Megger S1-1052-2 10 KV Digital Insulation Tester User Manual

Megger S1-1052-2 10 KV Digital Insulation Tester

Product Information

Specifications

• Model: S1-1052/2
• Maximum Test Voltage: 10 kV
• Measurement Categories:
  • CAT II: Equipment connected between the electrical outlets and the user’s equipment
  • CAT III: Equipment connected between the distribution panel and the electrical outlets
  • CAT IV: Equipment connected between the origin of the low-voltage mains supply and the distribution panel

Product Usage Instructions

Safety Warnings

Safety Warning must be observed during use:

• The circuit under test must be switched off, de-energised, isolated and checked to be safe before insulation test connections are made. Make sure the circuit is not re-energised whilst the instrument is connected.
• Circuit connections must not be touched during an insulation test.
• After completing a test, capacitive circuits must be completely discharged before disconnecting the test leads. Capacitive charges can be lethal.
• Tested items should be firmly shorted out with a shorting link, after discharge, until required for use. This is to guard against any stored dielectric absorption charge subsequently being released thereby raising the voltage to potentially dangerous levels.
• The voltage indicator and automatic discharge features should be regarded as additional safety features and not a substitute for normal safe working practices.
• In certain circumstances, the breakdown of the circuit under test may cause the instrument to terminate the test in an uncontrolled manner, possibly causing a loss of display while the circuit remains energised. In this event, the unit must be turned off and the circuit discharged manually.
• Test leads, including crocodile clips, must be in good order, clean and with no broken or cracked insulation.
• The instrument should not be used if any part of it is damaged.
• Insulation testing in wet weather conditions might be hazardous. It is recommended that this instrument is not used in these circumstances. If this is unavoidable, the user must take all necessary precautions.
• This instrument is not intrinsically safe and must not be used in hazardous atmospheres.
• The instrument must only be used by suitably trained and competent persons.

Introduction
The S1-1052/2 10 kV Digital Insulation Tester is a versatile instrument designed for insulation testing in various electrical applications.

General Description
The insulation tester features a digital display, analogue display, and secondary display for providing accurate measurement readings. It has various control buttons and indicators for easy operation and monitoring.

Features

• High voltage warning LED
• Line input present LED
• Test terminals
• Guard terminal
• RS232 / USB connections
• Battery bar graph
• Voltage at terminals
• Timer indicator
• Digital display
• Analogue display
• Secondary display
• Pre-Test/during test key action table
• Breakdown detection
• Noise detection

Cleaning
The insulation tester should be cleaned regularly using a soft, dry cloth. Do not use any abrasive or corrosive cleaners as they may damage the instrument.

Power Lead and Battery Charging
Connect the provided power lead to the instrument and plug it into a suitable power outlet. The built-in battery will automatically start charging. It is recommended to fully charge the battery before using the instrument for accurate measurements.

Instrument Controls and Indicators
The insulation tester is equipped with the following controls and indicators:

• Power On/Off button: Press this button to turn on or off the instrument.
• Test voltage s and t buttons: Use these buttons to adjust the test voltage settings.
• Test start/stop button/I button: Press this button to start or stop the insulation test. Press and hold the I button to activate the automatic discharge feature.
• B button: This button is used for various functions depending on the mode selected.
• Fn button: Press this button to access additional functions and settings.
• Mode button: Use this button to switch between different modes of operation.
• Timer s and t buttons: These buttons are used to set the timer for the insulation test.
• Record button: Press this button to record measurement results to the onboard memory.
• Recording to onboard memory: The insulation tester can store measurement results internally.
• Downloading results: Measurement results can be downloaded from the instrument to a PC using the RS232/USB connections.
• Deleting results: Recorded results can be deleted from the on-board memory.

High Voltage Warning LED
The high voltage warning LED indicates the presence of high voltage during insulation testing. Exercise caution when this LED is illuminated.

Line Input Present LED
The line input present LED indicates the availability of power supply to the instrument. Do not operate the instrument if this LED is not illuminated.

Test Terminals
The test terminals are used to connect the insulation tester to the circuit under test. Make sure the circuit is de-energised and isolated before making any connections.

Guard Terminal
The guard terminal can be used to minimize the effect of surface leakage currents during insulation testing. Connect the guard terminal to the appropriate point in the circuit, if required.

RS232/USB Connections
The RS232/USB connections allow for data transfer between the insulation tester and a PC. Use the provided cable to establish a connection and transfer measurement results.

Battery Bar Graph
The battery bar graph indicates the remaining battery level. It is recommended to keep the battery charged for optimal performance.

Voltage at Terminals
The voltage at the display of the terminal shows the applied test voltage during insulation testing. Ensure that the displayed voltage matches the desired test voltage.

Timer Indicator
The timer indicator displays the remaining time for the insulation test. Set the desired test duration using the timer buttons.

Digital Display
The digital display provides accurate measurement readings during insulation testing. It shows various parameters such as resistance, voltage, and time.

Analogue Display
The analogue display provides a visual representation of the insulation resistance. It is useful for quickly assessing the insulation condition.

Secondary Display
The secondary display shows additional information or settings depending on the selected mode of operation.

Pre-Test / During Test Key Action Table
The pre-test / during test key action table provides a reference for key actions and their corresponding functions during different stages of insulation testing.

Breakdown Detection
The insulation tester is equipped with a breakdown detection feature that alerts the user in case of insulation breakdown during testing.

