KLEIN TOOLS 60512 Carbon Fiber Full Brim Hard Hat User Manual
- June 16, 2024
- KLEIN TOOLS
Table of Contents
Instructions for Carbon Fiber Full-Brim Hard Hats
Models
60512, 60513, 60514
60512 Carbon Fiber Full Brim Hard Hat
GENERAL SPECIFICATIONS
- Standards: These Klein Tools Hard Hats comply with Type I ANSI/ISEA Z89.1-2014 (R2019), CSA Z94.1-15 (R2020):
- Tested to High Temperature (HT) rating: 140°F (60°C)
- Tested to Low Temperature (LT) rating: -22°F (-30°C)
- Material: 3K Carbon Fiber
- Fits: Head Sizes 6-1/2 to 8 (20-1/2 to 25 inches / 52 to 64 cm)
SYMBOLS ON PRODUCT
1 Compliant Standards, Class, Type, and Head Size information
2 Date of manufacture (Year/Month)
3a Warning symbol
3b Read instructions
4a Reverse donning symbol
4b Low temp/High temp symbol
WARNING LABELS
There are two warning labels affixed to the inside of this hard hat.
Read, understand, and follow these instructions to ensure safeoperation. DO
NOT REMOVE THESE LABELS.
WARNINGS
READ ALL INSTRUCTIONS. FAILURE TO FOLLOW THESE WARNINGS AND INSTRUCTIONS MAY
RESULT IN SERIOUS BODILY INJURY OR DEATH.
- This hard hat provides LIMITED protection from small objects striking the top of the hard hat.
- DO NOT expose suspension and padding to open flame.
- ELECTRICAL WARNING: Avoid areas where the chance of electrical shock exists. Class C vented models provide NO electrical protection.
- If the hard hat has sustained an impact, dispose of it IMMEDIATELY, even if damage is not visible.
- NEVER alter, puncture, modify or engrave the shell or the suspension.
- DO NOT use paints, solvents, chemicals, polish, oils, lubricants, insect repellent, adhesives, gasoline or like substances on this hard hat – doing so can lessen the protection offered against impact and penetration.
- DO NOT use this hard hat as a vehicular or recreational hard hat.
- DO NOT store objects between the suspension and the shell, as the hard hat will not function as intended and can lessen the protection from impact and penetration.
MAINTENANCE
HARD HAT CLEANING AND STORAGE
-
Clean the hard hat and suspension with mild soap and water only.
Rinse and wipe dry. Clean optional chin strap with damp cloth only. Store in a cool place. -
See SWEATBAND AND TOP COMFORT PAD section of the operating instructions (on other side) for additional maintenance information.
INSPECTION AND REPLACEMENT
Inspect the hard hat, including the suspension and shell, before and after
each use:
- Check the Hard Hat’s shell for any cracks, breakage, discoloration, or any other damage, excessive wear or unusual condition. These conditions may indicate reduced impact or penetration resistance and the Hard Hat must be replaced IMMEDIATELY.
- The suspension and optional chin strap should be checked for cracks, breaks, damaged stitching or any other damage, excessive wear or unusual condition. If any of these conditions exist, the suspension and optional chin strap must be replaced IMMEDIATELY.
- Always use genuine Klein Tools replacement parts. This product works as a system, and use of unauthorized suspensions or accessories may reduce the protection you receive from this hard hat.
USEFUL LIFE
SUSPENSION AND OPTIONAL CHIN STRAP: Must be replaced after no more than 12
months of use.
ENTIRE HARD HAT: Entire Hard Hat should be replaced after 2 years of use, or
no more than 5 years from the date of manufacture, whichever comes first.
These are useful service life guidelines. Regular inspection as detailed in
the MAINTENANCE section above MUST be performed,and may result in possible
earlier replacement.
NOTE: This replacement schedule is a guideline that assumes normal use
and storage conditions for the hard hat. If the hard hat is exposed to
temperature extremes, persistent sunlight, or chemicals, replacement may be
required in a shorter time frame.
WARRANTY
ACCESSORIES AND REPLACEMENT PARTS
Klein Tools hard hat accessories and replacement parts are available online or at major distributors:
- HTSPN: Replacement Suspension
- KHHSWTBND: Sweatband (3-pack)
- KHHSWTBND2: Premium Sweatband (3-pack)
- KHHTOPPAD: Top Comfort Pad (3-pack)
- KHHTOPPAD2: Premium Top Comfort Pad (3-pack)
- KHHSTRP: Chin Strap
- 56048: Rechargeable Auto-Off Headlamp (Spot/Flood)
- 56049: Rechargeable Light Array Headlamp (Flood only)
- 56062: Rechargeable Headlamp / Worklight (Spot/Flood)
- 56063: Safety Lamp
- 60155: Cooling Fan
- 60156: Intrinsically Safe LED Headlamp
NOTE: KLEIN TOOLS CANNOT GUARANTEE THAT THIRD-PARTY ACCESSORIES WILL
PERFORM OR FIT OPTIMALLY WITH KLEIN TOOLS HARD HATS.
