressure operation, the cold water line to
the water heater should be the same size or bigger than the hot water line
from the water heater.
The pipe sizing for hot water supply systems should be carried out by persons
competent to do so, choosing the most suitable pipe size for each individual
application. Reference to the technical specifications of the water heater and
local regulatory authority requirements must be made.
40
CONNECTIONS PLUMBING
TEMPERATURE PRESSURE RELIEF VALVE The temperature pressure relief valve is
shipped behind the lower front cover of the water heater. The temperature
pressure relief valve must be fitted before the water heater is operated.
Before fitting the relief valve, make sure the probe has not been bent.
To fit the relief valve:
· Seal the thread with an approved thread sealant such as Teflon tape – never
hemp. Make sure tape does not hang over the end of the thread.
· Hand tighten the valve into the opening marked “Relief Valve” (refer to the
installation diagram on page 27).
· Using a spanner engaged on the valve’s spanner flats and applying medium
pressure to tighten, turn the relief valve an additional ½ to 1 ½ turns to
secure and make the joint water tight, leaving the valve drain pointing
downwards.
Warning: Do not use a pipe wrench or poor fitting tool on the valve body nor
over tighten the valve, as this could damage the valve and prevent safe
operation.
· Operate the easing lever on the valve to check the smooth operation of the
valve plunger. It is very important the lever is raised and lowered gently.
The lever should move smoothly and without undue force.
· If the lever cannot be moved or is jerky in its movement, then the valve has
been damaged and must be replaced.
· A copper drain line must be fitted to the temperature pressure relief valve
(refer to “Relief Valve Drain” on page 41).
· The valve must be insulated with closed cell polymer insulation or similar
(minimum thickness 9 mm) and the insulation installed so as not to impede the
operation of the valve.
The insulation must be weatherproof and UV resistant if exposed.
EXPANSION CONTROL VALVE Local regulations may make it mandatory to install an
expansion control valve (ECV) in the cold water line to the water heater. In
other areas, an ECV is required if the saturation index is greater than +0.4
(refer to “Water Supplies” on page 16).
The expansion control valve must always be installed after the non-return
valve and be the last valve installed prior to the water heater (refer to
diagram on page 40). A copper drain line must be fitted to the expansion
control valve (refer to “Relief Valve Drain” on page 41).
The valve, if installed within 500 mm of the water heater, must be insulated
with closed cell polymer insulation or similar (minimum thickness 9 mm) and
the insulation installed so as not to impede the operation of the valve. The
insulation must be weatherproof and UV resistant if exposed.
RELIEF VALVE DRAIN DN15 copper drain lines must be fitted to the temperature
pressure relief valve and expansion control valve (if one is installed) to
carry the discharge clear of the water heater. Connect the drain lines to the
valves using disconnection unions. The drain line from the valve to the point
of discharge should be as short as possible, have a continuous fall all the
way from the water heater to the discharge outlet and have no tap, valves or
other restrictions in the pipe work.
A drain line from a relief valve must comply with the requirements of AS/NZS
3500.4.
A drain line must be no longer than 9 metres with no more than three bends
greater than 45° before discharging at an outlet or air break. The maximum
length of 9 metres for a drain line is reduced by 1 metre for each additional
bend required of greater than 45°, up to a maximum of three additional bends.
Where the distance to the point of final discharge exceeds this length, the
drain line can discharge into a tundish.
Subject to local regulatory authority approval, the drain lines from the
temperature pressure relief valve and expansion control valve from an
individual water heater may be interconnected.
41
CONNECTIONS PLUMBING The outlet of a drain line must be in such a position
that flow out of the pipe can be easily seen, but arranged so discharge will
not cause injury, damage or nuisance. The termination point of a drain line
must comply with the requirements of AS/NZS 3500.4. Drain lines must not
discharge into a safe tray. In locations where water pipes are prone to
freezing, drain lines must be insulated, must not exceed 300 mm in length and
are to discharge into a tundish through an air gap of between 75 mm and 150
mm. If a drain line discharges into a tundish, the drain line from the tundish
must be not less than DN20. The drain line from a tundish must meet the same
requirements as for a drain line from a relief valve.
Warning: As the function of the temperature pressure relief valve on this
water heater is to discharge high temperature water under certain conditions,
it is strongly recommended the pipe work downstream of the relief valve be
capable of carrying water exceeding 93°C. Failure to observe this precaution
may result in damage to pipe work and property. CONDENSATE DRAIN A drain line
should be fitted to the heat pump module’s condensate drain to carry the
discharge clear of the water heater. The drain line can be extended using 12
mm rigid poly hose or conduit. The pipe work from the condensate drain should
be as short as possible and fall all the way from the water heater with no
restrictions. It should have no more than three right angle bends in it. The
outlet of the drain line must be in such a position that flow out of the pipe
can be easily seen – but arranged so water discharge will not cause damage or
nuisance. The condensate drain line must not be connected to the relief valves
drain lines but may discharge at the same point.