Noise Detection
The noise detection feature helps in identifying external noise interference that may affect the accuracy of insulation measurements. Take necessary precautions to minimize noise during testing.

Recording to a PC
Measurement results can be recorded directly to a PC using the RS232 / USB connections. Follow the instructions provided in the user manual for transferring data to a computer.

Frequently Asked Questions (FAQ)

• Q: Can the insulation tester be used in wet weather conditions?
  A: It is recommended not to use the insulation tester in wet weather conditions as it may be hazardous. If unavoidable, take all necessary precautions to ensure safety.

• Q: Can the instrument be used in hazardous atmospheres?
  A: No, the insulation tester is not intrinsically safe and must not be used in hazardous atmospheres.

• Q: Who should use the instrument?
  A: The instrument must only be used by suitably trained and competent persons.

• Q: How should the instrument be cleaned?
  A: The insulation tester should be cleaned regularly using a soft, dry cloth. Do not use any abrasive or corrosive cleaners as they may damage the instrument.

SAFETY WARNINGS

• Safety Warnings must be observed during use.
• The circuit under test must be switched off, de-energised, isolated and checked to be safe before insulation test connections are made. Make sure the circuit is not re-energised whilst the instrument is connected.
• Circuit connections must not be touched during an insulation test.
• After completing a test, capacitive circuits must be completely discharged before disconnecting the test leads. Capacitive charges can be lethal.
• Tested items should be firmly shorted out with a shorting link, after discharge, until required for use. This is to guard against any stored dielectric absorption charge subsequently being released thereby raising the voltage to potentially dangerous levels.
• The voltage indicator and automatic discharge features should be regarded as additional safety features and not a substitute for normal safe working practices.
• It is rare, but in certain circumstances, the breakdown of the circuit under test may cause the instrument to terminate the test in an uncontrolled manner, possibly causing a loss of display while the circuit remains energised. In this event, the unit must be turned off and the circuit discharged manually.
• Test leads, including crocodile clips, must be in good order, clean and with no broken or cracked insulation.
• The instrument should not be used if any part of it is damaged.
• Insulation testing in wet weather conditions might be hazardous. It is recommended that this instrument is not used in these circumstances. If this is unavoidable, the user must take all necessary precautions.
• This instrument is not intrinsically safe and must not be used in hazardous atmospheres.

CAT II
Measurement category II: Equipment connected between the electrical outlets and the user’s equipment.

CAT III
Measurement category III: Equipment connected between the distribution panel and the electrical outlets.

CAT IV
Measurement category IV: Equipment connected between the origin of the low- voltage mains supply and the distribution panel.

NOTE
THE INSTRUMENT MUST ONLY BE USED BY SUITABLY TRAINED AND COMPETENT PERSONS.

Users of this equipment and/or their employers are reminded that National Health and Safety Legislation requires them to carry out valid risk assessments of all electrical work to identify potential sources of electrical danger and risk of electrical injury such as inadvertent short circuits. Where the assessments show that the risk is significant then the use of fused test leads may be appropriate.

Symbols used on the instrument are:

• Caution: risk of electric shock
• Caution: refer to accompanying notes
• Equipment protected throughout by Double Insulation (Class II)
• The equipment complies with current EU directives.
• This equipment should be recycled as electronic waste.

Terms used in this manual
The word must is used to indicate that the instructions should be followed under all circumstances. Failure to follow these instructions could result in damage to the instrument and/or a hazard to the operator.

The word should is used to indicate that the instructions indicate best practice.

INTRODUCTION

General Description

The S1-1052/2 is a microprocessor-controlled 10 kV insulation tester offering measurement capability of up to 35 TΩ. The instrument performs automatic tests and has data storage and data retrieval facilities. Polarization index and dielectric discharge tests are performed automatically, and test duration and voltages can be adjusted according to user preference for these tests. A step voltage test can be performed automatically, with a default voltage of 1 kV, and a test duration of 5 minutes. The user can set different voltages and test durations for the step voltage test.

The S1-1052/2 can be powered from the mains supply or by its internal rechargeable battery, which provides for at least 4 hours of continuous testing with a 100MΩ load. A battery level indicator on the LCD indicates battery capacity. Connecting power to the mains supply connector will automatically charge the battery whether the instrument is switched ‘on’ or ‘off’, except during testing. A high level of internal isolation allows the instrument to be used while the unit is supplied from the mains. An internal battery management system switches the instrument off after ten minutes of inactivity. If the battery approaches a very low state of charge the instrument turns itself off, and mains power must be applied before the instrument can be used again. Recorded test results and settings will not be lost when the instrument is switched off.

A comprehensive LCD shows resistance, current, capacitance, time constant, voltage, timer measurements, and figure of merit measurements such as polarisation index.

Features

• Continuous resistance or current measurement on the main display.
• Optional resistance, current, or figure of merit measurements on secondary display.
• Standard test voltages – 250 V, 500 V, 1 kV, 2.5 kV, 5 kV, 10 kV
• Non-standard test voltages – selectable between 50 V and 1 kV in 10 V steps, and selectable between 1 kV and 10 kV in 25 V steps.
• Test modes include insulation resistance, polarisation index, step voltage and dielectric discharge.
• The dielectric absorption ratio is automatically calculated if the corresponding timers are set.
• Either burn or breakdown is selectable in insulation resistance mode. n Insulation ‘Alarm Limit’ available in insulation resistance mode.
• Programmable timers include a main test duration timer, plus T1 and T2 timers for time resistance method type tests.
• Load capacitance and time constant measurements – displayed at the end of the test.
• LCD backlight.
• Data storage, data retrieval and real-time data output.
• USB or RS232 communications.
• Battery level/charge level indicator.

