GREENLEE EK1550FLX Battery Powered Crimping Tool Instruction Manual

: June 16, 2024
: GREENLEE

GREENLEE EK1550FLX Battery Powered Crimping Tool

GREENLEE-EK1550FLX-Battery-Powered-Crimping-Tool-
PRODUCT

Product Information

Specifications

Product Name: 15 Ton Battery-Powered Crimping Tool
Model Numbers: EK1550FLX, EK1550SLX
Serial Number: EK1550FLX, EK1550SLX
Part Number: 52080019 REV 05

Important Safety Information

The 15-ton battery-powered Crimping Tool comes with important safety guidelines that must be followed to prevent injury or property damage.

The following safety symbols are used throughout the manual:

Safety Alert Symbol: This symbol is used to indicate hazards or unsafe practices that could result in injury or property damage.
Risk of Striking Injuries: This symbol indicates the risk of striking injuries from flying objects.
Risk of Electrical Shock: This symbol indicates the risk of electrical shock.
Risk of Fire Starting: This symbol indicates the risk of fire starting.
Risk of Pressurized Fluid: This symbol indicates the risk of pressurized fluid directed at hand or body parts, causing skin puncture and injection injuries.
Operator’s Manual: This symbol means to read the operator’s manual carefully before using the equipment as it contains important information on the safe and proper operation of the tool.
Safety Glasses and Gloves: Always wear safety glasses with side shields or goggles and gloves when handling or using this equipment to reduce the risk of eye and hand injuries.

General Safety Warnings

It is crucial to read and follow all safety warnings, instructions, illustrations, and specifications provided with the 15 Ton Battery-Powered Crimping Tool. Failure to do so may result in electric shock, fire, and serious injury. Some general safety precautions include:

Ensure well-lit work areas as dark areas invite accidents.
Do not modify the plug or use adapter plugs with earthed (grounded) power tools to reduce the risk of electric shock.
Use the tool with caution and avoid operating it while tired, or under the influence of drugs/alcohol/medication, as a moment of inattention can lead to serious personal injury.
Select the appropriate power tool for your application. The correct tool will perform better and safer for the intended purpose.
Only use chargers suitable for the specific battery pack to prevent the risk of fire.
In case of repairs, consult a qualified technician and ensure identical replacement parts are used to maintain the safety of the power tool.

Product Usage Instructions

Charging the Battery Pack

Ensure the crimping tool is switched off and disconnected from any power source.
Locate the battery pack compartment on the tool.
Insert the battery pack into the compartment, ensuring proper alignment.
Connect the charger to a suitable power outlet.
Plug the charger into the charging port on the crimping tool.
Observe the charging indicator on the tool. It will indicate the charging status.
Allow the battery pack to fully charge before using the crimping tool.

Using the Crimping Tool

Ensure the battery pack is fully charged and properly inserted into the tool.
Select the appropriate crimping die for your application.
Position the wire or cable to be crimped into the die.
Align the crimping tool jaws over the wire or cable.
Activate the crimping action by pressing the appropriate button or trigger.
Hold the tool steady and allow it to complete the crimping process.
Release the button or trigger to open the jaws and remove the crimped wire or cable.

FAQ (Frequently Asked Questions)

Q: Can I use this crimping tool with any type of battery pack?

A: No, it is important to use a battery pack that is specifically designed for this crimping tool. Using incompatible battery packs may pose a risk of fire.

Q: How do I register my product?

A: To register your product, visit www.greenlee.com and follow the registration instructions provided on their website.

IMPORTANT SAFETY INFORMATION

SAFETY ALERT SYMBOL

This symbol is used to call your attention to hazards or unsafe practices that could result in injury or property damage.
The signal word, defined below, indicates the severity of the hazard.
The message after the signal word provides information for preventing or avoiding the hazard.
Immediate hazards which, if not avoided, WILL result in severe injury or death.
Hazards which, if not avoided, COULD result in severe injury or death.
Hazards or unsafe practices which, if not avoided, MAY result in injury or property damage.
This symbol means read the operator’s manual carefully before using the equipment. The operator’s manual contains important information on the safe and proper operation of the equipment.
This symbol means always wearing safety glasses with side shields or goggles when handling or using this equipment to reduce the risk of eye injury.
Always wear gloves when handling or using this equipment to reduce the risk of injury.
This symbol indicates the risk of striking injuries from flying objects.
This symbol indicates the risk of striking injuries from flying objects.
This symbol indicates the risk of electrical shock.
This symbol indicates the risk of fire starting.
This symbol indicates the risk of pressurized fluid directed at hand or body parts, causing skin puncture and injection injuries.

