ENVO ST50 Electric Bike 80kg Instruction Manual
- June 16, 2024
- ENVO
Table of Contents
Envo Slide Installation Instructions
(80kg – 20kg)
Scan the below to watch our YouTube video of a Single Pocket Door installation
https://www.youtube.com/watch?v=bA_x_vrcv38
Tools
Necessary tools to finish the wall and ceiling.
Some of the aluminium profiles may need to be trimmed to suit your door dimensions so a cut off saw will be required.
We recommend that the installation is carried out by two persons.
Please also ensure that you have a small pair of steps or access platform
Components
A Running track profile
B Rear profile
C Lead jamb profile
D Lead jamb floor bracket
E Cross rail
F Corner connection-80kg version
G Corner connection-120kg version
H Lead jamb upper connection
I Floor bracket| J Screw 4×60
K Bolt M6x10
L Bolt M4x12
M Baseboard cross rail
N Lead jamb Brush seal
O Suspension profile
P Lower guide profile
Q Rubber end cap
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Vertical Cross Section
Modifying for non standard sizes
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The cross rails are provided with small markers to indicate where to cut for a given standard door width. However if you door width is not standard, it is not a problem for the pocket area to be oversized in relation to the door width.
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80kg version: length running track = length cross rail + door width – 90mm
120kg version: length running track = length cross rail + deur width – 123mm
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Length profile = door height + 15mm
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Insert the lead jamb connection. (don’t screw in place at this stage).
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Mount the corner connection to the rear profile.
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Connect the running track to the rear profile.
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If you have chosen a ‘auto-eject’, connect the bracket now. Attention: If the door width is smaller than the standard door width mentioned on the cross rail, move the bracket to accommodate the difference between door width and pocket. In this instance it is not possible to screw the bracket to the rear profile.
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Slide the lead jambs on the running track. (do not screw at this stage)
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Mount the lead jamb bracket.
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1 Mount the cross rails, this will now determine the fixing position for the lead jambs.
7.2 Optional 54mm door upgrade kit
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Ensure that the lead jambs are fully pushed into position, then drill two holes through the running track flange, fix in position taking care not to overtighten the screws.
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Mount the 2 floor brackets to the rear back post profile.
Without slampost
Go to page 12
With slampost
Go to page 14
Without slampost
Components
AA Access pocket housing
AB Clamping bracket
AC Clamping plate
AD Bolt M6x12
AE Shakeproof washer M6
10.1 Disassemble the access pocket housing.
For FD30 Pocket Doors
Add intumescent seals to each side of the top track and access pocket, marked
in red.
10.2 Connect the access pocket housing to the running track.
For FD30 Pocket Doors
Add intumescent seals to each side of the top track and access pocket, marked
in red.
With slampost
Components
BA Slampost
BB Access pocket housing
BC Clamping bracket
BD Corner connection-80kg version
BE Corner connection-120kg version
BF Spacer
BG Floor bracket| BH Clamping plate
BI Bolt M6x12
BJ Shakeproof washer M6
BK Screw 4×60
BL Bolt M4x12
BM Screw 3×25
BN Bolt M3x20
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10.1 Disassemble the access pocket housing.
10.2 Connect the access pocket housing to the running track.
10.3 Mount the corner connection to the slampost.
10.4 Mount the included wall brackets to the substructure, then connect the slampost to the bracket as detailed below
10.5 Without batwing. Mount the spacer in the right direction.
10.6 Without batwing. Connect the slampost to the running track.
10.5 With batwing. Mount the spacer in the right direction.
10.6 With batwing. Connect the slampost to the running track.
10.7 With batwing. Insert the batwing seals into the slampost.
10.8 Mount the included wall brackets on the slampost.
These can be used to connect the pocket to the wall.
11 Fix the baseboard cross rail to the floor and put the pocket on it.
12. Insert the pocket frame into the structural opening and fix accordingly.
Important: Space out lead jambs with timber spacer cut to width of
opening before plasterboarding, to prevent these bowing when under lateral
pressure.
