whitehallmfg 4030 Bedside Patient Care Units Installation Guide
- June 16, 2024
- whitehallmfg
Table of Contents
4030 Bedside Patient Care Units
Installation Guide
4030 Bedside Patient Care Units
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
Care-Ware® Bedside Patient care units
Models: 4030/ 4032 / 4035
TECHNICAL ASSISTANCE TOLL FREE TELEPHONE NUMBER:
1.800.743.8259
Technical Assistance E-mail:
Fieldservice@acorneng.com
Important: Some options may slightly alter installation. To ensure proper
installation review the manual thoroughly and verify rough-ins before
beginning any work. File this manual with the owner or maintenance personnel
upon completion of installation.
Carefully review Toilet Pedestal Anchoring and rough-in details against site
conditions.
These units are not considered “accessible” and do not conform with ADA
requirements.
Prior to installation, supply lines must be flushed of all foreign material
such as pipe dope, chips, or solder. Debris or foreign material in water
supply may damage valve. Teflon tape is recommended on all threaded waste and
supply connections to reduce the possibility of leaks.
Toilet requires a minimum of 25 PSI flow pressure and uses a minimum water
consumption of 1.28 GPF.
For -SO Faucet Option: provide 110-120VAC/60Hz/3A (MAX) electrical receptacle
for optional factory supplied 120VAC/9VDC, 100mA plug-in Transformer.
NOTE: Receptacle(s) must be wired to a GFCI protected circuit. Fixture
must be earth grounded per N.E.C. (National Electrical Code).
Please refer to the Link or QR code provided.
For Cleaning & Care Guide:
https://www.whitehallmfg.com/uploads/fileLibrary/9900-008-W01.pdf
TECHNICAL DIMENSIONS
Models 4030 /4032/ 4035
NOTES:
- Optional Lavatory Gooseneck Faucet
- Hydraulic Flush Valve Pushbutton
- Integral Lavatory Basin (Shown)
- Stainless Steel Toilet with Hinged Seat
- Storage Compartment
- Toilet Paper Holder
- Bedpan Washer Compartment
- Toilet Bowl Pedestal Base
4030/4032/4035-L-1 Shown
NOTE: All dimensions are in Inches (mm)
(L.H. Unit Shown, R.H. Unit Opposite)
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL
Model# 4030 Wall Waste Rough-Ins
- Clear opening for -4 Alcove unit is 47” wide plus 1/8” on each side.
- -2 and -3 Corner units should be against the side wall with 0” to 1/8” gap tolerance.
- Lavatory Rough-in Dimensions remain the same regardless of Countertop or Bowl material.
A. 3/8” NCT Lavatory Valve Supply [1] (Braided Hose Supply Lines to Faucet
provided By Others).
B. 1-1/2” OD Lavatory Waste Outlet [2] (P-Trap By Others).
C. 1” NPT Flush Valve Inlet [3].
D. Toilet Pedestal is provided with 3” IPS Wall Waste Outlet [4] for No-Hub
Connection.
E. Optional -SO Faucet: Provide 110VAC / 60HZ / 1Amp Electrical Receptacle [5]
GFCI protected Circuit.
F. Cabinet Frame Mgt:1/4”-20 UNC X 3-1/4” Cabinet Anchors [6] (provided) Drill
Holes 1-5/8” deep min. x 1/4” Dia. Detail A.
G. Pedestal Frame Mgt:1/2”-13 UNC X 1-1/2” Pedestal Anchors [7] (provided)
Drill Holes 2-5/8” deep X 1/2” Dia. Detail B.
H. 1/2” NPTE Bedpan Washer Inlet [8] from Vacuum Breaker By Others. Acorn
recommends a Pressure Type Vacuum Breaker for backflow prevention. Follow local
codes for installation of backflow prevention device.
A. 3/8” NCT Lavatory Valve Supply [1] (Braided Hose Supply Lines to Faucet
Provided By Others).
B. 1-1/2” OD Lavatory Waste Outlet [2] (P-Trap By Others).
C. 1” NPT Flush Valve Inlet [3].
D. Toilet Pedestal is provided with 3” IPS Side Waste Outlet [4] for No-Hub
Connection.
E. Optional -SO Faucet: Provide 110VAC / 60HZ / 1Amp Electrical Receptacle [5]
GFCI protected Circuit.
F. Cabinet Frame Mgt:1/4”-20 UNC X 3-1/4” Cabinet Anchors [6] (provided) Drill
Holes 1-5/8” deep min. x 1/4” Dia. Detail A.