General Safety Warnings

Read all safety warnings, instructions, illustrations and specifications provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery operated (cordless) power tool.

WORK AREA SAFETY

Keep work area clean and well lit. Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a RESIDUAL CURRENT DEVICE (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

PERSONAL SAFETY

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.
A moment of inattention while operating power tools may result in serious personal injury.
Use personal protective equipment (PPE). Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or BATTERY pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

POWER TOOL USE AND CARE

Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or remove the BATTERY pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition
that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed.
Use of the power tool for operations different from those intended could result in a hazardous situation.
Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

BATTERY TOOL USE AND CARE

Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of BATTERY pack may create a risk of fire when used with another BATTERY pack.
Use power tool only with specifically designated BATTERY packs. Use of any other BATTERY packs may create a risk of injury and fire. When BATTERY pack is not in use, keep it away from other metal objects, like paper clip, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the BATTERY terminals together may cause burns or a fire.
Under abusive conditions, liquid may be ejected from the BATTERY; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the BATTERY may cause irritation or burns.
Do not use a BATTERY pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, EXPLOSION or risk of injury.
Do not expose a BATTERY pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265°F (130°C) may cause explosion.
Follow all charging instructions and do not charge the BATTERY pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

SERVICE

Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
The text used in the General Power Tool Safety Warnings section of this manual is required from the applicable EN 62841-1 standard to which this tool is tested.
This section contains general safety practices for many different types of power tools. Not every precaution applies to every tool, and some may not apply to this tool.

Tool Specific Safety Warnings

Use the correct tool and accessories for your applica-tion. The correct tool will do the job better and safer at the rate for which it was designed. Use of the tool for operations different from those intended can result in a hazardous situation.

Before operating this tool, read and understand:

This operator’s manual
The instructions for any other equipment or material used with this tool
Markings on the tool
Required work site safety procedures
Failure to follow all instructions and warnings may result in serious injury or death.
Use proper die, connector, and cable combi-nations, improper combinations can result in an incomplete crimp. An incomplete crimp can cause a fire.
Do not use any worn or damaged dies with this tool. A damaged or worn die can break and strike nearby personnel.
Keep your fingers and hands away from the tool head during the operating cycle. Your fingers or hands can be crushed, fractured, or amputated if they become caught in the tool head or between the tool head and other objects.
One person must control work process and machine operation. Only the operator should be in the area when the tool is running.
Large forces are generated during use that can break or throw parts and cause injury. Keep all unnecessary personnel away from work area and wear appropriate PPE.
Do not use on live electrical lines, this tool is not insulated. When using this unit on or near energized electrical lines, use proper personal protective equipment.
Proper set up is essential to minimizing risk during use. Set up the tool and work area according to these procedures to reduce the risk of injury.
Use this equipment only in accordance with these instructions, considering the working conditions and the work to be performed. Use of this equipment for operations different from those intended could result in a hazardous situation.
Do not modify tool. Modifying the tool in any manner may result in personal injury and voidance of the tool’s warranty. A head that has been welded, ground, drilled or modified in any manner can break during use. To reduce risk of injury, replace and dispose of the whole damaged head, never indi-vidual components.
Do not use hands to check for oil leaks. Oil under pressure easily punctures skin. If injured, seek medical attention immediately.

Tool Description

EK1550FLX crimping tool is a battery-powered, Flip-head and pistol grip configured tool intended to crimp alumi-num and copper connectors onto electrical cable.
The EK1550SLX crimping tool is a battery-powered, C-head and pistol grip configured tool intended to crimp alumi-num and copper connectors onto electrical cable..

Features

Intelli-CRIMP® Technology
One Trigger Control
Accepts U and P die configurations
LED Work Light
Display with Real Time PSI reading

Specifications

Maximum Crimping Force …………………………………………………………………………………………………………….15 tons (135 kN)
Maximum Capacity Lugs & Splices ……………………………………………………………………………………. 8 AWG – 1500 kcmil Cu 8 AWG – 1250 kcmil AL
P-Style Dies…………………………………………………………………………………………………………………….1250 kcmil aluminum
1500 kcmil copper fittings
12-ton U-Style Dies.. …………………………………………………………………………………………………. 500 kcmil copper splices 750 kcmil copper terminals 350 kcmil aluminum splices 750 kcmil aluminum terminals
Hydraulic Oil………………………………………………………………………………………………52057878 biodegradable hydraulic fluid
Operating Temperature Range …………………………………………………………………………………5 °F to 122 °F (–15 °C to 50 °C)
Battery Charging ……………………………………………………………….Read the instructions supplied with the battery charger
Battery Technology………………………………………………………………..MAKITA® LXT®Lithium ion BL1830, BL1840, BL1850
Do not use non-butting dies (crimps controlled by tonnage) in this tool, as damage could occur to connectors and/or conductors