Cleaning
Disconnect the instrument and wipe it with a clean cloth slightly damped with soapy water or Isopropyl alcohol (IPA).

POWER LEAD AND BATTERY CHARGING

• If the power lead supplied is not suitable for your mains connection, do not use an adaptor. Always use a power lead fitted with the correct plug.
• The instrument is fitted with a two-pin IEC60320 power inlet. Most power leads are made with three-core cables, so the ground connection will not be used.

Power lead connection table

Connection/UK/International/USA

• Earth/Ground Yellow/Green Green
• Neutral Blue White
• Live (Line) Brown Black

If using a fused plug, ensure that it is fitted with a 3 Amp fuse. The instrument can be powered from 85 – 265 Vrms a.c. at 50/60 Hz. The battery will charge as long as the mains supply is connected, except when a test is in progress. The power On/Off button has a green LED, which illuminates when mains power is present. For optimum battery life, charge the battery after each use. A completely exhausted battery will take 14 hours to recharge.

INSTRUMENT CONTROLS AND INDICATORS

• Power On/Off button
  The instrument will only turn on if this button is pressed, held and then released when the display responds. The instrument will not turn on if the button is released before the display responds, or if the button is held down for too long. This is a safety feature to prevent the instrument from being inadvertently turned on.
  The instrument is turned off either by pressing the button again or if the instrument is running on the battery, by timing out after 10 minutes of inactivity.
  Upon switching the instrument on the display will first show ‘Ini’ while it undergoes a self-checking routine. When Ini disappears, the instrument is ready for use.

Test voltage and buttons

• Using these buttons one of six test voltages can be selected: 250 V, 500 V, 1 kV, 2.5 kV, 5 kV, and 10 kV. The selected voltage is shown on the display.
• A non-standard voltage between 50 V and 10 kV can be selected by holding down the ‘Fn’ function button whilst operating the buttons. The selectable voltage is adjustable in 10 V steps between 50 V and 1 kV, and adjustable in 25 V steps between 1 kV and 10 kV. An auto-repeat facility is enabled when the button is held down, allowing faster travel through the range.
• If there is an external voltage greater than 50 V on the test leads, the high voltage warning indicators are flashed, and the display shows this voltage instead. The instrument will not perform a test if this voltage is greater than 80 V.
• During a test the display shows the actual voltage on the test leads. If the test voltage is changed during a test, the new test voltage will be displayed briefly.
• When the test has stopped, the display continues to show the voltage present on the test leads. Pressing either test voltage or button will then display the test voltage immediately before the end of the test.

Test start/stop button

• A test will only start if this button is pressed, held and then released as soon as the red high voltage warning indicator LED lights. The LCD and red LED high voltage warning indicators flash when the test starts.
• A test will not start if the button is released before the red LED shows, or pressed continuously for longer than 5 seconds. This is a safety feature to prevent a test being started inadvertently.
• The presence of a voltage greater than 50 V on the test leads is indicated by flashing high-voltage warning indicators. Testing is disabled if the external voltage exceeds 80 V.
• Testing will stop if the test start/stop button is pressed again, the preset test time is reached, or, if the unit is not in burn mode, insulation breakdown is detected.
• When a test has finished, the instrument will discharge the load, which may take some time. The operator must always check the load has been discharged before touching the test leads.

Ω/I button

• Pressing this button toggles the digital and secondary displays. The details available when scrolling the secondary display will depend upon the test mode selected, whether timers T1 and T2 have been set, and the duration of the test.
• The digital display toggles between insulation resistance and current.
• In the ‘IR’, ‘PI’, and ‘DD’ modes the secondary display initially shows the PI (polarity index), DAR (dielectric absorption ratio), and, on completion of the test, the TC (time constant) and capacitance measurements. Toggling the display shows insulation resistances and currents.
• In the ‘SV’ (step voltage) mode, the secondary display toggles between insulation resistances and currents.
• Figures 1 to 4 illustrate the display status for sequential ‘Ω/I’ key presses in the different modes.

Figure 1 – The result of an insulation resistance test (IR)

• Test settings: T1 and T2 times set in order to measure the DAR
• Test conditions: test runs for longer than 10 minutes as this is required for a PI reading.

Figure 2 – The result of a polarity index test (PI)

• Test settings: T1 and T2 times set in order to measure the DAR
• Test conditions: timer defaults to 10 minutes, as this is required for a PI reading

Figure 3 – The result of a dielectric discharge test (DD)

• Test settings: T1 and T2 times set in order to measure the DAR
• Test condition: test runs for longer than 10 minutes as this is required for a PI reading.

Figure 4 – The result of a step voltage (SV) test

• Test condition: timer defaults to 5 minutes and test voltage defaults to 1000 V.

button
Pressing this button toggles the display backlight on and off.

Fn button
The function button when pressed allows other keys to perform another function. This is summarized in the table below. ‘V and ‘V represent the test voltage buttons. ‘T and ‘T represents the timer buttons.

Mode button

• Press down on the ‘MODE’ button to cycle through and select the test mode. Modes of test to be chosen from include an insulation resistance ‘IR’ test, a polarization index ‘PI’ test, a step voltage ‘SV’ test, and a dielectric discharge ‘DD’ test.
• The insulation resistance ‘IR’ test operates in either ‘burn’ or ‘breakdown’ mode, with an option of setting a resistance threshold ‘alarm limit’. These modes can be cycled through and selected by holding down the Fn button and pressing the Mode button.

