VOGELZANG VG1120 1,200 Sq. Ft. Wood Stove Instruction Manual
- June 17, 2024
- VOGELZANG
Table of Contents
Owner’s Instruction and Operation Manual Model Numbers:
VG1120-P • VG1120-BP
VG1120-L • VG1120-BL
VG1120 1,200 Sq. Ft. Wood Stove
Report Number: F19-473
Tested Per EPA Methods ASTM E2515, ASTM
E3053-ATM and CSA B415
Mobile home/transportable buildings approved
- All Pictures In This Manual Are For Illustrative Purposes Only. Actual Product May Vary.
Save These Instructions In A Safe Place For Future Reference.
SAFETY NOTICE: If this heater is not properly installed, a house fire may result. For your safety, follow the installation instructions. Never use make- shift compromises during the installation of this heater. Contact local building or fire officials about permits, restrictions and installation requirements in your area. NEVER OPERATE THIS PRODUCT WHILE UNATTENDED.
CAUTION! Please read this entire manual before you install or use your new room heater. Failure to follow instructions may result in property damage, bodily injury, or even death. Improper Installation Will Void Your Warranty!
U.S. Environmental Protection Agency Certified to comply with 2020 particulate emissions standards.
CALIFORNIAPROPOSITION 65 WARNING:
This product can expose you to chemicals including carbon monoxide, which is known to the State of California to cause cancer, birth defects, and/or other reproductive harm. For more information, go to www.P65warnings.ca.gov
THIS MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE.
INSTALLATION CHECKLIST
This manual describes the installation and operation of the Vogelzang, VG1120 wood heater. This heater meets the 2020 U.S. Environmental Protection Agency’’s cordwood emission limits for wood heaters sold after May 15,2020. Under specific test conditions this heater has been shown to deliver heat at rates ranging from 13,846 to 39,683 Btu/hr with 2.4 g/hrand 66% efficiency. Note: The BTU ratings mentioned above are based on the EPA test protocol under specific test conditions. Our advertised BTU’s are based on the first hour of operation at high burn rate burning dry cordwood.
Combustible: | Wood |
---|---|
Colors: | Metallic Black |
Flue Pipe Diameter: | 6” (153 mm) |
Flue Pipe Type: | Black or Blued Steel 2100°F (650°C) |
Minimum Chimney Height: | 12’ (3.7 m) |
Maximum Log Length: | 18” (458 mm) |
Electrical: | 120VAC, 0.55A, 60Hz |
Dimensions
| MODEL| DEPTH| WIDTH| HEIGHT
Overall: Depth x Width x Height:| VG1120 (Leg)| 21.1” (536 mm)| 22.5” (572
mm)| 30.8” (783 mm)
VG1120 (Pedestal)| 21.2” (539 mm)| 22.5” (572 mm)| 31.7” (806 mm)
Combustion Chamber: Width x Depth:| 18.29” x 11” (465 mm X 280 mm)
Firebox Volume: Cubic Feet:| 1.31 cubic feet
Door Opening: Width x Height:| 15.98” x 8.54” (406 mm X 217 mm)
Pyroceramic Glass Door: (Viewing) Width x Height:| 14.37” x 7.76” (365 mm X
198 mm)
CAUTIONS:
- HOT WHILE IN OPERATION. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS.
- DO NOT USE CHEMICALS OR FLUIDS TO IGNITE THE FIRE.
- DO NOT LEAVE THE STOVE UNATTENDED WHEN THE DOOR IS SLIGHTLY OPENED.
- DO NOT BURN GARBAGE, FLAMMABLE FLUID SUCH AS GASOLINE, NAPHTHA OR MOTOR OIL.
- DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM.
- ALWAYS CLOSE THE DOOR AFTER THE IGNITION.
Note: Register your product online at
www.usstove.com or download the free app today. This
app is available only on the App Store for iPhone and iPad. your records for
any claims.
For Customer Service, please call:
1-800-750-2723 Ext 5050 or;
Text to 423-301-5624 or;
Email us at: customerservice@usstove.com
Your Wood Stove should be installed by a qualified installer only. An NFI
qualified Installer can be found at www.nficertified.org/public/find-an-nfi-
pro/
CUSTOMER SERVICE
1-800-750-2723 ext 5050
Text to 423-301-5624
Email to: Customerservice@usstove.com
COMMISSIONING CHECKLIST
This Checklist is to be completed in full by the qualified person who installs
this unit. Keep this page for future reference.
Failure to install and commission according to the manufacturer’s instructions
and complete this checklist will invalidate the warranty.
Please Print
Customer Name: | Telephone Number: |
---|
Address:
Model:
Serial Number:| | | | | | | | | | | | | | | | | | | | | | | | | | |
Installation Company Name:| Phone Number:
Installation Technician’s Name:| License Number:
DESCRIPTION OF WORK
Location of installed appliance:
Chimney System: New Chimney System Yes No Ifyes, Brand
If no, Date of inspection of the existing chimney system:
COMMISSIONING
Confirm Hearth Pad Installation as per Installation Instructions ……….
Confirm proper placement of internal parts………..
Check soundness of door gasket and door seals ….
Confirm clearances to combustibles as per installation instructions in this
manual……
Check the operations of the air controls……
Confirm all flue pipe and chimney system are secure and sealed……..
Confirm the stove properly drafts when fired…………
Check to ensure a CO alarm is installed as per local building codes and is
functional…..
Explain the safe operation, proper fuel usage, cleaning, and routine
maintenance requirements….
Declaration of Completion: As the qualified person responsible for the work
described above, I confirm that the appliance as associated work has been
installed as per manufacturer’s instructions and following any applicable
building and installation codes.
Signed:………… Print Name:………….. Date:………..
Home Owner: RETAIN THIS INFORMATION FOR FUTURE REFERENCE
ASSEMBLY INSTRUCTIONS
FOR CUSTOMER SERVICE CALL: 800-750-2723 EXT 5050
TOOLS AND MATERIALS
You will need a drill with a 1/8″ bit to install sheet metal screws into the
connector pipe. A 5/16″ socket/wrench or screwdriver to install the room air
deflector, and blower assembly described. A 1/2″ socket/wrench to install flue
collar. A non-combustible floor protector as specifiedin this manual. All
chimney and chimney connector components required for your particular chimney
installation. For mobile home/transportable buildings see the “For Use In
Mobile Home/Transportable Buildings” section of this manual.
