Honeywell L608A Vapor Stat Controllers Instruction Manual
- June 17, 2024
- Honeywell
Table of Contents
Honeywell L608A Vapor Stat Controllers
APPLICATION
The L408A, B and L608A VaporStat® Controllers are line voltage pressure
controllers that provide operating control or automatic limit protection for
pressure systems of up to 4 psi (0.28 kg/cm2 or 27.6 kPa).
FEATURES
- Primarily for use in vapour heating systems, but also may be used with liquids, air, and other noncombustible gases
- The stainless steel diaphragm also allows use with ammonia, oxygen, distilled water, and similar media.
- L408A and B models have a spst switch; L408A breaks and L408B makes when pressure rises to the main scale setpoint.
- L608A models have a spdt switch that breaks R-B when pressure rises to the main scale setpoint.
- Dustproof, trouble-free mercury switch.
- Maximum surge pressure of 15 psi (103.4 kPa).
- All models have an adjustable subtractive differential.
- Adjustments are made by screws on top of the case.
- Scaleplates are marked in English (psi) and metric (kg/cm2) units.
- The case has a clear plastic cover so that pressure settings and switch action can be observed.
- The levelling indicator is visible through the cover.
- Hexagonal fitting with 1/4-18 NPT internal threads for direct mounting to the 14026 Steam Trap (siphon loop), which is included.
- Can also be surface mounted by screws through holes (knockouts) in the back of the case.
SPECIFICATIONS
IMPORTANT
The specifications given in this publication do not include normal
manufacturing tolerances. Therefore, this unit may not match the listed
specifications exactly. Also, this product is tested and calibrated under
closely controlled conditions, and some minor differences in performance can
be expected if those conditions are changed.
Models
L408A,B and L608A VaporStat® Controllers. See Tables 1, 2, and 3 below. All
models include a 14026 Steam Trap (siphon loop), which is necessary for boiler
installations.
Table 1. Models Available
Model
|
Switch Type
| Switch Action on Pressure Rise
---|---|---
L408A| Spst| Breaks
L408B| Spst| Makes
L608A| Spdt| Breaks R-B; makes R-W.
Table 2. Switch Contact Ratings (in amperes at 50/60 Hz)
Model
|
Load
| 120
Vac
| 240
Vac
| 120
Vdc
| 240
Vdc
---|---|---|---|---|---
L408A,B| Full Load| 8.0| 5.1| 2.4| 1.2
Locked Rotor| 48.0| 30.6| 24.0| 12.0
Noninductive| 10.0| 5.0| 5.0| 2.0
L608A| Full Load| 8.0| 5.1| 2.0| 1.0
Locked Rotor| 48.0| 30.6| 20.0| 10.0
Noninductive| 10.0| 5.0| 8.0| 4.0
Table 3. Operating Ranges Available for All Models
Pressure Ranges | Midscale Subtractive Differential (Adjustable) |
---|---|
English Units | kg/cm 2 |
2 | kPa |
0 to 16 oz/in.2 | 0 to.0.07 |
0 to 4 psi | 0 to 0.28 |
0 to 16 oz/in.2 | 0 to 0.7 |
- Maximum Surge Pressure: 15 psi (1.05 kg/cm2 or 103.4 kPa).
- Switch: Mercury switch in all models.
- Pressure Sensing Element: Stainless steel diaphragm.
- Maximum Ambient Temperature: 150°F (66°C).
- Minimum Ambient Temperature: -35°F (-37°C); also refer to note under Location and Mounting in the Installation section.
- Adjustment Means: Screws on top of controller case. Scales are marked in psi and kg/cm2.
- Electrical Connections: Internal screw terminals; holes in the side of the case for 1/2 inch conduit.
ORDERING INFORMATION
When purchasing replacement and modernization products from your TRADELINE®
wholesaler or distributor, refer to the TRADELINE® Catalog or price sheets for
complete ordering numbers.
If you have additional questions, need further information, or would like to
comment on our products or services, please write or phone:
- Your local Honeywell Automation and Control Products Sales Office (check the white pages of your phone directory).
- Honeywell Customer Care 1885 Douglas Drive North Minneapolis, Minnesota 55422-4386
In Canada Honeywell Limited/Honeywell Limitée, 35 Dynamic Drive, Scarborough,
Ontario M1V 4Z9.
International Sales and Service Offices in all principal cities of the world.
Manufacturing in Australia, Canada, Finland, France,
Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.
Mounting Means
The hexagonal fitting on the diaphragm has 1/4-18 NPT internal threads for
mounting on a pipe or steam trap (siphon loop).
Also can be surface mounted by screws through two holes (knockouts) in the
back of the case.
- Dimensions: See Fig. 1; also Fig. 2 for mounting steam trap (siphon loop).
- Weight: 2 lb, 4 oz. (1.02 kg).
- Finish: Gray.