Timer and buttons

• The main timer can be set up to 99mins 59secs. The T button increments the time, and the T button decrements the time in ten-second steps. An auto-repeat facility allows the time to be set more quickly. Setting a time of 00:00 disables the timer. With the timer disabled a test has to be manually stopped.
• To select timer Tmain, T1 or T2 hold down the Fn button whilst repeatedly pressing the T or T buttons. To set the selected timer, release the Fn button, and use the T or T buttons.
• The minimum timer setting is 15 seconds for test voltages of 1000 V or more, and 30 seconds below this.

Note: T2 cannot exceed the time on main timer unless it is disabled (00:00). T1 cannot exceed the time on T2.

Record button

• This button is used to start and stop recording. Recording can only be activated before testing. When data recording is enabled the ‘record’ symbol flashes.
• Data is stored in solid-state memory and under normal circumstances will maintain its integrity for more than ten years, but may rarely be corrupted or lost by external influences such as transients and static discharge. Megger
• Limited cannot accept responsibility for any losses of data. Regular downloading to a PC using software such as Download Manager will substantially reduce any such risk.

Recording to on-board memory
Press the record button to start and stop recording. When data recording is enabled the record symbol will flash on and off repeatedly. Recording can only be activated before testing commences. Results are stored at 15, 30, 45 and 60 seconds. After 60 seconds, at minute intervals up to 10 minutes. After 10 minutes, results are recorded at 5-minute intervals until the test terminates. At each interval, the recorded data will contain the selected voltage, test time elapsed, voltage applied, leakage current, and insulation resistance.

Downloading results

• Connect the instrument to the RS232 / USB port of a PC running Download Manager. Refer to the section ‘RS232 / USB connection’ for set-up details. Start Download Manager on your PC, select the S1-1052 driver and right-click the icon. Select ‘Download’.
• Switch the instrument on and wait until initialisation is complete. Press the function key along with the record key. The instrument now displays ‘dd’ to indicate download mode. Press and hold down the test button until the download begins, shown by the analogue display lighting clockwise.
• Results will not be erased during this operation and so may be downloaded repeatedly.

Deleting test results
Switch the instrument on and wait until initialisation is complete. Hold down the function key and press the record key twice. The instrument now displays ‘clr’ to indicate clear mode. Press and hold down the test button until the clear process begins, shown by analogue display lighting anti-clockwise. Press the MODE button to exit without deleting the results.

Recording to a PC
While carrying out a test, the instrument will output the test voltage, test current and resistance every second. Refer to the section ‘RS232 / USB connection’ for setup details. Connect the instrument to the RS232 / USB port of the PC. The data may be captured with Microsoft® HyperTerminal or another suitable program.

High voltage warning LED
This is a red LED next to the TEST button on the front panel. The LED flashes when the voltage on the test inputs exceeds 50 V.

Line input present LED
This is a green LED next to the power On/Off button on the front panel. It is illuminated whenever the main power is connected.

Test terminals

• There are three test terminals marked +, – and G. These terminals are designed to accept only the test leads supplied. Shutters across the terminals prevent accidental ingress of dirt and other objects. Test lead plugs interlock with the shutters and are released by rotating the test lead plug a quarter turn.
• The Guard terminal is explained below and is only used in cases where surface leakage currents need to be eliminated. Most measurements use just the + and – terminals. The instrument’s internal voltage generator drives the + terminal for the – terminal, with current being measured in the – terminal.

Guard terminal
For basic insulation tests and where there is little possibility of surface leakage affecting the measurement, it is unnecessary to use the guard terminal i.e. if the insulator is clean and there are unlikely to be any adverse current paths. However in cable testing for example, there may be surface leakage paths across the insulation between the bare cable and the external sheathing due to the presence of moisture or dirt. Where it is required to remove the effect of this leakage, particularly at high testing voltages, a bare wire may be bound tightly around the insulation and connected via the third test lead to the guard terminal ‘G’.

The guard terminal is at the same potential as the negative terminal. Since the leakage resistance is effectively in parallel with the resistance to be measured, the use of the guard causes the current flowing through surface leakage to be diverted from the measuring circuit. The instrument therefore reads the leakage of the insulator, ignoring leakage across its surface. The display will show ‘FUS’ if the internal guard terminal fuse is found to have blown. The instrument must be switched off to clear the message before further testing is permitted. The fuse should be replaced by an authorised repairer. The instrument may be used in the meantime if the guard terminal is not used. Refer to notes regarding measurements above 100 GΩ.

RS232/USB connection

• Data can be transferred to a PC via an RS232 or USB port. If using the RS232 port, use the null modem cable supplied. The RS232 settings are 38400 Baud, 8 data bits, 0 parity, 1 stop bit, and no flow control (handshake).
• If using the USB port, ensure that the USB driver supplied on the accompanying product CD has been installed BEFORE connecting the instrument. Installation instructions are also to be found on the CD. Programmes such as Megger Download Manager may be used to download the results stored in memory. Programmes such as Microsoft® HyperTerminal may be used to record real-time data.

Battery bar graph
This is a battery symbol on the LCD display comprising 4 pairs of segments. The battery is monitored continuously when the instrument is turned on. The charge remaining in the battery is shown in the table below.

When mains power is present the indicator shows the battery is being charged by animating the segments of the bar graph.