EK1550FLX Flip-Head Configuration

Length …. …………………………………………………………………………………………………………………………….. 19.5 in. (495.3 mm)
Width… ……………………………………………………………………………………………………………………………………… 3.0 in. (76 mm)
Height (with battery) . …………………………………………………………………………………………………………….. 11 in. ( 280 mm)
Weight (with battery). ………………………….. ………………………………………………………………………………………..17.5 lb. (7. kg)

EK1550SLX C-Head Configuration

Length . ………………………………………………………………………………………………………………………………………18.5 in. (470 mm)
Width. ………………………………………………………………………………………………………………………………………..3.125 in. (80 mm)
Height (with battery) . …………………………………………………………………………………………………………….. 13.5 in. (343 mm)
Weight (with battery) .. ……………………………………………………………………………………………………………. 18.9 lb. (8.57 kg)
All specifications are nominal and may change as design improvements occur. Greenlee Tools, Inc.
shall not be liable for damages resulting from misapplication or misuse of its products.
GATOR is a registered trademark of Greenlee Tools, Inc.
Bluetooth is a registered trademark of Bluetooth SIG, Inc.
Blackburn is a registered trademark of Thomas & Betts.

Tool Identification

Die Release Buttons
Lanyard Ring
Housing
Retract Button
LED Indicator (Red)
OLED Screen
Battery
Trigger
LED Work Light (White)
Pull Pin
Ram
Flip-Top Head
C-Head
Handle Connection
Handle

Decals & Locations

A. Crush Hazard
B. Brand Identification
C. Model Information

OLED Screen

The OLED screen displays information about the tool and is used to set up operating profiles and display error codes in the event of abnormal operation (See Troubleshooting).
Turn on the screen by inserting the battery and pressing the trigger.
Cycle through the various displays using the left and right buttons on either side of the screen.

i-Press App

This tool has wireless capability that allows it to communicate with the Greenlee i-press app on your smart device.

Install the “i-press Klauke Software Solutions” from the Apple App Store™ or Google Play™. Open the app on your smart device and select the “Greenlee” option.
Switch on the wireless function on your smart device and activate the tool to establish a connection.

The app will allow you to create projects, personalize your tool, display tool pressure readings, battery charge, the last service date, and more.
Instructions how to use the app are shown in the i-press app itself; alternately, request a brochure (G-1024 10/22) from any Greenlee distributor.
i—Press is a registered trademark of Gustav Klauke GmbH
App Store is a registered trademark of Apple Inc.
Google Play is a registered trademark of GOOGLE INC.

Training & Qualifications

This product is designed for use by professionals trained for working in a construction environment or around high voltage electrical equipment.
If you are not trained in the work methods required for safe operation, do not use this product.

Pre-Operation Inspection

Daily before use, inspect the tool and correct any problems before using to reduce the risk of injury and prevent product damage.
If any problems are found, do not use this tool until the problems have been fixed, failure to follow these steps increase the risk of injury.
Do not use hands to check for oil leaks. Oil under pressure easily punctures skin. If injured, seek medical attention immediately.

Remove battery before inspecting tool.
Clean any oil, grease or dirt from the tool body and head, including handles and controls. This aids inspection and helps prevent the machine or control from slipping from your grip. Clean and maintain per maintenance instructions.
Inspect tool body and head for damage in the form of chips, wear and pitting. Replace any worn or damaged parts. A damaged or improperly assembled tool can break and strike nearby personnel.
Inspect the die seat area is free of damage and debris. Debris in the die seat area can interfere with the die or adapter’s ability to be secured in tool head.
Inspect the tool head for damage. Replace any worn or damaged parts.
Inspect dies before use. Do not use if any dies are worn, corroded, rusted, or cracked. A damaged die can break and strike nearby personnel.
Check the rotation of the head assembly. The head should rotate no more than one turn (360°). If the head rotates past this point, send in for service. Check for proper assembly and completeness, do not use if there are missing or misaligned parts.
Check for the presence and condition of decals.
Inspect any other equipment and batteries according to their instruction manuals.