- Approvals: Underwriters Laboratories Inc. Listed: File No. MP466, Vol. 10; Guide No. MBPR.
- Canadian Standards Association Certified: File No. LR1620; Guide No. 400-E-0.
- Replacement Parts: 129178 Thermoplastic Cover.
14026 Steam Trap (siphon loop) 1/4 inch black iron pipe; included with all models.
Accessories
- 33312B Knurled Adjustment Knob with setscrew; fits on main scale pressure adjusting screw.
- 4074BWJ Limit Stop Assembly to limit setpoint ranges: includes 129564 Range Stop, 107194 Range Stop Screw, and 23466 Wrench.
MERCURY NOTICE
- If this control is replacing a control that contains mercury in a sealed tube, do not place your old control in the trash. Dispose of it properly. This control also contains mercury in a sealed tube. It must also be disposed of properly when it is replaced.
- Contact your local waste management authority for instructions regarding recycling and the proper disposal of an old control.
INSTALLATION
When Installing This Product
- Read these instructions carefully. Failure to follow them could damage the product or cause a hazardous condition.
- Check the ratings given in the instructions and on the product to make sure the product is suitable for your application.
- The installer must be a trained, experienced service technician.
- After installation is complete, check out product operation as provided in these instructions.
WARNING
Electrical Shock Hazard. Can cause severe injury, death or property damage.
Disconnect the power supply before beginning installation to prevent
electrical shock or possible equipment damage.
CAUTION
Equipment Damage Hazard. Improper use of a compressor can damage the
controller.
When using the controller with a compressor, install a dampening device (such
as a needle valve, header, or surge tank) to dampen pulsations that can damage
the controller or reduce its life.
IMPORTANT
- Locate the controller where the ambient temperature will not exceed 150°F (66°C).
- Use pipe compound sparingly to avoid clogging the hole in the pipe or diaphragm fitting.
- Do not tighten the controller by hand by holding the case.
- The controller must be accurately levelled for proper operation.
Location and Mounting
NOTE: For the most accurate operation, supplemental heat should be added to installations where the temperature falls below -20°F (-29°C). Never locate the controller where the temperature falls below -35°F (-37°C), as mercury in the switch will freeze at this temperature.
When used with steam boilers, always mount the controller above the water line
in the boiler. A steam trap (siphon loop) must always be connected between the
controller and the boiler (see Fig. 2) to prevent boiler scale and corrosive
vapours from attacking the diaphragm. The loop on the steam trap must always
be perpendicular to the face of the controller. If the loop is parallel to the
controller, expansion or contraction of the loop will tip the controller and
cause the switch to operate inaccurately.
The controller can be mounted (1) alongside the pressure gauge, (2) in a
fitting on the boiler provided by the manufacturer, (3) at a remote location
in case of excessive vibration, or (4) in a special mounting on a low water
cutoff. Make all pipe connections under approved standards. When making pipe
connections, use pipe compound sparingly to seal the joints. Excess pipe
compound may clog the small hole in the fitting and prevent the controller
from operating properly. To avoid leaks and damage to the case, use a parallel
jaw wrench on the controller’s hexagonal fitting. Do not tighten the
controller by hand by holding the case.
Levelling
A VaporStat® Controller must be accurately levelled for proper operation. It
is level when the levelling indicator hangs freely with its pointer directly
over the index mark inside on the back of the case. Level the controller by
carefully bending the steam trap (siphon loop).
Mounting Alongside a Pressure Gauge
To mount the controller alongside a pressure gauge, remove the gauge. In its
place, install a steam trap (siphon loop) with a tee on top. Using elbows and
pipe nipples, mount the controller and pressure gauge on the ends of the tee.
See Fig. 2. Level the controller after installation.
Fig. 2. Correct and incorrect mounting of a steam trap (siphon loop) with approximate dimensions in inches (millimetres in parentheses).
Mounting on a Boiler
If it is not convenient to mount the controller alongside the pressure gauge,
install a steam trap (siphon loop) in the fitting provided by the boiler
manufacturer. Screw the controller directly on the steam trap and level the
controller.
Mounting at a Remote Location
If there is excessive vibration at the boiler which may adversely affect the
operation of the controller, the controller should be mounted at a remote
location.All piping from the boiler must be suitable and solidly mounted. The
piping must be properly pitched to drain all condensation back to the boiler.
A steam trap (siphon loop) must be mounted between the remote piping and the
controller. Level the controller after installation.
WARNING
Electrical Shock Hazard. Can cause severe injury, death or property damage.
Disconnect the power supply before beginning wiring. More than one disconnect
may be required.
-
All wiring must comply with applicable electrical codes, ordinances and regulations. Use NEC Class 1 (line voltage) wiring.
-
For normal installations, use moisture-resistant NO. 14 wire suitable for at least 167°F (75°C) if you are using the controller with a flame safeguard primary control or at least 194°F (90°C) if you are using it with a programming control.