• Voltage at terminals

  • The test voltage will default to that selected in the previous test. If the instrument has been switched off since the previous test, the test voltage defaults to 250 V.
  • If there is an external voltage greater than 80 V present, this will be displayed regardless of changes made to the test voltage. In this case, the instrument will not perform a test. The high voltage warning indicators flash, and the beepr sounds to warn of the hazard until the external voltage becomes less than 50 V.
  • When testing, the voltage displayed is the voltage present at the test terminals of the instrument. If the test voltage is changed, by pressing either of the test voltage and buttons during a test, the new test voltage is displayed momentarily.
  • After testing, the voltage displayed is the voltage present on the terminals. To see what the voltage was immediately before the end of the test, press either the test voltage or buttons.

• Timer indicator
  The timer shows minutes and seconds. At the start of a test, the timer will start from zero and at the end of a test it will stop. The duration of the last test remains on the display until another test is started.

• Digital display
  The digital display shows the resistance or current being measured during a test. The Ω/I button toggles between the two. After a test, the display shows the last measurement made until the timer or voltage test settings are changed, or the test start/stop button is pressed.

• Analogue display

  • This simulates an analogue meter movement to give the user a better “feel” for how a measurement is progressing. The analogue display shows resistance only.
  • The display is also used to indicate how ‘result download’ and ‘deletion of results’ is progressing.

• Secondary display
  This part of the display shows the results of the ‘time resistance’ method tests.

‘Pre-Test/During test’ Key action table.

On-screen warning codes

Breakdown detection

• If insulation breakdown is detected, the unit aborts the test and flashes “brd” and the final test result alternately in the main digital display. This display is disabled when in burn mode as the unit will continue the test without aborting.
• The instrument detects breakdown in terms of a rapid drop in test voltage commensurate with that caused by an arc across or through the insulation under the test.

Noise detection

Excessive noise during the test

• In environments such as HV switch yards or substations electrical noise levels can be high enough to affect insulation test measurements. This noise takes the form of induced currents in the measurement circuit.
• The noise current is either picked up by test leads or induced directly in the item under test. The S1-1052/2 and S1-552/2 are all capable of accurate measurements with up to 3 mA of induced noise current. The S1-554/2 and S1-1054/4 are designed for very high noise environments and can provide accurate measurements with up to 4 mA of noise current present.
• A level of noise exceeding the instrument’s specified capability will be indicated by an alternating sine wave on the display. The test continues while displaying the noise. If the noise drops back down the normal display is resumed.
• The effects of noise can be reduced significantly with the use of high-quality Megger-screened test leads.
• The picture displayed on the right shows the expected screen result of an IR test with a 5000V test voltage after 2 minutes and 9 seconds. The black and grey waveforms are displayed alternately while the noise is present. When the noise is removed the waveform is replaced by the correct reading.

The test aborted due to extremely high noise

• Should an extremely high level of noise be present, particularly at the start of a test, the instrument will indicate nSE (Noise). The instrument will require switching off and on again to reset.
• In certain rare circumstances breakdown of the circuit under test may interfere with the sensitive current measuring circuit. In this event, the unit stops and also displays nSE. The instrument will again require switching off and on again to reset.

TEST MODE SUMMARY

Press the ‘MODE’ button to cycle through and select the test mode. Modes of test to be chosen from include an insulation resistance ‘IR’ test, a polarization index ‘PI’ test, a step voltage ‘SV’ test, and a dielectric discharge ‘DD’ test. If timers T1 and T2 are set, the instrument will automatically calculate the dielectric absorption ratio ‘DAR’ of the insulation. PI, DAR, and IR values are automatically stored and displayed if the data is available, irrespective of the selected test mode. At the end of a test the instrument can be made to display either the insulation resistances, insulation currents or ratios plus capacitance measurements by using the ‘Ω/I’ toggle button. See section ‘Ω/I button’ for cycling through results and toggling units.

Insulation Resistance ‘IR’ test
This is the default mode in which the instrument powers up. This test mode measures insulation resistance continuously at the selected voltage. The test voltage may be varied during an ‘IR’ test by pressing the test voltage or buttons. The test duration can be set using the ‘main timer’. The test will finish automatically after this time has elapsed. On test completion, insulation capacitance and the time constant associated with it is calculated and displayed.

• Time Constant (TC) = Rins x Cins

If timers T1 and T2 are set, the instrument will calculate and display the DAR value under the segment ‘DAR’. On completion of the test, the instrument will display the insulation resistance measured at these times under the segment symbols ‘T1’ and ‘T2’. If the test runs for longer than 10 minutes, the instrument will calculate the ‘polarisation index’. This value will be displayed under the display segment symbol ‘PI’. On completion of the test, the instrument will display the insulation resistance recorded at 1 minute and 10 minutes under the segment symbols ‘1m’ and ‘10m’.

Pressing the ‘Ω/I’ button toggles the display to show the insulation resistances, insulation currents, DAR and PI ratios, and capacitance. The resistances and currents will be displayed under the ‘T1’, ‘T2’, ‘1m’ and ‘10m’ segment headings, the ratios under the ‘DAR’ and ‘PI’ segment headings. The capacitance reading is indicated by its units of either ‘nF’ or ‘µF’. Refer to section ‘Ω/I button’.

Breakdown mode/burn mode

• The insulation resistance ‘IR’ test operates in either the ‘Burn’ or ‘Breakdown’ mode of operation. The default mode is breakdown. To change mode press and hold the function button, then press and release the mode button repeatedly until the desired mode is indicated by the flashing symbol on the display. Release the function button to select it.