BLOWER ASSEMBLY
The blower assembly must be disconnected from the source of electrical supply
before attempting the installation. The blower assembly is intended for use
only with a stove that is marked to indicate such use. Do not route the supply
cord near or across hot surfaces! Fix the assembly to the back of the stove
with the four screws provided. ASH PAN ASSEMBLY
Remove ash pan from firebox. Under the firebox, there are two brackets; Slide
the ash pan into these brackets. FLUE COLLAR ASSEMBLY
Mount the flue collar to the top of the unit as shown using the (3) 5/16-18 x
1-1/2 bolts, (3) washers, and (3) weld tabs provided in the parts box.
FIREBRICK CONFIGURATION
Replace the Firebrick as shown in the illustration. AIR DEFLECTOR ASSEMBLY
Use the provided screws to attach the air deflector to the rear of the unit.
INSTALLATION
SAFETY NOTICE
- IF THIS STOVE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS.
- CONSULT YOUR MUNICIPAL BUILDING DEPARTMENT OR FIRE OFFICIALS ABOUT PERMITS, RESTRICTIONS AND INSTALLATIONS REQUIREMENTS IN YOUR AREA.
- USE SMOKE DETECTORS IN THE ROOM WHERE YOUR STOVE IS INSTALLED.
- KEEP FURNITURE AND DRAPES WELL AWAY FROM THE STOVE.
- NEVER USE GASOLINE, GASOLINE-TYPE LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER FLUID, OR SIMILAR LIQUIDS TO START OR “FRESHEN UP” A FIRE IN THIS HEATER. KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE HEATER WHILE IT IS IN USE.
- IN THE EVENT OF A CHIMNEY FIRE, PUSH THE AIR CONTROL FULL CLOSED TO DEPRIVE THE FIRE OF OXYGEN. CALL THE FIRE DEPARTMENT.
- DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM.
- A SOURCE OF FRESH AIR INTO THE ROOM OR SPACE HEATED SHALL BE PROVIDED WHEN REQUIRED.
- THIS ROOM HEATER SHALL NOT BE INSTALLED IN A FACTORY BUILT FIREPLACE.
www.nficertified.org
We recommend that our woodburning hearth products be installed and serviced by
professionals who are certified in the U.S. by the National Fireplace
Institute® (NFI) as NFI Woodburning Specialists or who are certified in Canada
by 0 Wood Energy Wood Energ) Technical Training (WETT).
US Stove highly recommends your stove be installed by a qualified NFI (US) or
WETT (Canada) technician. To find the nearest qualified installer, go to:
https://nficertified.org,
https://www.wettinc.ca/
POSITIONING THE STOVE
It is very important to position the wood stove as close as possible to the
chimney, and in an area that will favor the most efficient heat distribution
possible throughout the house. The stove must therefore be installed in the
room where the most time is spent, and in the most spacious room possible.
Recall that wood stoves produce radiating heat, the heat we feel when we are
close to a wood stove. A wood stove also functions by convection, that is
through the displacement of hot air accelerated upwards and its replacement
with cooler air. If necessary, the hot air distribution from the stove may be
facilitated by the installation of a blower. The wood stove must not be hooked
up to a hot air distribution system since an excessive accumulation of heat
may occur. A wood stove must never be installed in a hallway or near a
staircase, since it may block the way in case of fire or fail to respect
required clearances.
INSTALLATION
FOR CUSTOMER SERVICE
CALL:800-750-2723 EXT 5050
FLOOR PROTECTOR
This heater must have a non-combustible floor protector (ember protection)
installed beneath it if the floor is of combustible material. If a floor pad
is used, it should be UL listed or equal. The floor pad or non-combustible
surface should be large enough to extend under the stove and beyond each side
as indicated. If there is a horizontal run of flue pipe, there needs to be
floor protection under it that extends two inches beyond either side of the
pipe.
Front | *16” (407 mm) |
---|---|
Sides | 8” (204 mm) |
Rear | 2” (51 mm) |
*Canadian Installations require 18” (457 mm)
CLEARANCES TO COMBUSTIBLES
It is of utmost importance that the clearances to combustible materials be
strictly adhered to during installation of the stove.
- Do not place any combustible material within 4’ (1.2m) of the front of the unit.
- The clearance between the flue pipe and a wall are valid only for vertical walls and for vertical flue pipe.
- The chimney connector must not pass through an attic or roof space, closet or similar concealed space, a floor, or a ceiling.
- For Canadian installations, where passage through a wall, or partition of combustible construction is desired, the installation must conform to CAN/ULC-S629.
- A flue pipe crossing a combustible wall must have a minimum clearance of 18″ (457.2 mm).
- To reduce flue clearances from combustible materials, contact your local safety department.
- Floor to ceiling height must be at least 7’ (2.13m).
Key | in | mm |
---|---|---|
A | 17 | 432 |
B | 21 | 534 |
C | 20 | 508 |
D | 29 | 737 |
E | 14 | 356 |
F | 22 | 559 |
G | 7 ft | 2.13m |
OUTSIDE COMBUSTION AIR
Your wood stove is approved to be installed with an outside air intake (4FAK)
which is necessary for a mobile home/transportable building. This type of
installation is also required in air tight houses and houses with negative
pressure problems. You can purchase this option through your heater dealer.
Make sure to specify the part number mentioned in this booklet. Installation
instructions are supplied with the air intake kit. Outside combustion air may
be required if:
-
Your stove does not draw steadily, smoke roll-out occurs, wood burns poorly, or back-drafts occur whether or not there is combustion present.
-
Existing fuel-fired equipment in the house, such as fireplaces or other heating appliances, smell, do not operate properly, suffer smoke roll-out when opened, or back-drafts occur whether or not there is combustion present.
-
Opening a window slightly on a calm (windless) day alleviates any of the above symptoms.
-
The house is equipped with a well-sealed vapor barrier and tight fitting windows and/or has any powered devices that exhaust house air.
-
There is excessive condensation on windows in the winter.
-
Aventilation system is installed in the house.
