JDY Audi RS3 TTRS 2.5TFSI Engine Oil Catch Can PCV Delete Kit Instruction Manual

June 16, 2024
JDY

JDY Audi RS3 TTRS 2.5TFSI Engine Oil Catch Can PCV Delete Kit Instruction Manual
JDY Audi RS3 TTRS 2.5TFSI Engine Oil Catch Can PCV Delete
Kit

Notes:

When disassembling the car, be sure to keep all fasteners so they can be reused. It is recommended that you get some kind of compartmented tray to organize the fasteners, such as a fishing tackle box or several large ice cube trays. All directions used in this manual (right, left, front, etc.) are based on if you were sitting in the driver seat of the car. These instructions assume that you have basic mechanical skills and several varieties of basic hand tools in order to install the kit. If you have any questions about the installation, feel free to contact our JDY representative.

Check the quantity of the components

Components

Audi RS3/V2/TTRS 2.5TFSI Engine Oil Catch Can PCV Delete Kit
Checklist

NO| Description| Spec| Quantity
1| Assembly| Upper body| | 1
2| Lower body| | 1
3| intermediate partition| | 1
4| Upper and lower cover fixing bolt (stainless steel
cylindrical head internal hexagon 11575)| M575| 6
I0
6| Intermediate partition fixing bolt (stainless steel
round head internal hexagon M410)| Round head M410| 4
7| Oil drain plug (stainless steel internal hexagon
MIO1.25)| MIO1.25| 1
S| Side bracket| 90 degrees| 1
9| Lower bracket| flat| 1
10| Sealing washer(customized)| | 1
11| Bracket bolt (stainless steel countersunk head internal
hexagon M612)| Countersunk head M612| 3
12| Assembly| Oil gauge assembly| | 1
13| Oil gauge seal ring (outer 12.42.6mm)| Outer 12.42.6am| 1
14| Assembly| PCV Valve| | 1
15| PCV valve backplate| | I
16| PCV valve backplate bolt (stainless steel countersunk
head internal hexagon M415)| Countersunk head M4I5| 10
17| MI01 aluminum alloy hollow bolt| 11101| 2
IS| 1110 -Sism aluminum alloy fish-eye dome nut| M10 -Smm| 2
19| 11101.25 stainless steel internal hexagon block| MI01.25| 1
20| Orange one-may valve| | 2
21| Assembly| Intake pipe AN12 fitting| | 1
22| Intake pipe ANI2 fitting 0 ring (outer 192.4mm)| Outer 192.4mm| 2
23| Assembly| Carbon canister fitting 0 ring (outer 12.4×2.6 s)| Outer 12.42.6mm| 1
24| Carbon canister fitting| | 1
25| | 1.110
1 stainless steel internal hexagon plug| 11101| 2
26| | PCV Valve fixing bolt (stainless steel countersunk head
i  eternal hexagon M6
23)| Countersunk head M623| 9
27| | ANIO–ANIO conversion fitting| | 2
28| | ANIO straight fitting t ANIO hose
ANIO ORB 90–degree
fitting assembly pipe| | 2
29| | ANI2 fish–eye fitting 1. ANI2 hose i• AN12 30–degree
fitting assembly pipe| | 1
30| | Bracket bolt 2 (stainless steel square head internal
hexagon 11615)| Square head 11615| 1
31| | Bracket screw nut (stainless steel flange 10| WS| 1
39| | Bracket screw nut double-ended stud (unequal length MS-_ WO| MS-MS| 1
33| | AN10 dual hose clamp| | 1

  1. Remove the two vacuum pipes from OEM PCV Valve

Instruction
Instruction

  1. Remove the bolt on the OEM EGR(Exhaust Gas Recirculation) pipe with T30 socket
    Instruction
    Instruction

  2. Remove the OEM EGR(Exhaust Gas Recirculation) pipe
    Instruction

  3. Remove the bolts on the OEM PCV Valve
    Instruction

  4. Remove the OEM PCV Valve
    Instruction

  5. Remove the sealing washer on the OEM PCV Valve
    Instruction

  6. Install the OEM sealing washer onto the JDY PCV Valve
    Instruction

  7. Fasten the JDY PCV Valve on with Botls supplied from JDY
    Instruction

  8. Connect the two vacuum pipes to the JDY PCV Valve
    Instruction

  9. Install the JDY EGR(Exhaust Gas Recirculation) pipe fitting to intake pipe
    Instruction
    Instruction

  10. Fasten the bolt supplied from JDY onto the fitting with H5 socket
    Instruction

  11. Remove the bolt on the engine mount with 13mm socket
    Instruction
    Instruction

  12. Fasten the bolt supplied from JDY on the engine mount with 16mm socket
    Instruction

  13. Fasten the screw nut supplied from JDY on the JDY Oil Catch Can with 13mm socket
    Instruction

  14. Fasten the bolt supplied from JDY on the JDY Oil Catch Can with H5 socket

Instruction

  1. Connect the two AN10 EGR(Exhaust Gas Recirculation)hoses from JDY PCV Valve to JDY Oil Catch Can
    Instruction

  2. Connect the AN12 EGR(Exhaust Gas Recirculation) hose between the fitting on intake pipe and JDY Oil Catch Can
    Instruction

  3. The process has come to an end
    Instruction

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