42
CONNECTIONS ELECTRICAL
The power supply to the water heater must not be switched on until the water
heater is filled with water and a satisfactory megger reading is obtained.
MEGGER READING When a megger test is conducted on this water heater, then the
following should be noted.
Warning: This water heater contains electronic equipment and 500 V insulation
tests must only be conducted between active and earth and between neutral and
earth. An active to neutral test WILL damage the electronics.
An insulation test result of greater than 1 M for this water heater is normal.
ELECTRICAL CONNECTION All electrical work and permanent wiring must be carried
out by a qualified person and in accordance with the edition of the Wiring
Rules AS/NZS 3000 in force in the state or territory at the time of
installation, and all local codes and regulatory authority requirements.
The water heater must be directly connected to a 220 V – 240 V a.c. 50 Hz
mains power supply. The power supply must be able to supply a minimum of 15
Amps.
Note: This water heater must not be connected via a power switching device
which allows alternative supply of grid power and photovoltaic (PV) power. The
switching of the supplies will cause the water heater to enter a forty five
(45) minute start delay mode. Repeated switching will reduce the available
heating time for the water heater and can result in an insufficient hot water
supply.
The water heater must be on its own circuit with an isolating switch installed
at the switchboard. The Wiring Rules requires a second and lockable isolating
switch be installed adjacent to but not on or attached to the water heater,
and a residual current device (RCD) installed in the electrical circuit to the
water heater. The RCD may not be required to be installed in New Zealand.
The 551325 model water heater is recommended for connection to either a 24
hour continuous tariff or an extended off-peak (minimum 16 hours per day
replacement model and climate dependant) power supply. If replacing an
electric water heater greater than 250 litres, heat pump connection to a 24
hour continuous tariff is recommended.
A flexible 20 mm conduit is required for the electrical cable to the water
heater. The conduit is to be connected to the unit with a 20 mm terminator.
Connect the power supply wires directly to the terminal block and earth tab
connection, ensuring there are no excess wire loops inside the front cover.
The temperature rating of the power supply wires insulation must suit this
application, or the wiring protected by insulating sleeving with an
appropriate temperature rating if it can make contact with the internal
storage cylinder. The temperature of the internal storage cylinder can reach
70°C under normal operation.
The electrical connections between the heat pump module and storage tank are
made using mating connectors fitted to these components.
The water heater will only operate on a sine wave at 50 Hz. Devices generating
a square wave cannot be used to supply power to the water heater.
BOOSTER HEATING UNIT AND THERMOSTAT SETTING The water heater has a booster
heating unit and thermostat. The booster heating unit will be automatically
activated during periods when the ambient air temperature is outside the heat
pump’s operating temperature range of between a minimum of 3°C to 5°C and
maximum of 45°C to 55°C and heating of the water is required. The thermostat
is not adjustable.
43
CONNECTIONS ELECTRICAL TIMER A timer can be installed in the electrical
circuit to the water heater. The timer must be weatherproof if it is installed
outdoors. It may be desirable for the water heater not to operate between
certain hours, such as during the peak period when connected to a Time of Use
electricity supply due to a more expensive tariff rate applying. A timer will
affect the operating times of both the heat pump circuit and the booster
heating unit. Note: If there is a risk of freezing conditions, the electrical
supply to the water heater should not be switched off, otherwise damage could
result (refer to “Freeze Protection” on page 11). WIRING DIAGRAM WITH
ROBERTSHAW “ST” THERMOSTAT
44
COMMISSIONING
TO FILL AND TURN ON THE WATER HEATER The power supply to the water heater must
not be switched on until the water heater is filled with water and a
satisfactory megger reading is obtained.
· Open all of the hot water taps in the house (don’t forget the shower). ·
Open the cold water isolation valve fully to the water heater.
Air will be forced out of the taps.
· Close each tap as water flows freely from it.
· Check the pipe work and the connection points for the flexible braided hoses
for leaks.
· Inspect for leaks at the temperature pressure relief valve connection to the
water heater.
If a leak is detected, close the cold water isolation valve fully and relieve
pressure from the water heater by either operating the easing lever on the
temperature pressure relief valve or opening a hot tap. Remove the valve and
all of its thread sealant from the threads of the valve. Reapply new thread
sealant and refit the valve. Refer to the procedure in “Temperature Pressure
Relief Valve” on page 41. · Operate the easing lever on the temperature
pressure relief valve to check the smooth operation of the valve plunger and
that water discharges freely from the drain line. It is very important the
lever is raised and lowered gently. The lever should move smoothly and without
undue force.