• In the breakdown mode the ‘Breakdown Indicator’ will be illuminated. In this mode the test will automatically terminate should the insulation break down to prevent damage to the insulation under test.

• In the burn mode the ‘Burn Indicator’ is illuminated.
  The burn mode disables the normal breakdown detection and enables the insulation test voltage to continue even after the breakdown of the insulation. This will enable the location of the failure to be seen and heard. Due to the

• potential damage that could occur, the unit produces two long beeps when starting a test with burn mode activated.

Alarm limit mode
The insulation resistance ‘IR’ test has the option of setting an alarm limit. If this mode is selected, the instrument will beep should the resistance reading exceed a user-selectable threshold. To set the limit, hold down the function button, then press and release the mode button repeatedly until the ‘A ­’ symbol is flashing on the display. Use the timer and buttons to set the resistance threshold between the limits of 10 kΩ and 35 TΩ. Release the function button to save the current limit. Adjusting the alarm threshold level automatically activates the alarm limit mode. This is indicated by the ‘A ­’ symbol turning solidly on. To toggle the alarm limit mode on/off, hold down the function button, then press and release the mode button repeatedly until the ‘A ­’ symbol is flashing on the display. Release the function key to toggle.

Step voltage ‘SV’ test
This is a test based on the principle that an ideal insulator will produce identical readings at all voltages, while an insulator that is being over- stressed, will show lower insulation values at higher voltages. The main timer and test voltage settings can be adjusted if desired from their default values of 5 minutes and 1 kV respectively. During the test the applied test voltage incrementally steps by one-fifth of the test voltage setting the final value every minute, for 5 minutes, taking successive measurements until the final voltage is reached. Readings for the first 4 recorded values are displayed under the consecutive segment headings ‘1m’ to ‘4m’. The 5-minute reading is displayed by the main display.

If the range of measured insulation between readings is too wide for the instrument to display, then those readings too small compared to the final reading will be represented by ‘—’.

Polarisation index ‘PI’ test, and dielectric absorption ratio ‘DAR’ test
The ‘PI’ test is a particular example of a time/resistance method, which takes the ratio of the insulation measured at 1 minute and at 10 minutes. Good insulation generally shows an increase in resistance over 10 minutes. Readings for contaminated insulation are fairly constant because any absorption effects are masked by high leakage currents. On completion of the test the polarisation index is displayed under the segment heading ‘PI’.

• The ‘Dielectric Absorption Ratio’ is the term applied to the polarisation index using other time intervals set by T1 and T2.
• If timers T1 and T2 are both set, then the insulation resistance measured at these times is also recorded. These are displayed together with the calculated dielectric absorption ratio under the T1, T2, and DAR segments respectively.
• The instrument can be made to display either the insulation resistances, insulation currents or ratios plus capacitance measurements by using the Ω/I toggle button. See section ‘Ω/I button’ for cycling through results and toggling units.

Dielectric discharge ‘DD’ test
The ‘DD’ test is a diagnostic insulation test that allows ageing, deterioration, and voids in the insulation to be assessed. The result is dependent on the discharge characteristic, so the internal condition of the insulation is tested, largely independent of any surface contamination. On discharge the capacitive component of the discharge current decays from a high value with a relatively short time constant of a few seconds. The other current component, comprising the released absorption current, decays from a lower value with a relatively long time constant of up to several minutes. If this component of the discharge current is large (>7 @ 500 V test voltage) then the insulation condition is poor.

The main timer will default to 30 minutes, which is normally sufficient time for full absorption to take place in an insulation material. The default test voltage is set to 500 V. The ‘DD’ test requires the instrument to measure the discharge current 1 minute after the removal of the test voltage. At this time the capacitive current should be insignificant compared with the released absorption current. On completion of the test, the instrument uses this measurement along with the test voltage and calculated capacitance to produce a figure of merit indicating the quality of the insulation.

where I is the measured current expressed in milliamps (mA), V is the test voltage in Volts (V), and C is the measured capacitance in Farads (F)

Measurements

Measurements above 100 GΩ
Measurements up to 100 GΩ can be made without any special precautions, assuming that the test leads are reasonably clean and dry. The guard lead can be used to remove the effects of surface leakage
if necessary. When measuring resistances above 100 GΩ, the test leads should not be allowed to touch each other, or any other object since this will introduce leakage paths. Sharp points at the test lead connections should also be avoided since this will encourage corona discharge.

The output is isolated, and so will float relative to ground such that the positive terminal is at plus half of the test voltage, and the negative terminal is at minus half of the test voltage concerning the ground. Leakages therefore occur between the positive terminal and ground, between the negative terminal and ground, and directly between the positive and negative terminals. These leakages have a significant effect and can occur through the air itself.

If the guard lead is connected to ground, then since the negative terminal is at the same voltage as the guard terminal, the leakage into the negative terminal will be considerably reduced. This will improve accuracy because the current flowing into the negative terminal is measured by the instrument and used to calculate resistance. This technique is only permissible if the item under test is isolated from the ground. “Isolated” in this context means insulated by a resistance of at least 5 MΩ for the positive terminal, or at least 10 kΩ for the negative terminal.

Conversely, if the positive terminal is grounded, then the negative terminal will be at a voltage equal to the test voltage relative to the ground, which will increase leakage current, and worsen measurement accuracy.