FOR USE IN MOBILE HOME/TRANSPORTABLE BUILDINGS
- WARNING! DO NOT INSTALL IN SLEEPING ROOM.
- CAUTION! THE STRUCTURAL INTEGRITY OF THE MOBILE HOME/TRANSPORTABLE BUILDING FLOOR, WALL, AND CEILING/ROOF MUST BE MAINTAINED.
- USE A FACTORY BUILT CHIMNEY THAT COMPLIES WITH UL 103 STANDARDS; THEREFORE IT MUST BE A TYPEHT (2100°F).
- USE A SPARK ARRESTER.
- THE STOVE MUST BE ATTACHED TO THE STRUCTURE OF THE MOBILE HOME/ TRANSPORTABLE BUILDING.
SECURING APPLIANCE’S ON A PEDESTAL TO THE FLOOR
Use the designated holes to secure the unit to the floor. SECURING APPLIANCE’S WITH LEGS TO THE FLOOR
- The bracket engages around the square extrusion of the leveling bolt inserted into the leg.
- Once appliance is leveled, position the bracket and attach to the floor using the appropriate hardware needed for your specific flooring.
- Install one bracket per leg or consult your local authority having jurisdiction to determine how many points of attachment are required.
In addition to the previously detailed requirements, mobile home/transportable building installations must meet the following requirements:
-
The space heater is to be connected to a factory-built chimney conforming to CAN/ULC-S629, Standard for 650°C Factory-Built Chimneys.
-
The heater must be permanently attached to the floor.
There are two holes in the pedestal base, use 3/8” bolts through the floor. -
The heater must be electrically grounded to the steel chassis of the mobile home/transportable building with 8 GA copper wire using a serrated or star washer to penetrate paint or protective coating to ensure grounding.
-
When moving your mobile home/transportable building, all exterior venting must be removed while the mobile home/transportable building is being relocated. After relocation, all venting must be reinstalled and securely fastened.
-
Outside Air is mandatory for mobile home/transportable building installation. See your dealer for purchasing.
-
Check with your local building officials as other codes may apply.
-
Only use the specified components listed in this manual for this unit. The use of components that are not meant for this unit can cause unsafe conditions.
CHIMNEY CONNECTOR (STOVE PIPE) The chimney connector and chimney must
have the same diameter as the stove outlet (6”). If this is not the case, we
recommend you contact your dealer to ensure there will be no problem with the
draft. The stovepipe must be made of aluminized or cold roll steel and have a
minimum thickness of 0.021” or 0.53 mm. It is strictly forbidden to use
galvanized steel. The smoke pipe should be assembled to promote the male
section (crimped end) of the pipe to be faced down. Attach each section to
another with three metal screws spaced an equal distance apart. The pipe must
be short and straight. All sections installed horizontally must slope at least
1/4 inch per foot, with the upper end of the section toward the chimney. Any0
installation with a horizontal run of chimney pipe must conform to NFPA 211.
To ensure a good draft, the total length of the coupling pipe should never
exceed 8 to 10’ (2.4m to 3.04m). Except for cases of vertical installation, in
a cathedral-roof style where the smoke exhaust system can be much longer and
connected without problem to the chimney at the ceiling of the room. There
should never be more than two 90 degrees elbows in the smoke exhaust system.
The installation of a “barometric draft stabilizer” (fireplace register) on a
smoke exhaust system is prohibited. Furthermore, the installation of a draft
damper is not recommended. With a controlled combustion wood stove, the draft
is regulated upon intake of the combustion air in the stove and not at the
exhaust.
IMPORTANCE OF PROPER DRAFT
Draft is a force that moves air from the appliance up through the chimney.
The amount of draft in your chimney depends on the length of the chimney,
local geography, nearby obstructions and other factors. Too much draft may
cause excessive temperatures in the appliance. An inadequate draft may cause
back-puffing into the roomand “plugging” of the chimney. An inadequate draft
willcause the appliance to leak smoke into the room through appliance and
chimney connector joints. An uncontrollable burn or excessive temperature
indicates an excessive draft.
CHIMNEY
Your wood stove may be hooked up with a 6” factory-built or
masonry chimney. If you are using a factory-built chimney, it must comply with
UL 103 or CAN/ULC-S629 standard; therefore itmustbe a Type HT (2100°F). It
must be installed according to the manufacturer’s specifications. Take into
account the chimney’’s location to ensure it is not too close to neighbors or
in a valley which may cause unhealthy or nuisance conditions. If you are using
a masonry chimney, it must be built in compliance with the specifications of
the National Building Code. It must be lined with fire clay bricks, metal or
clay tiles sealed together with fire cement. Round flues are the most
efficient. The interior diameter of the chimney flue must be identical to the
stove smoke exhaust. A flue which is too small may cause draft problems, while
a large flue favors rapid cooling of the gas, and hence the build-up of
creosote and the risk of chimney fires. Note that it is the chimney and not
the stove which creates the draft effect; your stove’s performance is directly
dependent on an adequate draft from your chimney. Do not connect this unit to
a chimney flue serving another appliance. The following recommendations may be
useful for the installation of your chimney:
- It must rise above the roof at least 3′ (0.9m) from the uppermost point of contact.
- The chimney must exceed any part of the building or other obstruction within a 10″ (3.04m) distance by a height of 2’ (0.6m).
- The installation of an interior chimney is always preferable to an exterior chimney. Indeed, the interior chimney will, by definition, be hotter than an exterior chimney, being heated up by the ambient air in the house. Therefore the gas which circulates will cool more slowly, thus reducing the build-up of creosote and the risk of chimney fires.
- The draft caused by the tendency for hot air to rise will be increased with an interior chimney.
- Using a fire screen at the extremity of the chimney requires regular inspection to ensure that it is not obstructed thus blocking the draft, and it should be cleaned when used regularly.
FACTORY BUILT CHIMNEY
When a metal prefabricated chimney is used, the manufacturer’s installation
instructions must be followed.