If the lever cannot be moved or is jerky in its movement, then the valve has
been damaged and must be replaced.
· Switch on the electrical supply at the water heater isolating switch on the
switchboard and at the isolating switch at the water heater.
· Set the timer if one is installed.
Note: The water heater is preset in the factory to allow it to commence
operating with either the heat pump or booster heating unit immediately power
is turned on for the first time. If power is turned on and then off at its
installation, the water heater may take up to forty five (45) minutes to
commence operating when the power supply is switched on again. This forty five
(45) minute period can be overridden during the commissioning procedure if the
power was inadvertently turned on and then off again. Refer to “System Reset”
on page 48.
The heat pump will only operate when power is available at the water heater,
the water in the storage tank requires heating, the heat pump compressor is
cool and the ambient air temperature is within the heat pump’s operating
temperature range of between a minimum of 3°C to 5°C and a maximum of 45°C to
55°C. If the ambient temperature is outside of this range, the water heater
will commence heating with the booster heating unit.
When the heat pump is operating, the system will switch to the booster heating
unit if the detected ambient air temperature is outside the operating
temperature range of between a minimum of 3°C to 5°C and a maximum of 45°C to
55°C.
The system will not switch back to heat pump operation from the booster
heating unit if the detected ambient air temperature has moved back within the
heat pump’s operating temperature range. The heating cycle will be completed
by the booster heating unit.
Note: The heat pump may not turn on after either having just completed a
heating cycle and more hot water is drawn from the water heater or power is
shut down to the compressor, either during or at the end of a heating cycle.
The heat pump will wait until the compressor has cooled down and the
conditions for start-up are favourable in order to protect the compressor from
damage. This will be a minimum of forty five (45) minutes and may take up to
ninety (90) minutes from the last heating cycle.
It is important to wait for five (5) minutes after the heat pump has activated
to ensure it continues to operate and is functioning correctly.
Explain to the householder or a responsible officer the functions and
operation of the heat pump water heater. Upon completion of the installation
and commissioning of the water heating system, leave this guide with the
householder or a responsible officer.
45
COMMISSIONING
TO TURN OFF THE WATER HEATER If it is necessary to turn off the water heater
on completion of the installation, such as on a building site or where the
premises are vacant, then:
· Switch off the electrical supply at the water heater isolating switch on the
switchboard and at the isolating switch at the water heater.
· Close the cold water isolation valve at the inlet to the water heater.
Notes · The freeze protection system will be rendered inoperable if electrical
power is not available at the water
heater. · Damage caused by freezing due to the unavailability of power at the
water heater is not covered by the
Rheem warranty (refer to “Terms of the Rheem Warranty” on page 4). · If the
power has been switched off to the water heater and there is a risk of
freezing, then it is necessary
to drain the water heater (refer to “Draining The Water Heater” on page 48).
DIAGNOSTIC FEATURES OF THE HEAT PUMP CONTROLLER
An operating mode monitor is located on the front of the heat pump module and
houses a green and a red LED. The green LED, marked “NORMAL”, indicates the
current operating mode of the heat pump water heater and the red LED, marked
“ATTENTION”, indicates a fault mode.
The green LED will emit either a constant glow or a series of flashes, with a two (2) second interval between each series. A series of long green flashes may also be emitted.
The red LED will emit either a solid glow or a series of flashes, with a two (2) second interval between each series. A series of flashes indicates there may be a particular fault condition with the system.
The modes are:
Green LED solid green (remains on) 1 x green
2 x green 3 x green 4 x green long green
rapid green no green
(remains off)
Red LED Operational Modes
off
Standby mode water is hot
off
Call for heating received system checks performed
Note: unit may wait and continue flashing until compressor has cooled from its last
operation
off
Heat pump preheating
off
Heat pump operation compressor and fan running
off
Freeze protection operation circulator on
off
Heating unit on
ambient air temperature below 3°C to 5°C or above 45°C to 55°C
off
System start-up heating unit on
off
No power at the water heater or to the heat pump or a possible fault condition
Refer to notes overleaf before calling for service
Green LED off off off off off off off off
solid green (remains on)
Red LED 1 x red 3 x red 4 x red 5 x red 6 x red 7 x red 8 x red 9 x red
solid red (remains on)
Indicator or Fault Modes Compressor over temperature (possible circulator fault) Compressor cooling fault condition Tank thermistor fault condition Evaporator thermistor fault condition Compressor thermistor fault condition Heat exchanger water outlet sensor fault condition Water flow fault Refrigeration system (compressor) fault condition Call for service System reset release button
Heating unit on Heating unit on Heating unit on Heating unit on Heating unit
on Heating unit on Heating unit on Heating unit off
Heating unit off
46
COMMISSIONING
Notes · There is no 2 x red flash indicator or fault mode code. · Power must
be available at the water heater and to the heat pump for the LEDs to glow or
flash. · Time controlled power supply (power must be available at the water
heater)
If the water heater is connected to a time controlled power supply, then
during periods of no power supply at the water heater the LEDs will be off.
