KLEIN TOOLS P100 Half Mask Respirator Replacement Filters Instructions

June 16, 2024
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P100 HALF-MASK RESPIRATOR INSTRUCTIONS
60552 (M/L – M/G)
60553 (S/M – P/M)

KLEIN TOOLS P100 Half Mask Respirator Replacement Filters
- 10.016.0638.00.AA
BASED ON: 1390554 Rev 05/23 A

FEATURES

  1. Lower Strap
  2.  Upper Strap
  3. Lower Strap Clip End (×2)
  4. Lower Strap Buckle (×2)
  5. Upper Strap Clip End (×2)
  6.  Upper Strap Buckle (×2)
  7. Bottom Tab
  8. Exhalation Valve
  9. Face Piece
  10.  Inhalation Valves (×2)
  11. Respirator Body
  12. Grille
  13.  1/4-Turn Latches (×2)
  14.  Sample Port Plug

KLEIN TOOLS P100 Half Mask Respirator Replacement Filters -
FEATURES

CONSERVE ESTAS INSTRUCCIONES PARA CONSULTARLAS EN EL FUTURO

GENERAL SPECIFICATIONS

STANDARDS
The P100 Half Mask Respirator 60552 / 60553 is approved as a half-mask respirator in accordance with NIOSH Standards 42 CFR Part 84. The P100 filter 60554 is part of the approved assembly and only when the above items are used together is the device approved for occupational applications.
APPLICATIONS
The P100 half-mask respirator together with P100 filters give protection against all particulate aerosols: including solid and liquid particules such as dust, metal fumes, and oil mist. The protection provided by classification P100 also covers the protection provided by lower class filters. Guidelines for the selection and use may vary between countries, always check prior to use to ensure that your selection for the intended application meets national requirements
WARNINGS
To ensure safe operations, follow these instructions. Failure ta observe these warnings instructions may result in Sickness or death.

  • NOT FOR USE in atmospheres containing less than 19.5% oxygen.

  • NOT FOR USE in atmospheres immediately dangerous to life or health.

  •  DONOT exceed maximum use concentrations established by regulatory standards. Failure to properly use and maintain this product could result in injury or death.
    Follow the manufacturers Users Instructions for changing cartridges, canisters and/or filters.

  • All approved respirators shall be selected, fitted, used and maintained in accordance with MHSA, OSHA and other applicable regulations.

  • NEVER substitute, modify, add or omit parts. Use only exact replacement parts in the configuration as specified by the manufacturer.

  • Refer to user’s instructions and/or maintenance manuals for information on use and maintenance of these respirators.

  •  NIOSH does not evaluate respirators for use as surgical masks.

  • ALWAYS conduct a pressure face fit check prior to each use. if the check fails the respirator may be faulty or require replacement depending on age, frequency of use and replacement of filters.
    The use of this respirator presupposes exact knowledge of the instructions for use, applicable health and safety standards, guidelines for selection and use, and appropriate training in matters of personal respiratory protection.
    Leave the contaminated area immediately if:

  • Dizziness or distress is experienced =

  •  You taste or smell contaminants or irritation occurs

  • Breathing becomes difficult ;

  •  A defect is discovered in the respirator
    Store respirator as per instructions.
    Before occupational use of this respirator a written respiratory protection program must be implemented meeting al the local government requirements. in the United States employers must comply with OSHA 29 CFR 1910.134 which includes medical evaluation, training, and fit testing.

FITTING

The respirator must be inspected by the wearer before and after each use to ensure that it is in 9904 working condition and valves and filters are seated correctly: Remove eyewear (if worn). If facial hair goes beyond the border of the respirator, an effective seal will not be achieved, and a powered respirator will be required. WOTE: OSHA regulations require that all users be fit tested prior to use either qualitatively or quantitatively.

  1. Hold the respirator with one hand and the Lower Strap (1) with the other hand, put the Headband over your head and allow to rest around the neck (FIG. 1).
  2.  Place the respirator over mouth and nose then lift the Upper Strap 2) over the crown of your head to support the respirator. Ensure that the straps are not twisted and are sitting flat against the head (FIG. 2).
  3.  Grip Lower Strap Clip End(s) (3) at the Lower Strap Buckle(s) (4) and gently pull towards back of head to tighten (FIG. 3).
  4.  Grip Upper Strap Clip Ends (5) at the Upper Strap Buckle(s) (6), and gently pull towards back of head to tighten. Check respirator is seated correctly and tight enough to prevent air leakage etween respirator and face (FIG. 4).
  5. Clip al step Bip Ends (3), (5) onto the Upper and Lower Straps (1), 2) so that none of the strap ends are hanging y (FIG. 5).
  6. POSITIVE PRESSURE FACE FIT CHECK: Grab the Bottom Tab 7 and push in to seal off the exhalation valve (8).
    Next, exhale moderately If the face piece 9 bulges slightly and no air leaks between the face and the Face Piece 9) are detected,a proper. it is achieved. If air leakage is detected, reposition the respirator on the face and/or readjust the Straps 4 (2) fo eliminate the leakage (FIG. 6).

