WAYNE CDU800 Series Submersible Sump Pump Instruction Manual
- June 16, 2024
- WAYNE
Table of Contents
- WAYNE CDU800 Series Submersible Sump Pump
- Operating Instruction and Parts Manual
- Description
- General Safety Information
- Specifications
- Submersible Sump Pump
- Installation
- Installation (Continued)
- Operation
- Maintenance
- Troubleshooting Chart
- Replacement Parts List
- Limited Warranty
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
WAYNE CDU800 Series Submersible Sump Pump
Specifications
- Models: FLS790, FLS800, SPF33, SPF50, SSCDU800, SSPF50, CDU790, CDU790HH, CDU800 & CDU980
- Power supply requirements: 120V, 60 Hz
- Motor: Intermittent
- Horsepower: 1/3 HP (SPF33, CDU790, & CDU790HH)
Description
The submersible pump is designed for home sump applications. The unit is
equipped with an 8-ft long, 3-prong grounding type power cord. The motor is
oil-filled and sealed for cooler running and designed to operate under water.
A float switch is provided for automatic pump operation. It is important to
note that this pump is not suitable for aquatic life.
General Safety Information
DANGER: Do not use the pump to pump flammable or explosive fluids such
as gasoline, fuel oil, kerosene, etc. It should not be used in a flammable
and/or explosive atmosphere. The pump should only be used to pump clear water.
Failure to comply with these instructions could result in personal injury
and/or property damage.
NOTICE: This pump is not designed to handle saltwater, brine, laundry
discharge, water softener, sewage, graywater or any other application which
may contain caustic chemicals and/or foreign materials. The CDU790HH pump is
capable of handling laundry discharge. Pump damage could occur if used in
these applications and will void the warranty.
Operating Instruction and Parts Manual
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
Description
The submersible pump is designed for home sump applications. The unit is equipped with an 8-ft long, 3-prong grounding type power cord. Motor is oil- filled and sealed for cooler running and designed to operate under water. A float switch is provided for automatic pump operation. This pump is not suitable for aquatic life.
General Safety Information
DANGER
Do not use to pump flammable or explosive fluids such as gasoline, fuel oil,
kerosene, etc. Do not use in a flammable and/or explosive atmosphere. The pump
should only be used to pump clear water. Personal injury and/or property
damage could result.
NOTICE
This pump is not designed to handle salt water, brine, laundry discharge, water softener, sewage, graywater or any other application that may
Specifications
- Power supply requirements . . . . . . . . . . . . . . . .120V, 60 Hz
- Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Intermittent
- Horsepower . . . . . . . . . . . . . . . . . . .1/3 HP (SPF33, CDU790, & CDU790HH)
- 1/2 HP (FLS800, SPF50, SSCDU800, SSPF50, & CDU800)
- 3/4 HP (CDU980)
- Liquid temperature range . . . . . . . . . . . . . . . . 40°F to 120°F
- Liquid temperature range (CDU790HH only) . . . . 40°F to 190°F
- Circuit requirements . . . . . . . . . . . . . . . . . . . .15 amps (min)
- Dimensions . . . . . . . . . . . . . . . . . . . . .111/2″ high x 93/4″ base
- Cut-in level (factory set) . . . . . . . . . . . . . . . . . . . . . . . . . . .9″
- Cut-out level (factory set) . . . . . . . . . . . . . . . . . . . . . . . . . .4″
Submersible Sump Pump
contain caustic chemicals and/or foreign materials. The CDU790HH pump is capable of handling laundry discharge. Pump damage could occur if used in these applications and will void warranty.
WARNING
All wiring must be performed by a qualified electrician.
DANGER
If the basement has water or moisture on the floor, do not walk on wet area
until all power is turned off. If the shutoff box is in the basement, call an
electrician. Remove pump and either repair or replace. Failure to follow this
warning could result in fatal electrical shock.
NOTICE
A backup system should be used. Call
1-800-237-0987 for backup model number.
Installation
-
Install pump in a sump pit with minimum size as shown below. Construct sump pit of tile, concrete, steel or plastic.