This is not a fault condition, but a result of no power being available to
energise the LEDs. The green LED will recommence glowing or flashing when
power is available again at the water heater. · Heat pump operating range
(power must be available to the heat pump) The heat pump’s operating range is
between an ambient air temperature of a minimum of 3°C to 5°C and a maximum of
45°C to 55°C. The heat pump will not operate when the ambient air temperature
is outside the heat pump’s operating range. If heating is required, the water
heater will commence heating with the booster heating unit in booster heating
mode (long green flash) instead. The water will be heated to 70°C during these
periods. At the completion of this heating cycle by the booster heating unit
(long green flash), the thermostat controlling the booster heating unit opens
circuit cutting power to the heat pump causing the green LED to go out. This
is not a fault condition, but a result of the power being cut to the heat pump
by the thermostat. Refer to “Heat pump operating range” on page 19 in the
“Save A Service Call” section of this Owner’s Guide for further explanation. ·
Possible fault condition If there is power to the water heater and the green
LED is off or the red LED is flashing, this indicates there may be a fault
condition with the water heater. The red LED may emit up to nine (9) flashes
in each series of flashes. There may be a fault condition with the water
heater if either: there is power available at the water heater and the green
LED is off, and the water heater has not operated outside of the heat pump’s
operating range refer to “Heat pump
operating range” on page 19. Before phoning to arrange a service inspection
due to the green LED being off, refer to “Heat Pump Is Not Operating” on page
19 in the “Save A Service Call” section of this Owner’s Guide. or the red LED
is flashing the red LED may emit up to nine flashes in each series of
flashes The fault condition which led to the red LED flashing may be cleared
after the backup heating cycle by the booster heating unit has completed. When
heating is next required the red LED will recommence to flash the fault code
for 27 seconds and then extinguish. If the red LED then recommences to flash
or recommences to flash after the heat pump next operates, a service call may
be required. Before phoning to arrange a service inspection due to the red LED
flashing, refer to “Heat Pump Is Not Operating” on page 19 in the “Save A
Service Call” section of this Owner’s Guide.
47
COMMISSIONING SYSTEM RESET To reset the system and override the forty five
(45) minute start delay: 1. Press and hold the red controller reset button for
two (2) to three (3) seconds until both the green and red
LEDs display a solid glow. Release the button. The reset button is located on
the front left corner of the underside of the controller box.
reset button
2. The green LED will flash rapidly for three (3) seconds, then the heat pump
will commence its heating startup cycle. A series of 2 or 3 x green flashes
will commence.
DRAINING THE WATER HEATER
Warning: Exercise care, as water discharged from the water heater may be of a
very high temperature. To drain the water heater: · Turn off the water heater
(refer to “To Turn Off The Water Heater” on page 46). · Close all hot water
taps. · Operate the relief valve lever – do not let the lever snap back or you
will damage the valve seat. It is very
important the lever is raised and lowered gently. Operating the lever will
release the pressure in the water heater. · Undo the union at the cold water
inlet and attach a hose. Let the other end of the hose go to a drain. · Open
the relief valve by holding the lever in the raised position. This will let
air into the water heater and allow the water to drain through the hose.
48
INSTALLATION REPORT
Dear Installer / Customer A copy of this installation report filled out in
full and signed can be attached to an STC Assignment Form (where applicable)
as a method to demonstrate proof of installation. It can be copied and kept
for your records.
Installer, please complete all details below
Owner’s Name Installation Address Suburb State Postcode Email Address
Telephone Home Work
Mobile
Installing Company / RSS / Agent
Installer’s Name
Type of Installation (please circle)
No. of Stories of Install Single Other 1.
Installation Date
Replace Complete
Solar System
Replace Solar Tank
Replace Electric or Gas
Replace Heat Pump
New Building
New Install on Existing Building (not replacing a unit)
Other
System Model No
System Type
Tank Model No
Tank Serial No
Electric Booster (please circle)
Electric continuous
Off Peak 1 (night)
Off Peak 2 (night & day)
Solar Preheat only
If replacing a water heater, please give details
Brand
Model No
Electric Gas
If a Rheem unit
Tank Serial No
Date of manufacture
Collector Serial No’s
Comments
Signature: Date
Installer:
Customer:
49
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Revision Date: 2023 July 52
120591 Rev-01
References
- Hot Water Cylinders | Solar | Electric & Gas Solutions | Rheem NZ
- Hot Water Cylinders | Solar | Electric & Gas Solutions | Rheem NZ
- Hot Water Cylinders | Solar | Electric & Gas Solutions | Rheem NZ
- VEU Registry
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