G. Pedestal Frame Mgt:1/2”-13 UNC X 1-1/2” Pedestal Anchors [7] (provided)
Drill Holes 2-5/8” deep X 1/2” Dia. Detail B.
H. 1/2” NPTE Bedpan Washer Inlet [8] from Vacuum Breaker By Others. Acorn
recommends a Pressure Type Vacuum
Breaker for backflow prevention. Follow local codes for installation of backflow
prevention device..
A. 3/8” NCT Lavatory Valve Supply [1] (Braided Hose Supply Lines to Faucet
Provided By Others).
B. 1-1/2” OD Lavatory Waste Outlet [2] (P-Trap By Others).
C. 1” NPT Flush Valve Inlet [3].
D. 7-1/2” Recessed Gasket Seat [4] for Floor Waste Outlet.
E. Optional -SO Faucet: Provide 110VAC / 60HZ / 1Amp Electrical Receptacle [5]
GFCI protected Circuit.
F. Cabinet Frame Mgt:1/4”-20 UNC X 3-1/4” Cabinet Anchors [6] (provided) Drill
Holes 1-5/8” deep min. x 1/4” Dia. Detail A.
G. Pedestal Frame Mgt:1/2”-13 UNC X 1-1/2” Pedestal Anchors [7] (provided)
Drill Holes 2-5/8” deep X 1/2” Dia. Detail B.
H. 1/2” NPTE Bedpan Washer Inlet [8] from Vacuum Breaker By Others. Acorn
recommends a Pressure Type Vacuum Breaker for backflow prevention. Follow local
codes for installation of backflow prevention device.
Optional -BWD Bed Pan Washer Drain Waste Rough-In
INSTALLATION INSTRUCTIONS:
A. Rough-in for Bedpan Waste Outlet [1] 1-1/2” O.D.
B. Remove lower Face Plate [2] to gain access to the Optional Drain Box [3]
and P-Trap By Others, by unscrewing the (4) fasteners on Plate.
C. For access to the inlet supply of the Pan Washer [5] by unscrewing the (4)
fasteners on plate.
Optional -DB Rough-In
Optional -DB Rough-In for the Following:
A. Wall Waste [1] for P-Trap By Others to connect 11/2” OD Stainless Steel
Dialysis Tailpiece Waste Outlet [2].
B. Single Valve: 1/2” NPT [3] Supply Inlet extending 9-1/2” from wall to
inlet.
C. Dual Valve: 1/2” NPT [4] Supply Inlet extending 9-1/2” from wall to inlet.
CABINET INSTALLATION
INSTALLATION INSTRUCTIONS:
A. Remove Countertop [7] From Cabinets [6] and set to the side for a later
time. (Figure 1)
B. Set Cabinet against Finished wall, remove the cabinet floor panels and mount
the unit to Cabinet Anchors [5]. (Figure 1)
C. Remove the Toe Plate [3] and slide in the Toilet lowering the unit over the
Pedestal Anchors [1].(Figure 2)
• 4030,4032 Models: Prepare but do not finalize Side or Back Waste Connections.
• 4035 Models: Waste Connections must be made at this time. Fixture Waste
Outlet is 7-1/2” Recessed Gasket Flange. Detail “B”.
D. Level and Square Toilet Shim Pedestal as required see detail
A.
E. Finalize Side or Back Waste Connection for Models 4030 / 4032.
• If Foot Operated Valve -VF: Proceed to Optional Foot Operated Valve
installation found in this manual.
F. Reinstall Toe Plate [3].
G. Install Cabinet Floor Panels [2] to check squareness and fit. Shift Cabinet
Frame as required until Flooring fits square.
H. Level Floor with Floor Leveling Bolts [4] as required, Remove Flooring,
tighten Cabinet Anchors [5].
Floors and walls must be straight and plumb / square in order to prevent
deformation of Cabinet and malfunction of Toilet assembly.
- Countertop is not mounted to Cabinet and should be handled with caution when first removing unit from packaging.
- Cabinet Frame must be stiffened and squared before bolting Frame to Floor. Acorn will not accept responsibility for Cabinetry Alignment if this procedure is not followed.
- As required re-align Doors [6] on Cabinet: Loosen screws on hinges, adjust, & re-tighten screws.
FLUSH VALVE INSTALLATION
INSTALLATION INSTRUCTIONS:
A. Install Flush Valve [1] to Frame Mounting Bracket [2] and connect Flush
Valve Supply By Others.