-
The unit should be located and rest on a solid, level foundation. Do not place pump directly on clay, earth, gravel or sandy surface. These surfaces contain small stones, gravel, sand, etc. that may clog or damage the pump and cause pump failure.
WARNING
Flood risk. If flexible discharge hose is used, make sure pump is secured in sump pit to prevent movement. Failure.
Construction
- Motor housing . . . . . . . . . . .Glass reinforced thermoplastic
- Volute . . . . . . . . . . . . . . . . . .Glass reinforced thermoplastic
- (SPF33, SPF5O & SSPF50)
- Cast Iron (CDU790, CDU790HH,
- CDU800, CDU980 & SSCDU800)
- Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Low Carbon Steel
- Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Buna N
- Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11/2″ NPT
- Motor Cover . . . . . . . . . . . . .Glass reinforced thermoplastic
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping
Installation (Continued)
to secure pump could allow pump movement and switch interference and prevent pump from starting or stopping.
- Thread (optional) check valve into pump body carefully to avoid stripping or cross threading. Do not use pipe joint sealant.
- Connect 1-1/4″ rigid pipe to rubber boot on check valve. Reverse boot for 1-1/2″ diameter pipe. Tighten hose clamps.
WARNING
Support pump and piping when assembling and after installation. Failure to do so could cause piping to break, pump to fail, etc. which could result in property damage and/or personal injury.
- Protect electrical cord from sharp object, hot surfaces, oil and chemicals. Avoid kinking the cord and replace damaged cords immediately.
- A sump pit cover must be installed to prevent debris from clogging or damaging the pump.
FLOOD ALERT MODELS (SEE FIGURE 2)
- Remove battery access door and connect a 9 volt battery to battery terminal. Replace battery access door.
Operation
DANGER
Always disconnect the power source before attempting to install, service,
relocate or maintain the pump. Never touch sump pump, pump motor, water or
discharge piping when pump is connected to electrical power. Never handle a
pump or pump motor with wet hands or when standing on wet or damp surface or
in water. Fatal electrical shock could occur.
-
A ground fault circuit interrupter (GFCI) is required (See Figure 2).
WARNING
Risk of electrical shock! This pump is supplied with a grounding conductor and grounding type attachment plug. Use a grounded receptacle to reduce the risk of fatal electrical shock.
IMPORTANT : Never cut off the round grounding prong. Cutting the cord or plug will void the warranty and make the pump inoperable.
-
This pump is only for use on 120 Volt (single-phase), 60 hz, 15 amp service and is equipped with a 3-conductor cord and 3-prong, grounding type plug.
-
Insert the pump power cord plug directly into outlet (See Figure 2).
-
Fill sump with water. The pump will start automatically when the water has filled the sump to a depth of approximately 9″. The pump will stop when the water depth is approximately 4″. The pump will recycle thereafter as required.
-
Do not operate the pump unless it is submerged in water. Dry running causes pump failure.
-
The motor is equipped with an automatic reset thermal protector.
-
While the pump is draining the pit, verify that the discharge piping is carrying the water to a point several feet away from the foundation.
-
If pump discharge line is exposed to freezing temperature, the exposed line must be pitched to drain. Trapped water will freeze and damage the pump.
FLOOD ALERT MODELS (SEE FIGURE 2)
-
Unit should be plugged into outlet as shown in Figure 2. Do NOT plug unit in upside down. Doing so may cause pump to unplug. If your receptacle is upside down, have a qualified electrician reposition the outlet before installing the unit.
-
Testing Alarm: Press and hold test button until alarm sounds. If alarm does not activate after 3 seconds, check and/or replace battery then repeat test.
-
Alarm activates when water raises the water level sensor (See Figure 3).
NOTE : Test water level sensor operation by lifting it until alarm activities.
NOTICE
Check battery once a month to ensure proper alarm operation. Replace battery every six months.
Maintenance
DANGER
Always disconnect the electrical supply before attempting to install,
service, relocate or perform any maintenance. If the power source is out of
sight, lock and tag in the open (off) position to prevent unexpected power
application. Failure to do so could result in fatal electrical shock. Only
qualified electricians should repair this unit. Improper repair could result
in fatal electrical shock.