If any issues are found, do not use this tool until corrected.

Work Area & Tool Set Up

Set up the tool and work area according to these procedures to reduce the risk of injury and tool damage.
Use proper die, connector, and cable combi-nations, improper combinations can result in an incomplete crimp. An incomplete crimp can cause a fire.
Do not use any worn or damaged dies with this tool. A damaged or worn die can break and strike nearby personnel.
Remove battery before touching crimping head and installing dies to reduce the risk of injury.

Check work area for:
- Adequate lighting
- A clear, level, stable and dry place for all equip-ment and space for the operator to work comfortably and according to tool operating instructions to reduce the risk of injury.
Make sure the work site is easily recognizable to outside observers to prevent people from coming into the area while the tool is being used. Barriers or cones around work site are some of the ways to do this.
Strip and prepare cable according to the manufacturer’s instructions.
Note: Apply an oxide inhibitor, if required. See the connector manufacturer’s instructions.
Select a proper size and type of connector to correspond with the wire or cable. It is important to use the proper die and connector for a specific cable to make sure the crimp is correct (See Connector & Die Selection).
Remove battery before installing adapters or changing dies.
Install the appropriate die set or adapter for your tool. (See Adapter & Die Set Up) Do not use non-butting dies (crimps controlled by tonnage) in this tool, as damage could occur to connectors and/or conductors. Before installing dies or the adapter into the EK1550FLX, press in and then turn the pull pin 45o counter-clockwise to open the flip-top head.
Install battery and press the trigger for one complete cycle to check the tool for proper operation, keep hands clear of tool head.

Adapter & Die Set Up

It is important to know the appropriate die set that corresponds to the size, type, and manufacturer of the connector to be crimped (See Connector & Die Selection). Using the wrong die and connector combination will lead to incomplete crimps that, if not corrected, risks a fire starting from the bad crimp.
The EK1550FLX and Ek1550SLX have the capacity to use several different die sets. Some types of dies require an adapter to hold the dies. If no adapter is needed, dies fit directly into tool.
Determine the dies to be used and if an adapter is required based on the type of die and the model of crimper. See CJ22 Jaws and KC22/KA22-Type Die Tables for cUL and UL classified die and connector combinations.

“P” Style Dies—No Adapters Required (Fig.1)

Slide top die into tool head while pressing the die retainer button.
Release button and allow die to snap into place. The dies should not be able to be removed without pressing the die retainer button,
Repeat with other die.

12- ton “U” Style Dies – Use UA15T Adapter (Fig. 2)

Slide top UA15T adapter into tool head while pressing the die retainer button.
Release button and allow adapter to snap into place. Repeat with the other adapter.
Slide the appropriate die into the adaptor while pressing the retaining button on the adaptor.
Release button and allow die to snap into place. Neither the dies or the adapters should be able to be removed without pressing the die retainer buttons.

Connector & Die Selection

Crimps made with this tool and KC12-type or KA12-type dies are cUL and UL classified when used with the appropriate conductor and connectors listed below.
When using KC12-type dies, complete the number of crimps listed on the in Connector Selection chart in this manual. For other connector, complete the number of crimps specified by the manufacturer.

Dies for Copper Connectors

Catalog No.| UPC

No.

| Cable Size| Color Code| No. of Crimps
---|---|---|---|---
KC12-8| 10996| 8 AWG| Red| 1
KC12-6| 10997| 6 AWG| Blue| 1
KC12-4| 10998| 4 AWG| Gray| 1
KC12-2| 10999| 2 AWG| Brown| 1
KC12-1| 11003| 1 AWG| Green| 1
KC12-1/0| 11004| 1/0 AWG| Pink| 1
KC12-2/0| 11007| 2/0 AWG| Black| 1
KC12-3/0| 11010| 3/0 AWG| Orange| 1
KC12-4/0| 11011| 4/0 AWG| Purple| 1
KC12-250| 11012| 250 kcmil| Yellow| 1
KC12-300| 11013| 300 kcmil| White| 2
KC12-350| 11014| 350 kcmil| Red| 2
KC12-400| 11015| 400 kcmil| Blue| 2
KC12-500| 11016| 500 kcmil| Brown| 2
KC12-600| 11018| 600 kcmil| Green| 2
KC12-750| 11020| 750 kcmil| Black| 2

Dies for Aluminum Connectors

Catalog No.| UPC

No.