You must also purchase (from the same manufacturer) and install the ceiling
support package or wall pass- through and “T” section package, firestops
(where needed), insulation shield, roof flashing, chimney cap, etc. Maintain
proper clearance to the structure as recommended by the manufacturer. The
chimney must be the required height above the roof or other obstructions for
safety and proper draft operation. ![VOGELZANG VG1120 1,200 Sq. Ft. Wood Stove
- CHIMNEY 1](https://manuals.plus/wp-content/uploads/2024/02/VOGELZANG-
VG1120-1200-Sq.-Ft.-Wood-Stove-CHIMNEY-1.jpg)MASONRY CHIMNEY
Ensure that a masonry chimney meets the minimum standards of the National Fire Protection Association (NFPA) by having it inspected by a professional. Make sure there are no cracks, loose mortar or other signs of deterioration and blockage. Be sure to the chimney cleaned before the stove is installed and operated. When connecting the stove through a combustible wall to a masonry chimney, special methods are needed. COMBUSTIBLE WALL CHIMNEY CONNECTOR PASS-THROUGHS
METHOD A – 12″ (304.8 mm) Clearance to Combustible Wall Member: Using a minimum thickness 3.5” (89 mm) brick and a 5/8” (15.9 mm) minimum wall thickness clay liner, construct a wall pass-through. The clay liner must conform to ASTM C315 (Standard Specification for Clay Fire Linings) or its equivalent. Keep a minimum of 12″ (304.8 mm) of brick masonry between the clay liner and wall combustibles. The clay liner shall run from the brick masonry outer surface to the inner surface of the chimney flue liner but not past the inner surface. Firmly grout or cement the clay liner in place to the chimney flue liner. METHOD B – 9″ (228.6 mm) Clearance to Combustible Wall Member: Using a 6” (152.4 mm) inside diameter, listed, factory-built Solid-Pak chimney section with insulation of 1″ (25.4 mm) or more, build a wall pass-through with a minimum 9” (228.6 mm) air space between the outer wall of the chimney length and wall combustibles. Use sheet metal supports fastened securely to wall surfaces on all sides, to maintain the 9” (228.6 mm) air space. When fastening supports to chimney length, do not penetrate the chimney liner (the inside wall of the Solid-Pak chimney).
The inner end of the Solid-Pak chimney section shall be flush with the inside of the masonry chimney flue, and sealed with a non-water soluble refractory cement. Use this cement to also seal to the brick masonry penetration. METHOD C – 6″ (152.4 mm) Clearance to Combustible Wall Member: Starting with a minimum 24 gage (.024″ [.61 mm]) 6” (152.4 mm) metal chimney connector, and a minimum 24 gage ventilated wall thimble which has two air channels of 1” (25.4 mm) each, construct a wall pass-through. There shall be a minimum 6″ (152.4 mm) separation area containing fiberglass insulation, from the outer surface of the wall thimble to wall combustibles.
Support the wall thimble, and cover its opening with a 24-gage minimum sheet metal support. Maintain the 6” (152.4 mm) space. There should also be a support sized to fit and hold the metal chimney connector. See that the supports are fastened securely to wall surfaces on all sides. Make sure fasteners used to secure the metal chimney connector do not penetrate chimney flue liner. METHOD D – 2″ (50.8 mm) Clearance to Combustible Wall Member: Start with a solid-pak listed factory built chimney section at least 12″ (304 mm) long, with insulation of 1″ (25.4 mm) or more, and an inside diameter of 8” (2 inches [51 mm] larger than the 6″ [152.4 mm] chimney connector).
Use this as a pass-through for a minimum 24-gauge single wall steel chimney connector. Keep solid-pak section concentric with and spaced 1” (25.4 mm) off the chimney connector by way of sheet metal support plates at both ends of chimney section. Cover opening with and support chimney section on both sides with 24 gage minimum sheet metal supports. See that the supports are fastened securely to wall surfaces on all sides. Make sure fasteners used to secure chimney flue line do not penetrate the inner liner.
NOTES:
- Connectors to a masonry chimney, excepting method B, shall extend in one continuous section through the wall pass-through system and the chimney wall, to but not past the inner flue liner face.
- A chimney connector shall not pass through an attic or roof space, closet or similar concealed space, or a floor, or ceiling.
OPERATION INSTRUCTIONS
NEVER OPERATE THIS PRODUCT WHILE UNATTENDED
CAUTIONS: HOUSE FIRE HAZARDS
-
DO NOT STORE WOOD ON FLOOR PROTECTOR, UNDERNEATH STOVEPIPE(S) OR ANYWHERE WITHIN CLEARANCES TO COMBUSTIBLE SURFACES SPECIFIED FOR THIS APPLIANCE.
-
NEVER OPERATE WITH SECONDARY TUBES, FIBERBOARD, OR INSULATION REMOVED.
OPERATING SAFETY PRECAUTIONS -
NEVER OVERFIRE THIS APPLIANCE BY BUILDING EXCESSIVELY HOT FIRES AS A HOUSE/BUILDING FIRE MAY RESULT. YOU ARE OVERFIRING THE APPLIANCE IF IT BEGINS TO GLOW OR TURN RED.
-
NEVER BUILD EXCESSIVELY LARGE FIRES IN THIS TYPE OF APPLIANCE AS DAMAGE TO THE FIREBOX OR SMOKE LEAKAGE MAY RESULT.
-
DO NOT BUILD FIRE TOO CLOSE TO THE GLASS.
-
HOT WHILE IN OPERATION. KEEP CHILDREN, CLOTHING, AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS. DO NOT TOUCH THE APPLIANCE UNTIL IT HAS COOLED.
-
PROVIDE ADEQUATE AIR FOR COMBUSTION TO THE ROOM WHERE THE APPLIANCE IS INSTALLED.
-
INSPECT CHIMNEY LINER EVERY 60 DAYS.
REPLACE LINER IMMEDIATELY IF IT IS RUSTING OR LEAKING SMOKE INTO THE ROOM. -
ATTEMPTS TO ACHIEVE HEAT OUTPUT RATES THAT EXCEED HEATER DESIGN SPECIFICATIONS CAN RESULT IN PERMANENT DAMAGE TO THE HEATER.
WARNING: EXPLOSION HAZARD -
NEVER USE CHEMICALS, GASOLINE, GASOLINE-TYPE LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER FLUID, OR SIMILAR FLAMMABLE LIQUIDS TO START OR “FRESHEN UP” A FIRE IN THE APPLIANCE.
