DEVI MC225KT Self Limiting Heating Cables To Heating Cables Installation Guide

Make it easy make it DEVI

MC225KT Self Limiting Heating Cables To Heating Cables

Installation guide

Fitting set for joining all types of DEVI self limiting heating cables to heating cables

Connection box kit:

Fitting set: 19805779
Connection box kit:
1 x crimp tube, type 3/1, L = 60 mm
3 x squeeze connection tube
1 x crimp tube, type 12/3, L = 40 mm
1 x crimp tube, type 12/3, L = 80 mm
1 Soldering Tin 1 meter
1 glass fiber tape, L = 60 mm
1 adhesive tape, L = 100 mm
1 crimp tube,type KYNAR 3/4, L =170 mm
1 x Tape TESA Black 15 mm x 10 meters for Screenwire
1 x Shrinktube 19/5 MC225KT Black with glue (40 mm)

Practical fitting instructions:

A temperature of 150ºC + 30ºC is necessary to crimp the tubes. A hot air gun with a temperature control is the most effective tool. However, a blow torch with a moderate flame can also be used or a gas lighter if nothing else is available.
If you have any questions concerning the installation instructions, please contact Ž for further information
Preparation of the heating cable

1. Remove the outer sheath from the cable with a wire stripper.
   

2. Pull the screen back over the cable. Cut away 60 mm.
   

3. Cut away the conductor insulation with a knife.

4. Using side-cutting pliers, carefully cut away the inner layer of the material from between the two conductors without damaging  them in theprocess.
   

5. Pull the conductors to the side and cut the inner layer away so that it flushes with the first layer of insulation.

6. The remaining material is loosened by twisting the conductors. Make sure that none of the earth wires are in contact with the conductors.

7. Cut away any remaining material and trim the tip of the conductors.

8. Mount the crimp tube 3/1, L = 15 mm onto the conductors.

9. Crimp the tubes.

10. Pull crimp tube, type 12/3. L = 20 mm over the cable so that it meets the outer sheath and protudes at least 5 mm over the inner layer of the material.

11. Crimp the tube.

12. Press the tube between the conductors with flat bit pliers until the glue becomes visible.

Assembling

1. Pull the crimp tube 12/3, L = 80 mm  over cable no. 2
2. The conductors are joined together with the help of squeeze connection  tubes.
3. Warm the squeeze connection tubes until the tubes crimp and the glue flows.
4. Place the crimp tube, type 12/3 over the joint in a central position.
5. Pull the screen (from cable no.1) over the joint and secure it.
6. Pull the screen (from cable no.2) over the joint and screen of cable no. 1. Secure the screen with the enclosed glass fiber tape.
7. Place the soldering tube over the joint and crimp so that the tin solder flows out properly.
8. Wrap 50 mm of adhesive tape around the outside sheath of the cable. Start approxiamately 30 mm inside and  pull the tape over the joint.
9. The outer end of the joint is taped in the same way.
10. Place the crimp tube, type KYNAR 3/4, L = 170 mm centrally and crimp down. Make sure that the adhesive tape flows properly out over the entire joint.

Warranty

A 2-year product warranty is valid for:
• accessories: DEVIcrimp repair set.
Should you, against all expectations, experience a problem with your DEVI product, you will find that Danfoss offers DEVIwarranty valid from the date of purchase on the following conditions: During the warranty period Danfoss shall offer a new comparable product or repair the product if the product is found to be faulty by reason of defective design, materials or workmanship. The repair or replacement.
The decision to either repair or replace will be solely at the discretion of Danfoss. Danfoss shall not be liable for any consequential or incidental damages including, but not limited to, damages to property or extra utility expenses. No extension of the warranty  period following repairs undertaken is granted.
The warranty shall be valid only if the WARRANTY CERTIFICATE is completed correctly and in accordance with the instructions, the fault is submitted  to theinstaller or the seller without undue delay and proof of purchase is provided. Please note that the WARRANTY CERTIFICATE must be filled in, stamped and signed by the authorized installer performing the installation (Installation date must be indicated).
After the installation is performed, store and keep the WARRANTY CERTIFICATE and purchase documents (invoice, receipt or similar) during the whole warranty period.
DEVIwarranty shall not cover any damage caused by incorrect conditions of use, incorrect installation or if installation has been carried out by non- authorized  electricians.
All work will be invoiced in full if Danfoss is required to inspect or repair faults that have arisen as a result of any of the above. The DEVIwarranty shall not extend to products which have not been paid in full. Danfoss will, at all times, provide a rapid and effective response to all complaints and inquiries from our customers.
The warranty explicitly excludes all claims exceeding the above conditions.
For full warranty text visit www.devi.com.devi.danfoss.com/en/warranty/

The DEVIwarranty is granted to:
WARRANTY CERTIFICATE…………………..
Address Stamp…………………………………….
Purchase date……………………………………….
Product Art. No……………………………………..
Installation Date & Signature………………………
Connection Date & Signature………………………
Danfoss A/S
DEVI – devi.com
+45 7488 2222
EH@danfoss.com

Any information, including, but not limited to information on selection of product, its application or use, product design, weight, dimensions, capacity or any other technical data in product manuals, catalogues descriptions, advertisements, etc. and whether made available in writing, orally, electronically, online or via download, shall be considered informative, and is only binding if and to the extent, explicit reference is made in a quotation or order confirmation. Danfoss cannot accept any responsibility for possible errors in catalogues, brochures, videos and other material. Danfoss reserves the right to alter its products without notice. This also applies to products ordered but not delivered provided that such alterations can be made without changes to form, fit or function  if the product.
All trademarks in this material are property of Danfoss A/S or Danfoss group companies. Danfoss and the Danfoss logo are trademarks of Danfoss A/S. All rights reserved.

Danfoss A/S
Nordborgvej 81
6430 Nordborg, Syddanmark
Denmark
140f0079 | AN47063421670901-000101
Produced by Danfoss © 2023.12

Documents / Resources

| DEVI MC225KT Self Limiting Heating Cables To Heating Cables [pdf] Installation Guide
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References

• DEVI – ammattilaisten valinta jo 80 vuoden ajan! | Danfoss

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