SAMPLE PORT
The Sample Port can be used to perform non-destructive quantitative fit- testing. Ensure the Sample Port Plug 14 is fully is fully inserted and seated when using this respirator.

PERIODIC AND DEEP CLEANING

ALWAYS REMOVE FILTERS PRIOR TO ANY CLEANING ACTIVITY – DO NOT WASH FILTERS.
Both periodic and deep cleaning should be logged as part of the respirator routine.
PERIODIC CLEANING: Clean Face Piece (9) assembly periodically with a soft cloth and mild soapy water (no solvents).
DEEP CLEANING: When necessary, deep-clean per the following procedure: –

  1. Disassemble Respirator Body by rotating the 1/4-Turn Latches 13) counterclockwise and removing the Grille 12), fitters, and Head Straps _ 2’ from the Respirator Body ‘11 (FIG. 7).
    NOTE: Valve bodies‘8), 10) are integral to the respirator body and rertibin in place.

  2.  Immerse Respirator Body ‘11) and Grille ‘12 in warm water and scrub with soft brush. Neutral detergent may be used if necessary. Respirator Body ‘11) can also be soaked in a disinfectant for a short period of time.

  3.  All parts should then be rinsed in clean, warm water and allowed to air dry in a non-contaminated atmosphere.

  4. Reassemble straps through the strap tabs in the Grille 42), Replace filters with new (Cat. No. 60554) and reattach theGrille ‘12: to the Respirator Body using the 1/4-Turn Latches 443):

STORAGE

The respirator should be stored out of direct sunlight, away from sources of high temperature, and in an uncontaminated environment. Spare filters should also be stored in a cool dry atmosphere at a emperature of between 14°F 10°C) and 1 oa (40’C). torage under conditions other than those specified may affect shelt life. Respirator must be discarded when it reaches its expiration date printed on exterior of packaging.
FILTER INSPECTION & REPLACEMENT
Inspect respirator and filter before and after use for damage such as tears or cracks and immediately replace or discard as required. Filters should be changed once a month or more frequently if you find a resistance to breathing. A maintenance record should be kept of these filter changes. Filter fitting instructions are supplied with replacement filters (Refer to instructions with Klein Tools Cat. No. 60554 or on www.kKleintools.com for full details). Each filter pack is individually marked with the month and year of their expiration date. Shelf life is 5 years for P100 filters. Filters must be discarded when they reach their Expiration date.

KLEIN TOOLS P100 Half Mask Respirator Replacement Filters -
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S – SPECIAL OR CRITICAL USER INSTRUCTIONS
These P100 Half-Mask Respirator(s), sizes S/M (P/N: 60553) or M/L (P/N:60552) used with filter (P/N: 60554), have been manufactured by Air Filtration Solutions for Klein Tools under TC-84A-9447.
WARRANTY
www.kleintools.com/warranty
CUSTOMER SERVICE
KLEIN TOOLS, INC.
450 Bond Street Lincolnshire, IL 60069 1-800-553-4676
[email protected] www.kleintools.com

KLEIN TOOLS, INC.
450 Bond Street
Lincolnshire, IL 60069
1-800-553-4676

THIS RESPIRATOR IS ONLY APPROVED IN THE FOLLOWING CONFIGURATIONS:

RESPIRATOR COMPONENTS

TC-| PROTECTION1| ALTERNATE FACEPIECE| FILTERS| CAUTIONS AND
LIMITATIONS2
| | 60552| 60553| 60554| ABCJLMNOPS
84A-9447| | X| X| X|

  1. PROTECTION:
    P100 – Particulate Filter (99.97% filter efficiency level) effective against all particulate aerosols

  2. CAUTIONS AND LIMITATIONS:
    A – Not for use in atmospheres containing less than 19.5 percent oxygen.
    B – Not for use in atmospheres immediately dangerous to life or health.
    C – Do not exceed maximum use concentrations established by regulatory standards.
    J – Failure to properly use and maintain this product could result in injury or death.
    L – Follow the manufacturer’s User Instructions for changing cartridges, canister and/ or filters.
    M – All approved respirators shall be selected, fitted, used, and maintained in accordance with MSHA, OSHA, and other applicable regulations.
    N – Never substitute, modify, add, or omit parts. Use only exact replacement parts in the configuration as specified by the manufacturer.
    O – Refer to User Instructions, and/or maintenance manuals for information on use and maintenance of these respirators.
    P – NIOSH does not evaluate respirators for use as surgical masks.
    S – Special or critical User Instructions and/or specific use limitations apply. Refer to
    User Instructions before donning.

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