-
KEEP ALL FLAMMABLE LIQUIDS, ESPECIALLY GASOLINE, OUT OF THE VICINITY OF THE APPLIANCE – WHETHER IN USE OR IN STORAGE.
WOOD STOVE UTILIZATION
Your heating appliance was designed to well seasoned burn natural wood only;
no other materials should be burned. Any type of well seasoned natural wood
may be used in your stove, but specific varieties have better energy yields
than others. Higher efficiencies and lower emissions generally result when
burning air dried seasoned hardwoods, as compared to softwoods or too green or
freshly cut hardwoods. The following resources can assist in learning the burn
characteristics of various species of wood: http://firewoodresource.com
/firewood-btu-ratings/; or https://forestry.usu.edu/forest-products/wood-
heating. The operation of this wood heater in a manner inconsistent with the
owner’s manual will void your warranty and is also against federal
regulations. Waste and other flammable materials should not be burned in your
stove. DO NOT BURN:
- Garbage;
- Lawn clippings or yard waste;
- Materials containing rubber, including tires;
- Materials containing plastic;
- Waste petroleum products, paints or paint thinners, or asphalt products;
- Materials containing asbestos;
- Construction or demolition debris;
- Railroad ties or pressure-treated wood;
- Manure or animal remains;
- Saltwater driftwood or other previously salt water- saturated materials;
- Unseasoned wood; or
- Paper products, cardboard, plywood, or particleboard.
The prohibition against burning these materials does not prohibit the use of fire starters made from paper, cardboard, sawdust, wax, and similar substances to start a fire in an affected wood heater.
Burning these materials may result in the release of toxic fumes or render the
heater ineffective and cause smoke.
Deadwood lying on the forest floor should be considered wet and requires full
seasoning time. Standing deadwood can usually be considered to be about 2/3
seasoned.
Smaller pieces of wood will dry faster. All logs exceeding 6″ in diameter
should be split. The wood should not be stored directly on the ground. Air
should circulate through the logs. A 24″ to 48″ air space should be left
between each row of logs, which should be placed in the sunniest location
possible. The upper layer of wood should be protected from the element but not
the sides. A good indicator of if the wood is ready to burn is to check the
piece ends. If cracks are radiating in all directions from the center then the
wood should be dry enough to burn. If your wood sizzles in the fire, even
though the surface is dry, it may not be fully cured and should be seasoned
longer.
It is EXTREMELY IMPORTANT that you use DRY WOOD only in your wood stove. The wood should have dried for 9 to 15 months, such that the humidity content (in weight) is reduced below 20% of the weight of the log. It is very important to keep in mind that even if the wood has been cut for one, two, or even more years, it is not necessarily dry, if it has been stored in poor conditions. Under extreme conditions, it may rot instead of drying. This point cannot be overstressed; the vast majority of the problems related to the operation of a wood stove is caused by the fact that the wood used was too damp or had dried in poor conditions. These problems can be:
- ignition problems
- creosote build-up causing chimney fires
- low energy yield
- blackened windows
- incomplete log combustion
Do not burn manufactured logs made of wax impregnated sawdust or logs with any
chemical additives.
TESTING YOUR WOOD
- When the stove is thoroughly warmed, place one piece of split wood (about five inches in diameter) parallel to the door on the bed of red embers.
- Keep the air control fully open and close the door. If the wood ignites within 90 seconds from the time it was placed in the stove, your wood is correctly dried. If ignition takes longer, your wood is damp.
- If your wood hisses and water or vapor escapes at the ends of the piece, your wood is soaked or freshly cut (green). Do not use this wood in your stove. Large amounts of creosote could be deposited in your chimney, creating potential conditions for a chimney fire.
TAMPER WARNING
This wood heater has a manufacturer-set minimum low burn rate that must not be
altered. It is against federal regulations to alter this setting or otherwise
operate this wood heater in a manner inconsistent with operating instructions
in this manual.
EFFICIENCIES
Efficiencies can be based on either the lower heating value (LHV) or the
higher heating value (HHV) of the fuel. The lower heating value is when water
leaves the combustion process as a vapor, in the case of woodstoves the
moisture in the wood being burned leaves the stove as a vapor. The higher
heating value is when water leaves the combustion process completely
condensed. In the case of woodstoves this would assume the exhaust gases are
room temperature when leaving the system, and therefore calculations using
this heating value consider the heat going up the chimney as lost energy.
Therefore, efficiency calculated using the lower heating value of wood will be
higher than efficiency calculated using the higher heating value. The best way
to achieve optimum efficiencies is to learn the burn characteristic of you
appliance and burn well-seasoned wood. Higher burn rates are not always the
best heating burn rates; after a good fire is established a lower burn rate
may be a better option for efficient heating.
A lower burn rate slows the flow of usable heat out of the home through the
chimney, and it also consumes less wood.
NOTICE – INITIAL BURNS TO CURE PAINT
BECAUSE OF THE HIGH OPERATING TEMPERATURES, THIS APPLIANCE IS COATED WITH A
SPECIAL HIGH TEMP PAINT WHICH REQUIRES A SERIES OF LOW TO MEDIUM BURNS TO
FULLY CURE FOR DURABILITY AND A LIFETIME OF SERVICE.
Proper curing of the high-temp paint requires a series of three initial burns.
The appliance should be allowed to cool off between each burn. The first two
burns should be small fires and low temperatures (250°F) for a duration of 20
minutes each. The third fire should be at a temperature of approximately 500°F
for 20 minutes. Provide adequate cross ventilation to clear any smoke or odor
caused by initial firings.
Notice: Use solid wood fuel only! Do not burn garbage, or flammable fluids. Do
not use coal. This appliance is not designed to accommodate the air flow
(draft) required to properly burn coal or coal products. Do not elevate the
fire using grates or irons. Build the fire directly on the firebrick.
FUELING INSTRUCTIONS
This wood stove has been certified by the US EPA to meet strict 2020
guidelines. To ensure this unit produces the optimal minimum emissions it is
critical that only well-seasoned cordwood is burned. Burning unseasoned wet
wood only hurts your stoves efficiency and leads to accelerated creosote
buildup in your chimney. Be considerate of the environment and only burn dry
wood.
CAUTION:
DO NOT LEAVE APPLIANCE UNATTENDED THE WITH DOOR OPEN.