| Cable Size| Color Code| No. of Crimps
---|---|---|---|---
KA12-8| 22084| 8 AWG| Blue| 1
KA12-6| 22085| 6 AWG| Gray| 1
KA12-4| 22086| 4 AWG| Green| 1
KA12-2| 22087| 2 AWG| Pink| 1
KA12-1| 22088| 1 AWG| Gold| 1
KA12-1/0| 22089| 1/0 AWG| Tan| 1
KA12-2/0| 22090| 2/0 AWG| Olive| 2
KA12-3/0| 22121| 3/0 AWG| Ruby| 2
KA12-4/0| 22122| 4/0 AWG| White| 2
KA12-250| 22123| 250 kcmil| Red| 2
KA12-300| 22124| 300 kcmil| Blue| 2
KA12-350| 22125| 350 kcmil| Brown| 2
KA12-400| 22126| 400 kcmil| Green| 3
KA12-500| 22127| 500 kcmil| Pink| 3
KA12-600| 22128| 600 kcmil| Black| 3
KA12-750| 22129| 750 kcmil| Yellow| 3

Connectors by Manufacturer & Type

Tool Range: 8 AWG to 750 kcmil
When used with KC12-type dies, this tool is cUL and UL classified for use with the following connector brands:

Connector Type| Barrel Type| Anderson| Blackburn®| Burndy| ILSCO| Panduit| T &B| Penn- Union| Number **of Crimps***|
---|---|---|---|---|---|---|---|---|---|---

Copper

| Short| VHSS| CSP| YS-L| CT| SCSS SCS| 54504 to

54523-TB

| BCU| |
Splice| 8 AWG to

250 kcmil:

|
Long| VHS| CU| YS| CTL| SCL SCH| 54804 to

54823

300 to

750 kcmil:

2 crimps

|

Copper

|

Short

|

VHCS

54123-TB;

54204 to

54223

|

BLU

|
Lugs| |

Long

|

VHCL

|

CTL-L/LCN

| YA/YAZ

YA-2N/YA-2TC YAZ-2N/YAZ-2TC

| CLN, CLW CRA-L/CRB-L CRA-2/CRB-2L

CRC-2L

|

LCB LCC

| 54930BE to

54923BE;

54850BE to

54880BE

|

BBLU

|

When used with KA12-type dies, this tool is cUL and UL classified for use with the following connector brands:

Connector Type| Anderson| Blackburn®| Burndy| ILSCO| Panduit| T &B| Penn- Union| Number **of Crimps***|
---|---|---|---|---|---|---|---|---|---

Dual-Rated Aluminum Splice

|

VACS

|

ASP

|

YS-A

|

AS ASN

|

SA

|

60501 to

60578

|

PIK

| 8 to 1/0 AWG:

1 crimp

2/0 AWG to

60176;

60230 to

60278

| BLUA| 2 crimps

400 to

750 kcmil:

3 crimps

|

Use the number of crimps listed in this column instead of the number provided with the connector.

Operation

Set up the tool and work area according to these procedures to reduce the risk of injury and tool damage.
Keep your fingers and hands away from the tool head during the operating cycle. Your fingers or hands can be crushed, fractured, or amputated if they become caught in the tool head or between the tool head and other objects.
Use proper die, connector, and cable combi-nations, improper combinations can result in an incomplete crimp. An incomplete crimp can cause a fire.
Do not use on live electrical lines, this tool is not insulated. When using this unit on or near energized electrical lines, use proper personal protective equipment.
Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
This tool is equipped with a pressure sensor that alerts the user of an incomplete crimp. If the tool is manually retracted before completion of a crimp, the red LED and an audible beep will be active for 2 seconds.
If the tool is unable to reach the required crimp force, the red LED, work light, and an audible beep will pulse until after the trigger is released.
In cold weather, allow the power source to run (idle) for a few minutes to warm the hydraulic fluid. Actuating the tool intermittently will reduce the time required to warm the fluid to an efficient operating temperature.

Crimping

Insert the cable fully into the connector. Make sure the cable is properly prepared per connector manu-facturer’s instructions.
If open, close the flip-top head and engage the pull pin. Make sure the pull pin is fully engaged
Insert the connector in the tool head and align where the crimp will be located with the center line of the tool.
Depress the trigger to advance the ram. Hold until the ram automatically begins to retract.
- If the crimping tool does not automatically retract, the crimp is incomplete. It is normal for the battery load display to light at both the beginning and near the end of the crimping cycle.
Repeat the cycle until the recommended number of crimps is reached. For a UL or cUL classified crimp, complete the number of crimps specified under Connector & Die Selection Pay attention to the direction and spacing of the crimps for best results (Fig.3).