- Let the pump cool for a minimum of two hours before servicing because the pump contains hot oil under pressure and the motor is hot.
- Disassembly of the motor prior to expiration of warranty will void the warranty.
- If repairs are required, see the troubleshooting chart.
- Inlet should be kept clean and free of all foreign objects and inspect annually. A clogged inlet will damage pump.
- Pump should be checked monthly for proper operation.
WARNING
This pump contains cooling. This oil can be harmful to the environment. Check
the state environmental laws before disposing this oil.
Part Replacement Schedule
All service and repair must be done by qualified pump repair personnel.
Failure to follow the replacement schedule or use qualified pump repair
personnel will void the lifetime warranty.
- Replace pump switch every 2 years. See page 4 for replacement part number.
- Replace float every 2 years. See page 4 for replacement part number.
- Replace stator every 5 years. See page 4 for replacement part number.
Troubleshooting Chart
For Replacement Parts, call 1-800-237-0987
Please provide following information
- Model number
- Serial number (if any)
- Part description and number as shown in parts list
- Address parts correspondence to: Wayne Water Systems
- 100 Production Drive
- Harrison, OH 45030 U.S.A
Replacement Parts List
Limited Warranty
For (One year on Models SPF33, SPF50) (Three years on Models FLS790, FLS800, SSPF50, SSCDU800, CDU790, CDU790HH & CDU800) from the date of purchase for the original purchaser, Wayne Water Systems (“Wayne”) will repair or replace, at its option, for the original purchaser any part or parts of its Sump Pumps or Water Pumps (“Product”) found upon examination by Wayne to be defective in materials or workmanship. Please call Wayne (800-237-0987) for instructions or see your dealer. Be prepared to provide the model and serial number when exercising this warranty. All transportation charges on Products or parts submitted for repair or replacement must be paid by purchaser.
LIMITED LIFETIME WARRANTY (MODEL CDU980)
Wayne will repair or replace, at its option, one time only, for the original
purchaser any part or parts of its Sump pump found upon examination by Wayne
to be defective in materials or workmanship. This warranty does not cover
normal wear and tear during the life
of the product.
This Limited Warranty does not cover Products which have been damaged as a
result of accident, abuse, misuse, neglect, improper installation, improper
maintenance, or failure to operate in accordance with Wayne’s written
instructions.
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO (ONE YEAR ON MODELS SPF33, SPF50 & SSPF50) (THREE YEARS ON MODELS SSCDU800, CDU790, CDU790HH AND CDU800) (LIFETIME ON MODEL CDU980) FROM THE DATE OF PURCHASE. THIS IS THE EXCLUSIVE REMEDY AND ANY LIABILITY FOR ANY AND ALL INDIRECT OR CONSEQUENTIAL DAMAGES OR EXPENSES WHATSOEVER IS EXCLUDED.
Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusions or limitations of incidental or consequential damages, so the above limitations might not apply to you. This limited warranty gives you specific legal rights, and you may also have other legal rights which vary from state to state.
In no event, whether as a result of breach of contract warranty, tort
(including negligence) or otherwise, shall Wayne or its suppliers be liable
for any special, consequential, incidental or penal damages including, but not
limited to loss of profit or revenues, loss of use of the products or any
associated equipment, damage to associated equipment, cost of capital, cost of
substitute products, facilities, services or replacement power, downtime
costs, or claims of buyer’s customers for such damages.
You MUST retain your purchase receipt along with this form. In the event you
need to exercise a warranty claim, you MUST send a copy of the purchase
receipt along with the material or correspondence.
Please call Wayne at (800-237-0987) for
return authorization and instructions.
- ATTENTION LIFETIME WARRANTY CLAIMS: Do not return the product to the store. For warranty claims or replacement parts please contact us at 1-800-237-0987.
- DO NOT MAIL THIS FORM TO WAYNE. Use this form only to maintain your records.
- MODEL NO.___ SERIAL NO.__
- INSTALLATION DATE_____
- ATTACH YOUR RECEIPT HERE
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>