For a cold start-up, place 4 to 5 pieces of newspaper into the firebox. On top
of the newspaper, lay 2.5 Ibs of kindling in random placement to ensure
airflow through the kindling. On top of the kindling, place approximately 3.5
to 4 Ibs of small pieces of cordwood. NOTE: Use smaller pieces of wood during
start-up and a high burn rate to increase the stove temperature. Pull the air
control out fully (in the “HI” position). Light the newspaper and leave the
door slightly open for about a minute. NOTE: You may have to leave it open a
bit longer, depending on your chimney height and outdoor conditions.
After one minute (or once the fire is well started) close the door and allow
the kindling to ignite. Once the kindling has burned down to a starter coal
bed, load the unit with approximately 14 Ibs of fuel for the first high burn
load. After the first high burn
load and the stove is well warmed up, adjust the unit as needed for a medium
or low burn setting. For a medium burn, once the high burn fuel load is burned
down to an established coal bed, load the unit with 16 Ibs of cordwood and
close the door immediately.
Leave the air control fully open (in the “HI” position) for 5 minutes. After 5
minutes, the air control can be put in the medium setting to about 50% of the
slide rod, between low and high setting. For a low fire burn setting, follow
the same procedure as a medium burn for loading and initial ignition. After 5
minutes of burning, slowly move the air slide to the medium setting (50%
closed). After 3-4 minutes, set the air inlet to the minimum (lowest setting).
The air slide rod should be pushed all the way in. Note: The closing down
procedure should take about 10 minutes.
Closing down the air too quickly will cause the stove to smoke. WARNINGS:
-
NEVER OVERFIRE YOUR STOVE. IF ANY PART OF THE STOVE STARTS TO GLOW RED, OVER FIRING IS HAPPENING. READJUSTTHE AIR INTAKE CONTROL AT A LOWER SETTING.
-
THE INSTALLATION OF A LOG CRADLE OR GRATES IS NOT RECOMMENDED IN YOUR WOOD STOVE.
BUILD FIRE DIRECTLY ON FIREBRICK. -
NEVER PUT WOOD ABOVE THE FIREBRICK LINING OF THE FIREBOX.
-
ATTEMPTS TO ACHIEVE HEAT OUTPUT RATES THAT EXCEED HEATER DESIGN SPECIFICATIONS CAN RESULT IN PERMANENT DAMAGE TO THE HEATER.
VISIBLE SMOKE
The amount of visible smoke being produced can be an effective method of
determining how efficiently the combustion process is taking place in the
given settings.
Visible smoke consists of unburned fuel and moisture leaving your stove. Learn
to adjust the air settings of your specific unit to produce the smallest
amount of visible smoke. Wood that has not been seasoned properly and has a
high wood moisture content will produce excess visible smoke and burn poorly.
AIRTUBES
The air tubes assembled in this unit are designed to provide an accurate mix
of secondary air to ensure the highest efficiency. Any damage or deterioration
of these tubes may reduce the efficiency of combustion. The air tubes are held
in position by screws or snap pins. Locate these to either side of the tube
and remove it to allow the tube to be removed and replaced.
BLOWER OPERATION
The variable-speed blower circulates air warmed by the firebox into the living
area to distribute the heat more evenly. The blower control knob is located on
the side of the blower housing. Turn the knob clockwise to turn the blower
on. The speed is controlled by turning the knob clockwise for slower speeds
and counter-clockwise for faster speeds. To turn the blower off, turn the
speed control knob fully counter-clockwise. It is recommended to turn the
blower off when the unit is not in operation. The blower should be removed at
the beginning of every “burn” season and air-blown clean, removing any dust or
build-up.
CHIMNEY MAINTENANCE
NEVER OPERATE THIS PRODUCT WHILE UNATTENDED
CAUTION:
DO NOT OVERFIRE APPLIANCE. YOU ARE OVERFIRING IF ANY PART OF THE APPLIANCE
GLOWS RED. CLOSE THE DOOR AND SHUT DAMPER IMMEDIATELY TO REDUCE THE AIR SUPPLY
AND SLOW DOWN THE FIRE.
CAUTION:
SLOW BURNING FIRES FOR EXTENDED USE OR BURNING GREEN WOOD MAY CAUSE EXCESSIVE
CREOSOTE BUILD-UP. IGNITION OF CREOSOTE OR OVERFIRING COULD CAUSE A CHIMNEY
FIRE.
CHIMNEY FIRES BURN EXTREMELY HOT AND MAY IGNITE SURROUNDING COMBUSTIBLE
MATERIALS.
IN CASE OF A CHIMNEY FIRE, CALL THE FIRE DEPARTMENT IMMEDIATELY!
CREOSOTE FORMATION AND NEED FOR REMOVAL
When wood is burned slowly, it produces tar and other organic vapors, which
combine with expelled moisture to form creosote. The creosote vapors condense
in the relatively cool chimney flue of a slow-burning fire. As a result,
creosote residue accumulates on the flue lining.
When ignited this creosote makes an extremely high temper fire. The chimney
connector and chimney should be inspected at least once every two months
during the heating season to determine if a creosote build-up has occurred. If
creosote has accumulated (3 mm or more), it should be removed to reduce the
risk of a chimney fire. We strongly recommend that you install a magnetic
thermometer on your smoke exhaust pipe, approximately 18″ above the stove.
This thermometer will indicate the temperature of your gas exhaust fumes
within the smoke exhaust system. The ideal temperature for these gases is
somewhere between 275°F and 500°F. Below these temperatures, the build-up of
creosote is promoted. Above 500°F, heat is wasted since a too large quantity
is lost into the atmosphere.
TO PREVENT CREOSOTE BUILD UP
- Always burn dry wood. This allows clean burns and higher chimney temperatures, therefore less creosote deposit.
- Leave the air control fully open for about 5 min. every time you reload the stove to bring it back to proper operating temperatures. The secondary combustion can only take place if the firebox is hot enough.
- Always check for creosote deposit once every two months and have your chimney cleaned at least once ayear.
- If a chimney or creosote fire occurs, close all dampers immediately. Wait for the fire to go out and the heater to cool, then inspect the chimney for damage. If no damage results, perform a chimney cleaning to ensure no more creosote deposits is remaining in the chimney.
