JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump Owner’s Manual

June 13, 2024
JDY PERFORMANCE

JDY Logo TTRS/RS3 2.5TFDILPRP
JDY DAZA/DNWA TTRS RS3 PNP kit support 1000HP

RS3 8V Low Pressure Fuel Pump

Notes:
When disassembling the car, be sure to keep all fasteners so they can be reused. It is recommended that you get some kind of compartmented tray to organize the fasteners, such as a fishing tackle box or several large ice cube trays. All directions used in this manual (right, left, front, etc.) are based on if you were sitting in the driver seat of the car.
These instructions assume that you have basic mechanical skills and several varieties of basic hand tools in order to install the kit. If you have any questions about the installation, feel free to contact our JDY representative.

Remove the four plastic buckles from the back seat of your car JDY
PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure 1

Remove the back seat

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
2

Remove the plastic lid

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
2

Take off the two plugs and pipe from fuel pump

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
4.

Remove the clamping plate

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
5

Take out the O Ring

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
6

As shown from the image

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
7

Remove the plug from the bottom of the fuel pump cap

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
8

Take the fuel pump out and remove the two hoses

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
9

Change the fuel pump Plug the two hoses then put the fuel pump back into it

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
10

Put the plug back in

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
11

O Ring (component No.1) goes back in first
Then fasten the clamping plate (component No.2)

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
12

Connect the plugs and pipe back with fuel pump

Put the plastic cap back to get it sealed

Wiring Option 1

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
15

Wiring Option 2

Connecting Circuit

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
17

Connect the two parts as the picture shows in area 1

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
18

  1. The longer red wire goes to port 1
  2. The white wire to the fuel pump goes to port 2
  3. The black wire with less length goes to port 3
  4. Port 4 is already sealed up with no connection to be needed

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
19

Connect the two parts as the picture shows in area 2

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
20

Two red wires should separately go through the components 3
Put all parts together from left to right in order as what’s displayed in the picture

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
21

The red wire with less length should be connected with the positive terminal of battery cell

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
22

Two black wires go to ground

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
23

Mount the control bar in the driver foot well
Run the boost signal to the control box and connect to the fitting.

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
24

Install the 9.89mm-AN8 joint(component No.1) on the 9.89mm joint of the fuel pump

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
26

As shown from the image

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
27

Install the AN8 90° joint onto the 9.89-ANS8 joint of the fuel pump

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
28

As shown from the image

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
29

Remove the 16mm screw from the chassis

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
30

As shown from the image

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
31

Install the fuel filter and bracket(component No.6) onto the port

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
32

As shown from the image

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
33

Install the AN8 120° joint on the AN8 joint at the inlet of the fuel filter

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
34

Install the AN8 straight joint(component No.3) on the AN8 outlet

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
35

No.3 pipe goes all the way through the chassis

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
36

As shown from the image

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
38

As shown from the image

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
39

90° ANS8 joint goes into the AN8 one-way valve (NOTE: the direction of the valve where the arrow goes)

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
40

As shown from the image

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
41

Fix the other end of No.4 hose onto the same place as where the original component installed install the self-trimmed No.4 fuel pipe onto the HPFP and the aux rail

JDY PERFORMANCE RS3 8V Low Pressure Fuel Pump - Figure
42

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>

Related Manuals