13 The door leaf now requires some routed grooves to accept the door suspension profile and lower guide profiles as follows. The suspension profile must be fixed into the door with woodscrews and the lower guide profile bonded into place.
For FD30 Pocket Doors
Add intumescent seals to the head and bottom of the door, marked in red.
Please note, seals are not visible from the leading edge of the door.
The door suspension guide and the lower profile guide must not go continuously
through the door, but only travel 225mm in from each edge.
Route out the top and bottom of the door accordingly and trim the end of the
two profiles so they finish 4mm shy of the edge of the door as per a non-FD30
door (see below).
Standard rollers without soft close
Components
CA Roller
CB Track stopper/retainer
CC Lower guide
CD Wrench
1 roller with single soft close
Components
CA Roller
CB Track stopper/retainer
CC Lower guide
CD Wrench| CE Softclose roller
CF Softclose Actuator
CG M5 Grub screw
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14 2 rollers
1 roller & 1 softclose
15 The lower guide is to be bonded into position at FFC.
16 Fix the stopper in place. (Not required when using a auto-eject)
17 When loading the door onto the rollers, angle the rear roller so that you can insert in into the back end of the suspension profile.
18 Position the roller so that it pivots on the pendant bolt roughly inline with the back edge of the door leaf, lightly tighten the bolts so that it doesn’t slide out.
19 Once the door has been pivoted round and slid back into the pocket just on the rear roller, insert the front roller into the suspension profile as shown.
20 Position the rollers and tighten them into the suspension profile as shown.
21 Adjust the roller pendant bolt to adjust the height of the door as required.
22 If you are using the track stopper, you will need to adjust the position of the roller in the suspension profile so that the door rests in your preferred position.
23 In case of 2 rollers. Position the f ront roller so that the door closes at the preferred position.
23 In case of single roller & softclose. Insert the softclose actuator as shown, lightly tighten in the approx position and test the softclose, adjust accordingly and the tighten finally.
Soft Open and Soft Close
Compatible for standalone kits
24 In case of softopen & softclose, the principle is very similar to the soft-
close instructions on the previous page
– familiarise yourself with the previous page before reading this page
Slam-Post Side
The soft-close runner is identifiable by the fact it does not have the metal
coupler that the soft-open has.
- Insert the single wheeled end of the soft-close mechanism into the Access Pocket
- Follow through the double set of wheels in which the metal plate hangs
- Refer to “Figure 23” on page 32 of the Installation Manual.
Pocket Side
The soft-open runner is identifiable by the metal coupler / joiner that allows
you to split the trolley into two parts, allowing you to get it into the track
through the access pocket.
- Split the soft-open mechanism into two parts and insert the “two wheel” part into the top-track first.
- Then insert the long shaft of the soft-open mechanism into the top-track and integrate them back together again.
- Once in the pocket, the two parts can be quickly re-assembled using the countersunk machine screw that was taken out.
25 Insert the suspension end cap as shown.
26 Re-insert the access pocket inner part and secure with the bolts.
27 At this stage, you are close to boarding up and finishing your pocket. We therefore recommend that a piece of timber (4” x 2” or similar) is cut to exactly the same width as the overall width of the finished door leaf, attach the door suspension profile to this piece of timber complete with the runners and do a trial run to establish the required position of the stopper or bracket. You can get mechanisms in the right place at this stage.
The below image, has a cutaway in the diagram indicating where the Auto-Eject will need to be positioned. This must be exact and there is no way to adjust this once the wall is closed up without recessing or extending the piston within the door itself.
28 The pocket can now be boarded, whilst plasterboard is the obvious choice, it is perfectly acceptable to use Ply or MDF. We recommend that the first layer of board is bonded to the pocket to avoid the possibility of screws being used that are too long, this could lead to damage on the door as it slides into the pocket.
29a Minimalist Detail
29b Minimalist Detail
30 Traditional Detail
31 Shadow Gap
Envo Slide Installation Instructions (80kg – 120kg)