When making measurements above 100 GΩ therefore, the user should ground the Guard Lead where possible, otherwise, parallel leakage paths may occur. Alternatively, screened leads are available as an optional accessory from Megger. The lead to the negative terminal is fully screened. The screen is plugged into the Guard terminal, diverting any stray leakage currents. This considerably improves measurements made with a floating output, where the leads might touch each other or anything other than the test piece.

Circuit block diagram

• For 5 kV instruments C1 = 47 nF, R1 = 50 kΩ, R2 = 40 kΩ
• For 10 kV instruments C1 = 15 nF, R1 = 156 kΩ, R2 = 110 kΩ

SPECIFICATIONS

• Voltage input range
  85-265 V rms, 50/60 Hz, 60 VA

• Battery life
  The typical capacity is 4 hours of continuous testing at 10 kV with a 100 MΩload

• Test voltages
  250 V, 500 V, 1 kV, 2.5 kV, 5 kV, and 10 kV ranges, adjustable in 10 V steps from 50 V to 1 kV, and 25 V steps from 1 kV to 10 kV

• Accuracy (23 °C, 10 kV)
  10 kV 5000 V 2500 V 1000 V 500 V 250 V

  • ±5% to 2 TΩ 1 TΩ 500 GΩ 200 GΩ 100 GΩ 50 GΩ
  • ±20% to 20 TΩ 10 TΩ 5 TΩ 2 TΩ 1 TΩ 500 GΩ

• Guard
  2% error guarding 500 kΩ leakage with 100 MΩ load

• Display range

  • Digital display 10 kΩ to 35 TΩ (3 digits)
  • Analogue display 100 kΩ to 1 TΩ

• Short circuit/charge current
  5 mA @ 10 kV

• Capacitor charge time
  <3 seconds per μF at 5mA to 10 kV

• Capacitor discharge time
  <250 ms per μF to discharge from 10 kV to 50 V

• Capacitance measurement (500 V minimum test voltage)
  10 nF to 50 μF (dependent on test voltage)

• Capacitance measurement accuracy (23 °C)
  ±5% ±5 nF

• Voltage output accuracy (0 °C to 30 °C)
  +4%, -0% ±10 V of nominal test voltage at 1 GΩ load

• Current measurement range
  0.01 nA to 5 mA

• Current measurement accuracy (23 °C)
  ±5% ±0.2 nA at all voltages

• Interference rejection
  1 mA per 600 V up to a maximum of 3 mA

• Timer range

  • Counts up to 99 minutes and 59 seconds from the start of the test
  • 15 second minimum setting for test voltage ≥1000 V
  • 30 second minimum setting for test voltage <1000 V

• Test regimes

  • Auto IR, PI, SV, DD
  • DAR is calculated automatically if timers T1 and T2 are set

• Interface

  • RS232: 38400 Baud, 8 data bits, 0 parity, 1 stop bit, no flow control.
  • USB

• Data storage
  Data stored: selected voltage, test time elapsed, voltage applied, leakage current, and insulation resistance. The PI, DAR, capacitance, time constant and DD values are also stored if available at the end of the test. Megger Download Manager may be used to transfer this data to a PC.

• Data output
  Real-time serial data output once per second of the test voltage, test current, and resistance

ACCESSORIES

• Lead set
  Three flexible silicon insulated leads with compact clamp

• Safety
  Meets the requirements of IEC61010-1 CAT IV 600 V

• EMC
  Meets the requirements of EN61326-1

• Operational uncertainties
  Refer to www.megger.co

• Operating temperature
  -20 °C to 50 °C

• Storage temperature
  -25 °C to 65 °C

• Ingress protection (lid closed)
  IP65

• Humidity
  90% RH non-condensing at 40 °C

• Dimensions
  305 x 194 x 360 (mm) (12 x 7.6 x 14.2 inches)

• Weight
  7.1 kg (16lb) approx.

Order code

Included Accessories

• 3 m lead set, medium size insulated clips 1002-531
• User guide on CD-ROM 2000-213
• RS232 cable 25955-025
• USB cable 25970-041
• 3 x 3 m lead set with large insulated clips 1002-534

Optional Accessories

HV test lead sets

• 3 x 3 m with un-insulated small clips 8101-181
• 3 x 8 m with un-insulated small clips 8101-182
• 3 x 15 m with un-insulated small clips 8101-183
• 3 x 5 m with medium insulated clips 1002-641
• 3 x 8 m with medium insulated clips 1002-642
• 3 x 10 m with medium insulated clips 1002-643
• 3 x 15 m with medium insulated clips 1002-644
• 3 x 5 m with large insulated clips 1002-645
• 3 x 8 m with large insulated clips 1002-646
• 3 x 10 m with large insulated clips 1002-647
• 3 x 15 m with large insulated clips 1002-648

Control circuit test lead set

• 2 x 3 m with small insulated clips 6220-822

Screened HV test leads

• 1 x 3 m, with 10 kV screened un-insulated small clips 6220-834
• 1 x 10 m, with 10 kV screened un-insulated small clips 6220-861
• 1 x 15 m, with 10 kV screened un-insulated small clips 6220-833

REPAIR AND WARRANTY

The instrument contains static-sensitive devices, and care must be taken in handling the printed circuit board. If an instrument’s protection has been impaired it should not be used but sent for repair by suitably trained and qualified personnel. The protection is likely to be impaired if, for example, it shows visible damage, fails to perform the intended measurements, has been subjected to prolonged storage under unfavourable conditions, or has been subjected to severe transport stresses.