CAUTION:
A CHIMNEY FIRE MAY CAUSE IGNITION OF WALL STUDS OR RAFTERS WHICH WERE ASSUMED
TO BE A SAFE DISTANCE AWAY FROM THE CHIMNEY.
IF A CHIMNEY FIRE OCCURS, HAVE YOUR CHIMNEY INSPECTED BY A QUALIFIED EXPERT
BEFORE USING AGAIN.
ASH REMOVAL & DISPOSAL
Whenever ashes get 3 to 4 inches deep in your firebox or ash pan, and when the
fire has burned down and cooled, remove excess ashes. Leave an ash bed
approximately 1 inch deep on the firebox bottom to help maintain a hot
charcoal bed. Ashes should be placed in a metal container with a tight-fitting
lid. The closed container of ashes should be placed on a non-combustible floor
or the ground, away from all combustible materials, pending final disposal.
The ashes should be retained in the closed container until all cinders have
thoroughly cooled.
CAUTIONS:
- ASHES COULD CONTAIN HOT EMBERS EVEN AFTER TWO DAYS WITHOUT OPERATING THE STOVE.
- THE ASH PAN CAN BECOME VERY HOT. WEAR GLOVES TO PREVENT INJURY.
- NEVER BURN THE STOVE WITH THE ASH TRAP OPEN. THIS WOULD RESULT IN OVER FIRING THE STOVE. DAMAGE TO THE STOVE AND EVEN HOUSE FIRE MAY RESULT.
SMOKE & CO MONITORS
Burning wood naturally produces smoke and carbon monoxide(CO) emissions. CO is
a poisonous gas when exposed to elevated concentrations for extended periods.
While the modern combustion systems in heaters drastically reduce the amount
of CO emitted out the chimney, exposure to the gases in closed or confined
areas can be dangerous. Make sure your stove gaskets and chimney joints are in
good working order and sealing properly to ensureunintended exposure. It
isrecommended that you use both smoke and CO monitors in areas having the
potential to generate CO.
GLASS CARE
-
Inspect and clean the glass regularly to detect any cracks. If you spot one, turn the stove off immediately.
Do not abuse the glass door by striking or slamming shut. Do not use the stove if the glass is broken. -
If the glass on your stove breaks, replace only with the glass supplied from your heater dealer. Never substitute other materials for the glass.
-
To replace the glass, remove the screws retaining the glass moldings inside the door. Remove the moldings and replace the damaged piece with a new one. Perform the procedure backward after replacing it. When replacing the glass, you should change the glass gasket to make sure you keep it sealed.
-
Never wash the glass with a product that may scratch.
Use a specialized product, available in the stores where wood stoves are sold. The glass should be washed only when cold.
GASKET CARE
WARNING:
NEVER OPERATE THE STOVE WITHOUT THE GASKET OR WITH A DAMAGED OR BROKEN GASKET.
OPERATING WITHOUT A GASKET OR DAMAGED GASKET WILL RESULT IN DAMAGE TO YOUR
STOVE AND CAN RESULT IN A HOUSE FIRE.
This unit’s door uses a 1″ diameter rope gasket. It is recommended that you
change the door gasket (which makes your stove door air tight) once a year, in
order to ensure good control over the combustion, maximum efficiency and
security. To change the door gasket, simply remove the damaged one. Carefully
clean the available gasket groove, apply a high temperature silicone sold for
this purpose, and install the new gasket. You may light up your stove again
approximately 24 hours after having completed this operation.
ATTENTION:
THIS WOOD HEATER NEEDS PERIODIC INSPECTION AND REPAIR FOR PROPER OPERATION. IT
IS AGAINST FEDERAL REGULATIONS TO OPERATE THIS WOOD HEATER IN A MANNER
INCONSISTENT WITH OPERATING INSTRUCTIONS IN THIS MANUAL.
OPTIONAL CB36 BLOWER WIRING DIAGRAM
DANGER: SHOCK HAZARD DISCONNECT POWER SOURCE BEFORE INSTALLATION AND
WHENEVER SERVICING BLOWER ASSEMBLY.
CAUTION: MOVING PARTS CAN CAUSE INJURY. DO NOT OPERATE WITH COVER
REMOVED. NOTICE: ANY REPLACEMENT
WIRING MUST HAVE EQUIVALENT INSULATION AND TEMPERATURE RATING (105° C).
NOTICE: DO NOT ALLOW THE POWER CORD TO TOUCH HOT SURFACES! KEEP THE POWER
CORD AT LEAST 12″/30.5CM FROM THE STOVE OR PIPE SURFACES.
HOW TO ORDER REPAIR PARTS
For Parts Assistance
Call:800-750-2723 Ext 5051 or Email:
parts@usstove.com
The information in this owner’’s manual is specific to your unit. When
ordering replacement parts the information in this manual will help to ensure
the correct items are ordered. Before contacting customer service write down
the model number and the serial number of this unit. That information can be
found on the certification label attached to the back of the unit. Other
information that may be needed would be the part number and part description
of the item(s) in question.
Part numbers and descriptions can be found in the “Repair Parts” section of
this manual. Once this information has been gathered you can contact customer
service by phone 1-800-750-2723 Ext
5051 or Email parts@usstove.com.
Model Information
Model Number…………….
Serial Number……………..
INSTRUCTIONS SPECIFIC FOR CANADIAN INSTALLATIONS
Do not obstruct the space under the heater and do not obstruct the combustion
air openings.
Refer to the chimney manufacturer’s instructions for disassembling the chimney
for transportation of a transportable building.
This heater meets the requirements of CAN/ULC-S627 and is suitable for
installation on a combustible floor and does not require radiant floor
protection.
The parts or materials to be employed for ember protectors and the minimum
areas to be covered and their relation to the space heater, as well as the
notice: “In Canada, to comply with CAN/ULC-S629, Installation Code for Solid-
Fuel-Burning Appliances and Equipment, any combustible covering beneath the
appliance and/or within the area extending horizontally at least 450 mm (18
in) beyond the appliance on any side equipped with a door, and at least 200 mm
(8 in) beyond the appliance on other sides, shall be protected by a
continuous, durable, non-combustible pad that will provide ember protection.