-
For high temperature installations, use moisture-resistant
No. 14 wire, selected for a temperature rating above the maximum operating temperature. -
Disconnect the power supply before beginning wiring to prevent electrical shock and equipment damage.
-
All models have a terminal block inside the cover (see Fig. 3) and a 7/8 in. (22 mm) hole in one side for 1/2 in. (13 mm) conduit, cable or wires. Remove the front cover by loosening the screw at the bottom of the main scale.
-
Refer to Fig. 4 through 7 for typical hookups. Follow the burner or boiler manufacturer wiring diagram, if provided.
-
Make sure the loads do not exceed the Switch Contact ratings in the Specifications section.
-
Replace the front cover when the wiring is complete.
SETTING AND CHECKOUT
Setting
In all models, the differential is subtractive from the main scale setpoint.
The upper operating point is determined by the main scale setpoint, while the
lower operating point is determined by the main scale setting less the
differential setting. Operating points are shown in Fig. 8. Adjust the main
scale setpoint for the desired operating pressure by turning the main scale
adjusting screw (see Fig. 9) on the top of the case until the main scale
setting indicator is at the desired value. Adjust the differential setting by
turning the differential adjusting screw until the differential setting
indicator is at the desired value. The scales are marked in psi and kg/cm2.
Checkout
After the controller has been installed, wired, and set, it should be tested
with the system in operation. First, allow the system to stabilize. Then
observe the operation of the controller while raising and lowering its
setpoint. Pressure should increase when the setpoint is raised and decrease
when the setpoint is lowered.
Also, check the make and breakpoints of the controller. If they do not agree
with a separate, accurately calibrated, pressure gauge, a slight adjustment of
the scaleplate(s) may be necessary.
Use accurate pressure testing equipment when checking out the controller. Do
not rely on inexpensive gauges. The controllers are carefully calibrated at
the factory.
Boiler Installation
If the controller is being used on a boiler installation, test it as follows:
-
Note the boiler pressure by checking the boiler pressure gauge. (To perform this test properly, the boiler should have a pressure reading near the middle of the controller’s main scale range.)
-
Turn the main scale adjusting screw (see Fig. 9) until the main scale setting indicator on the controller corresponds to the boiler pressure gauge reading.
-
The L408A should break the control circuit automatically when the boiler pressure gauge reading equals or slightly exceeds the controller setting.
NOTE: The L408B should make the circuit under the same circumstances. The L608A should make the R-W and break the R-B circuit under the same circumstances. -
If the controller is operating properly, turn the main scale adjusting screw (see Fig. 9) until the main scale setting indicator is at the desired setpoint.
If a Controller Seems to Operate Improperly
If the controller is suspected of operating improperly, it may be checked
further as follows (see Fig. 10):
- Disconnect all power to the controller, loosen the cover screw and remove the cover.
- Disconnect the wires from the controller.
- Connect an ohmmeter between the switch terminals.
- Lower the setpoint of the controller (simulating a pressure increase) through a range greater than the differential. The switch should either make or break, depending on the model of the controller. (An L408A should break, an L408B should make, and an L608A should break R-B and make R-W.) If it makes, the ohmmeter will read zero; if it breaks, the ohmmeter will read infinity.
- Raise the setpoint of the controller (simulating a pressure decrease) through a range greater than the differential. The switch should break or make, just the opposite of the result in step 4.
CAUTION
Equipment Damage Hazard. Failure to follow checkout instructions can damage
components or systems.
Do not put the system into service until you have satisfactorily completed all
applicable tests described in this Checkout section, in the Checkout section
of the applicable instruction sheet for the flame safeguard control,
SERVICE INFORMATION
Calibration
The controller was carefully calibrated during manufacture and should not
require recalibration. Most calibration errors are caused by improper
levelling. The controller should be level if the pointer on the levelling
indicator is directly over the index mark (see Fig. 9). In some cases, the
levelling indicator may not be accurate enough. The pointer may be over the
index mark but the controller still may not be operating within the tolerance
of its scale setting. In that case, carefully bend the steam trap (siphon
loop) until the controller switches properly.
Maintenance
The cover of the controller should be in place at all times to protect the internal components for dirt, dust, and physical damage. Routine maintenance should consist of occasional inspection and blowing or brushing away a speck of accumulated dirt and dust. To ensure the proper functioning of the controller at all times, an operational check of the entire system should be performed during routine maintenance checks.
CONTACT
Automation and Control Solutions
- Honeywell International Inc.
- 1985 Douglas Drive North
- Golden Valley, MN 55422
Honeywell Limited-Honeywell Limitée
- 35 Dynamic Drive
- Scarborough, Ontario
- M1V 4Z9
- www.honeywell.com.
Printed in the U.S.A. on recycled paper containing at least 10% post-consumer paper fibres.
References
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