To stop the ram from returning fully when automatically retracting, depress the trigger quickly and release. This activation will close the retraction valve and stop the retraction motion.
Depressing the trigger will cause the ram to advance from that stopped position. Pushing the retract button will open the retraction valve and com-plete retraction of the ram.
After completing the last crimp on an aluminum connec-tor, wipe off the excess oxide inhibitor.

Troubleshooting

The red LED located on the side of the tool near the trigger indicates several states of the tool. (See Table 1)

If something goes wrong with the tool OLED screen will most likely display an error code. (See Table 2) Some problems can arise where an error code is not shown. (See Table 3)

Table 2: Error Codes

Seek Service

14| Wireless unit is not found| Re-insert Battery

Seek Service

15| [Not Used]
16| Pressure sensor not found| Seek Service
17| Pressure exceeded| Seek Service
18| Battery temperature too low| Warm Battery
21| Remote control battery low| Replace Battery
Table 3: Other Problems

Problem| Possible Cause| Solution
Tool does not activate when pressing trigger.| Contaminants (dirt, rust etc.) in Cutting Head.| Remove battery and clean tool head thoroughly.
Components Worn or Damaged| Send in for service.
Motor is Not Working| Check battery charge and change battery if necessary.
Check for broken switch components and send in for service.
Low or Expired Battery| Charge or Change battery.
Broken Components| Send in for service.
Motor runs but tool will not complete a cycle.| Low Oil| Send in for service.
Air in Hydraulic System| Press trigger and hold retract button simultaneously.

Run for approximately 10 seconds, and then attempt to cut.

If unsuccessful, contact Greenlee customer service at 800-435-0786

for warranty service or repair.

Cold Oil| Press trigger and hold retract button simultaneously

10-20 seconds to warm oil. Press trigger and complete a cycle.

Repeat until tool completes a cycle successfully.

Red LED glows for 20 seconds.| Low Battery| Charge or replace battery.
Tool loses oil.| Damaged Seal| Send in for service.

Transportation & Storage

Before storing fully retract the ram. Place the tool in the carrying case and store in a cool, dry place. Keep tool, instructions, and accessories with the tool in the carry case. Carrying strap is for carrying only, not to be used to hang tool.
Remove battery before storing for more than 6 months. Store battery with tool in carrying case or on charging rack.

Maintenance

Do not perform any maintenance other than as described in this manual. Personal injury or damage to the tool may result.
Wear eye protection when operating or servicing this tool.
Remove battery before changing dies, adapters, or jaws.
Do not modify this tool. Modifying the tool in any manner may result in personal injury and damage to the tool.
Do not use hands to check for oil leaks. Oil under pressure easily punctures skin. If injured, seek medical attention immediately. Failure to observe this warning could result in serious injury, gangrene, or death.
Remove battery before cleaning. Use a damp cloth and mild detergent to clean the housing. Allow the housing to dry fully before using.
If necessary, recharge the batteries. Refer to the instruc-tions supplied with the battery charger.
Do not attempt to open the tool. It contains no user-serviceable parts.

Service

Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
When servicing a tool, use only identical replacement parts. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury.
At either 3 years or 10,000 cycles, schedule a factory service maintenance. Factory service includes general inspections, replacement of tool’s di-electric hydraulic oil and testing of tool by trained technicians.
When the Factory Service Date is approaching or arrived, contact Greenlee Customer Service. Expedited shipping is available.

Disposal

Parts of these tools contain valuable materials and can be recycled. There are companies that specialize in recycling that may be found locally.
Dispose of the components in compliance with all applicable regulations. Contact your local waste management authority for more information
For EU Countries: Do not dispose of electrical equipment with household waste! According to the European Guideline
2012/19/EU for Waste Electrical and Electronic Equipment and its implementation into national legislation, electrical equipment that is no longer usable must be collected separately and disposed of in an environmentally correct manner.
Model X—FCC ID: RFRMS42; IC ID: 4957A-MS42
USA requirements: Responsible party Greenlee Tools, Inc.
Rockford, IL 61109 USA

FCC

Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio com-munications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
This device complies with the RF exposure SAR test exclusion requirements for portable devices, if a minimum separation distance is kept. However, the device shall be used in such a manner that the potential for human contact during normal operation is minimized.

Canada requirements:

This device complies with Industry Canada’s license-exempt RSSs. Operation is subject to the following two conditions:

This device may not cause interference;
This device must accept any interference, including interference that may cause undesired operation of the device.