The 450 mm (18 in) ember protection required on any side with a door shall
extend for the full width of the appliance plus the 200 mm (8 in) required on
each side of the appliance without a door. Where an appliance is installed
less than 200 mm (8 in) from a wall, the ember pad need only extend to the
base of the wall. An ember pad shall not be placed on top of a carpet unless
the pad is structurally supported to prevent displacement and distortion.
Note: Do not install the chimney directly at the outlet of the appliance. A
chimney connector (flue pipe) is required.
If this appliance is installed in a transportable building, removal of the
chimney is required for transportation of the building.
DO NOT INSTALL IN AN ALCOVE
DO NOT INSTALL IN ANY FIREPLACE
REPAIR PARTS
Key | Part # | Description | Qty |
---|---|---|---|
1 | 29139 | Air Deflector | 1 |
2 | 891824 | Heatshield Weldment | 1 |
3 | 40292A | 6” Flue Collar | 1 |
4 | 88042 | 1/4” Rope Gasket | 1 |
5 | 610934 | Pedestal Weldment (VG1120-BP) | 1 |
6 | 610918 | Access Panel (VG1120-BP) | 1 |
7 | 29055 | Ashpan | 1 |
8 | 610944 | Ashpan Housing Weldment | 1 |
9 | 610883 | Leg Weldment (VG1120-BL) | 4 |
10 | 610928 | Damper Weldment (VG1120-BL) | 1 |
11 | 86709 | Damper Rod | 1 |
12 | 893162 | Wooden Knob | 1 |
To order parts:
Call 1-800-750-2723 Ext 5051 or
Email to: parts@usstove.com
Key | Part # | Description | Qty |
---|---|---|---|
1 | 25089 | Blower Housing Back | 1 |
2 | 80442 | 80 CFM Blower | 1 |
3 | 80090 | Rheostat W/Knob | 1 |
4 | 25090 | Blower Housing Front | 1 |
5 | 80109 | Strain Relief | 1 |
6 | 80232 | Supply Cord | 1 |
To order parts:
Call 1-800-750-2723 Ext 5051 or
Email to: parts@usstove.comIN ORDER TO MAINTAIN WARRANTY, COMPONENTS MUST BE REPLACED USING
ORIGINAL MANUFACTURERS PARTS PURCHASED THROUGH YOUR DEALER OR DIRECTLY FROM
THE APPLIANCE MANUFACTURER. USE OF THIRD PARTY COMPONENTS WILL VOID THE
WARRANTY.
Key | Part # | Description | Qty |
---|---|---|---|
1 | 29039 | Brick Retainer | 1 |
2 | 29040 | Brick Retainer | 1 |
3 | 88315 | Kao Wool Blanket | 1 |
4 | 88147 | Board, Ceramic Fiber | 1 |
5 | 86904 | Secondary Tube | 1 |
6 | 891414 | Half Firebrick | 4 |
7 | 89066 | Firebrick (4-1/2 X 9) | 4 |
8 | 891095 | Firebrick (6 X 8-1/4) | 3 |
9 | 23783 | Firebrick (1-1/4 X 2-9/16 X 9) | 4 |
10 | 86903 | Secondary Tube | 1 |
11 | 86905 | Secondary Tube | 1 |
To order parts:
Call 1-800-750-2723 Ext 5051 or
Email to: parts@usstove.com
Key | Part # | Description | Qty |
---|---|---|---|
1 | 893241-VG | Complete Door Handle | 1 |
2 | 40881 | Medium Sq Cast Door | 1 |
3 | 88324 | 1” Round Rope Gasket-Blk | 1 |
4 | 893154 | Glass | 1 |
5 | 29211 | Left Side Glass Clamp | 1 |
6 | 29210 | Glass Clamp, Bottom | 2 |
7 | 29231 | Right Side Glass Clamp | 1 |
8 | 29230 | Gasket Clamp | 1 |
9 | 892294 | Hinge Pin | 2 |
To order parts:
Call 1-800-750-2723 Ext 5051 or
Email to: parts@usstove.com
IN ORDER TO MAINTAIN
WARRANTY, COMPONENTS MUST BE REPLACED USING ORIGINAL MANUFACTURERS PARTS
PURCHASED THROUGH YOUR DEALER OR DIRECTLY FROM THE APPLIANCE MANUFACTURER. USE
OF THIRD PARTY COMPONENTS WILL VOID THE WARRANTY.
SERVICE RECORD
It is recommended that your heating system is serviced regularly and that the
appropriate Service Interval Record is completed.
SERVICE PROVIDER
Before completing the appropriate Service Record below, please ensure you have
carried out the service as described in the manufacturer’s instructions.
Always use the manufacturer’s specified spare part when replacement is
necessary.
Service 01
Date:……………
Engineer Name:…………….
License No.:………………
Company:……………
Telephone No.:……………………..
Stove Inspected:
Chimney Swept:
Items Replaced:…………
Service 02
Date:……………
Engineer Name:…………….
License No.:………………
Company:……………
Telephone No.:……………………..
Stove Inspected:
Chimney Swept:
Items Replaced:…………
Service 03
Date:……………
Engineer Name:…………….
License No.:………………
Company:……………
Telephone No.:……………………..
Stove Inspected:
Chimney Swept:
Items Replaced:…………
Service 04
Date:……………
Engineer Name:…………….
License No.:………………
Company:……………
Telephone No.:……………………..
Stove Inspected:
Chimney Swept:
Items Replaced:…………
Service 05
Date:……………
Engineer Name:…………….
License No.:………………
Company:……………
Telephone No.:……………………..
Stove Inspected:
Chimney Swept:
Items Replaced:…………
Service 06
Date:……………
Engineer Name:…………….
License No.:………………
Company:……………
Telephone No.:……………………..
Stove Inspected:
Chimney Swept:
Items Replaced:…………
Service 07
Date:……………
Engineer Name:…………….
License No.:………………
Company:……………
Telephone No.:……………………..
Stove Inspected:
Chimney Swept:
Items Replaced:…………
Service 08
Date:……………
Engineer Name:…………….
License No.:………………
Company:……………
Telephone No.:……………………..
Stove Inspected:
Chimney Swept:
Items Replaced:…………
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