NEW INSTRUMENTS ARE GUARANTEED FOR 1 YEAR FROM THE DATE OF PURCHASE BY THE USER.

Note:
Any unauthorized prior repair or adjustment will automatically invalidate the Warranty.

CALIBRATION, REPAIR AND SPARE PARTS
For service requirements for Megger Instruments contact:

• Megger Limited or Megger
• Archcliffe Road Valley Forge Corporate Centre
• Dover 2621 Van Buren Avenue
• Kent CT17 9EN Norristown PA 19403
• England.
  • Tel: +44 (0) 1304 502 243
  • Fax: +44 (0) 1304 207 342
• U.S.A.
  • Tel: +1 610 676 8579
  • Fax: +1 610 676 8625

Megger operates fully traceable calibration and repair facilities, ensuring your instrument continues to provide the high standard of performance and workmanship you expect. These facilities are complemented by a worldwide network of approved repair and calibration companies to offer excellent in- service care for your Megger products.

Returning your product to Megger – UK and USA service centres

1. When an instrument requires recalibration, or in the event of a repair being necessary, a Returns Authorisation (RA) number must first be obtained from one of the addresses shown above. You will be asked to provide the following information to enable the Service Department to prepare in advance for receipt of your instrument and to provide the best possible service to you.
   • Model, e.g. S1-1052/2.
   • Serial number is to be found on the underside of the case or the calibration certificate.
   • Reason for return, e.g. calibration required, or repair.
   • Details of the fault if the instrument is to be repaired.
2. Make a note of the RA number. A returns label can be emailed or faxed to you if you wish.
3. Pack the instrument carefully to prevent damage in transit.
4. Ensure the returns label is attached, or that the RA number is marked on the outside of the package and on any correspondence, before sending the instrument, freight paid, to Megger. Copies of the original purchase invoice and packing note should be sent simultaneously by airmail to expedite clearance through customs. In the case of instruments requiring repair outside the warranty period, an immediate quotation can be provided when obtaining the RA number.
5. You may track the progress of your return online at www.megger.com.

Approved Service Centres
A list of Approved Service Centres may be obtained from the UK address above, or from Megger’s website at www.megger.com

Service note

Battery replacement
Should the internal lead acid battery require replacement the unit must be sent to a Megger authorised service agent. A replacement battery connection wiring loom must be fitted to ensure future connection integrity. In addition, the on-screen battery charge level indicator will need to be calibrated to the new battery’s characteristics.

End-of-life disposal

WEEE

• The crossed-out wheeled bin placed on the Megger products is a reminder not to dispose of the product at the end of its product life with general waste.
• Megger is registered in the UK as a Producer of Electrical and Electronic Equipment.
• The Registration No is WEE/HE0146QT

Batteries

• The crossed-out wheeled bin placed on the batteries is a reminder not to dispose of them with general waste at the end of their life.
• This product contains a sealed lead acid battery 12V, 4Ah (NP4-12 type)
• Battery replacement should only be performed by a Megger-authorised repair agent, who will correctly dispose of the spent battery.
• For end-of-life disposal only, the battery can be accessed by removing the four recessed screws on the rear of the instrument and lifting the inner instrument out of the outer case. Remove the screws and remove the inner front cover to access the battery.
• The battery fitted in this instrument is classified as a Portable Battery and should be disposed of in the UK per Local Authority requirements.

Contact Information

Megger Limited

• Archcliffe Road, Dover Kent CT17 9EN England
• T. +44 (0)1 304 502101
• F. +44 (0)1 304 207342
• E. uksales@megger.com

Megger

• 501 Crystal Paradise Mall Off Veera Desai Road Andheri(w), Mumbai – 400053 Maharashtra India
• T. +91 22 26740468
• F. +91 22 26740465

Megger

• 4271 Bronze Way, Dallas, Texas 75237-1019 USA
• T. +1 800 723 2861 (USA ONLY) T +1 214 333 3201
• F. +1 214 331 7399
• E. ussales@megger.com

Megger GmbH

• Obere Zeil 2 61440 Oberursel Germany
• T 06171-92987-0
• F 06171-92987-19

Megger

• Z.A. Du Buisson de la Couldre 23 rue Eugène Henaff 78190 TRAPPES France
• T. +33 (0)1 30.16.08.90
• F. +33 (0)1 34.61.23.77
• E. infos@megger.com

Megger AB

• Eldarvägen 4 Box 2970 SE-187 29 TÄBY Sweden
• T. +46 8 510 195 00
• F. +46 8 510 195 95

Megger Pty Limited

• Unit 1, 11-21 Underwood Road Homebush NSW 2140 Australia
• T. +61 (0)2 9397 5900
• F. +61 (0)2 9397 5911
• E. ausales@megger.com

Megger AG

• Ob. Haselweg 630 5727 Oberkulm Aargau Switzerland
• T. +41 62 768 20 30
• F. +41 62 768 20 33

Megger Limited

• Unit 106-550 Alden Road Markham ON L3R 6A8 Canada T +1 416 298 9688 (Canada only)
• T. +1 416 298 6770
• F. +1 416 298 0848
• E. casales@megger.com.

Megger products are distributed in 146 countries worldwide. This instrument is manufactured in the United Kingdom. The company reserves the right to change the specification or design without prior notice.

Megger is a registered trademark
Part No. S1-1052_UG_en_V09 10/13
www.megger.com.

References

• The domain name Megger.co is for sale | Dan.com
• Electrical test equipment | power station to plug | Megger
• Manual-Hub.com – Free PDF manuals!

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