B. Swivel Inlet Assembly [3] is lubricated and adjusted, check swivel action
prior to installing Hose [4] between Flush Valve and Swivel Inlet. Tighten.
C. Install Angle Stops [5] By Others to Lavvy Stub Outs.
D. Install Deck mounted Faucet [6] to Countertop per Manufactures
instructions. Install Grid Strainer and Tailpiece (see page 11)
E. Install Countertop [7] to frame with 4 screws provided. Caulk to Wall.
F. Connect Hot and Cold Supply Risers [8] By Others to Angle Stops [5] and
Faucet [6].
*Foot Pedal operated models connect Faucet to Valve with Flexible Riser Tubing Provided.
G. Install Lavatory Waste Assembly [9].
H. Re-install Flooring [10] Caulk gap between
Toilet Pedestal and Cabinet with white Silicon.
DO NOT USE SELF-LEVELING CAULK.
I. If Toilet Waste is Side Wall Outlet model connect Waste Outlet with Clamp
Type [11] Coupling. Install upper and lower Side Panels.
J. Install Toilet Door Linkage [12] and adjust.
Door must fully close before Toilet Bowl hits back Wall.
OPTIONAL -VF FOOT VALVE INSTALLATION
- Maximum recommended working pressure is 100 PSI; Temperature is 130°F; Outlet Temperature is recommended at a maximum of 105°F.
- WARNING: Prior to making installation, Supply Lines must be flushed of all foreign materials such as Pipe Dope, Chips, ETC. Maximum recommended Outlet Water temperature is 105°F.
A. Attach Foot Pedal Assembly [1] to Toe Panel [2].
B. Run 1/8” Dia. Air Lines [3] from Foot Pushbuttons [4] to Valve Body [5].
Use Cable Ties [6] (3) provided to keep lines together & straight.
C. Slide Cable cover [7] Between rear angle & side of Cabinet.
D. Return to page 7 and continue installation from where left off.
OPTIONAL -FCI INFECTIOUS CONTROL FLUSH INSTALLATION
The -FCI Infectious Control Flush Switch option provides a means of disabling the Flush Valve Pushbutton when the toilet is in the “In-Use” position. When the Toilet is returned to the stowed position, the Flush Valve Pushbutton is again enabled allowing the unit to be flushed normally
INSTALLATION INSTRUCTIONS:
A. Mount the Flush Valve Interrupt Bracket [2] to the Toilet Swivvet Pedestal.
B. Assemble switch [1] to Flush Valve Interrupt Bracket [2] connect the 1/4”
Supply Tubing [3] to the appropriate position on the Pushbutton Assembly [4],
connect the 1/4” Supply Tubing [3] from the Flush Valve [5] to the Switch [1]
from the switch to the Pushbutton [4] using the tubing supplied with your
Flush Valve.
C. check the operation of the Flush Valve and -FCI observing for leaks.
FIXTURE & WASTE ASSEMBLY
FIXTURE ASSEMBLY
Prior to installing the Deck onto Frame Assembly, it is recommenced to install
the Grid Strainer and Tailpiece assembly as shown as well as Faucet, see
Optional Faucet Installation instructions, link below.
https://www.whitehallmfg.com/uploads/fileLibrary/6900-208-001%20BestCare%20Faucets.pdf
WASTE ASSEMBLY
HINT: Teflon tape is recommended on all threaded waste and supply
connections.
https://www.whitehallmfg.com/uploads/fileLibrary/6900-208-001%20BestCare%20Faucets.pdf
Install Strainer to Basin using plumbers putty on underside of Grid Strainer
Flange. From beneath Basin, assemble Gasket, Washer and Jam Nut as shown to
Strainer and tighten securely.
SWIVETTE TOILET SEAT REPLACEMENT
When removing access panel please note that Housing may have sharp edges &
caution is advised when replacing Swivvets Toilet Seat.
INSTALLATION INSTRUCTIONS:
A. Remove Access Panel [1] from both sides of Housing [2].
B. Place Rubber Gasket [3] onto seat’s Threaded Rods [4].
C. Position seat onto Toilet Housing [2] and slide Seat Threaded Rods [4]
through Spacer Channel [5].
D. Assemble Hardware [6] as shown in Detail “A”.
E. Ensure all Hardware is tight & replace Access Panels [1] to Housing [2]
WHITEHALL MANUFACTURING
• P.O. BOX 3527 • City of Industry, CA 91744-0527 U.S.A.
Phone 800-782-7706 • Web:
www.whitehallmfg.com