NOTE: NOT ALL ACCESSORIES THAT FIT ON THIS HARD HAT ARE COMPATIBLE WITH
HIGH-TEMPERATURE ENVIRONMENTS. CHECKTHE USER MANUAL FOR THE PARTICULAR
ACCESSORY BEFORE USE.
DISPOSAL / RECYCLE
Please dispose of responsibly. The shell is made from carbon fiber that is not
widely recyclable. See www.epa.gov/recycle for
additional information.
FEATURE DETAILS (FIG. A)
5 Klein Tools Accessory Mounts(60512 and 60514, ×2)
6 Pivot Adjustment (×2)
7 Size Adjustment Knob
8 Rear Neck Pad
9 Suspension Anchor Points (×6)
10 Washable Sweatband
11 Washable Top Comfort Pad
12 Suspension Straps (×6)
13a Outer Suspension Bracket (×4) Center
13b Suspension Bracket (×2)
13c Center Bridge Tab (×4)
14 Bracket Key (×4)
15 Bracket Key Slot (×20)
16 Metal Anchor (×6)
17 Rivet (×6)
FITTING (FIG. B)
All hard hats come with suspension pre-installed at factory settings.
The suspension can be adjusted to ensure proper and secure fit to your head
for maximum protection. Follow the steps below:
STEP 1 : Turn the Size Adjustment Knob 7 counterclockwise to loosen the
fit. Position the Rear Neck Pad 8 on the back of your head, closer to the
neck. Dress any bandana knots or ponytails over the rear neck pad 8.
STEP 2: Tighten by turning the Size Adjustment Knob 7 clockwise until the
hard hat is comfortable and snug. Move your head up, down and side-to-side
gently, like you would normally, and make sure the hard hat stays on. Make
sure that the hard hat is not angled forward or backward, but rests level on
your head.
ADJUSTMENTS
If the hard hat does not fit properly at the factory settings, you can further adjust the fit:
STEP 1 : Separate the Outer Suspension Bracket 13a from the Center
Suspension Bracket 13b by pulling back gently on the Outer Suspension Bracket
13ato release the Center Bridge Tab 13c. Do this on all four Bracket locations
before moving to the next step. (FIG. C).
STEP 2: Determine which Bracket Key Slot 15 you wish to reattach to.
Using the slots deeper in the hard hat will move frame higher on the head, and
vice versa. Turn the Outer Suspension Bracket 13a approximately 90° to release
the Bracket Key 14 from the Bracket Key Slot 15. Insert the Bracket Key 14
into the new slot location and rotate the Outer Suspension Bracket 13a back
approximately 90° to secure. Always match the settings on the left and right
sides to prevent the suspension from sitting at an angle.
STEP 3: Secure the Outer Suspension Bracket 13a by snapping back the
Center Bridge Tab 13c in a total of four locations before moving to the next
step.
STEP 4: Verify the hard hat fits properly. Follow the steps in the
FITTING section to ensure proper fit. Ensure that accessories you plan to use
fit and function properly while maintaining the hard hat’s ability to perform
its function optimally. Check with a qualified safety expert if unsure.
SUSPENSION REPLACEMENT
NOTE: It is recommended that you wear hand protection when performing
actions in this section.
STEP 1: Separate the Outer Suspension Brackets 13a from the Center
Suspension Bracket 13b by pulling back gently on the OuterSuspension Brackets
13a to release the Center Bridge Tab 13c. in a total of four locations before
moving to the next step. (FIG. C).
STEP 2: Place your thumbs under the Outer Suspension Brackets and 13a
push upwards. This will release the Metal Anchor 16 fromthe Rivet 17 in six
locations (FIG. D). DO NOT push on the Metal Anchors, as this could cause
injury or deform the anchor.
STEP 3: On the replacement suspension, determine which Key Slot 15 you
want to reattach to. Turn the Outer Suspension Bracket approximately 90° to
release the Bracket Key 14 from the Key Slot 15.
Insert the Bracket Key 14 at the new slot location and rotate the Outer
Suspension Bracket 13a back 13aapproximately 90° to secure. Always match the
settings on the left and right sides to prevent thesuspension from sitting at
an angle.
STEP 4: Secure the Outer Suspension Brackets 13a by snapping back the
Center Bridge Tabs 13c in a total of four locations before moving to the next
step (FIG. C).
STEP 5: Position the Metal Anchor(s) 16 on top of the Rivet(s) 17 and
gently pull on the Suspension Straps 12 until the Metal Anchor(s) 16 are
properly seated. Make sure all six Metal Anchor(s) 16 are properly seated on
the Rivets 17 and are all at the same level (FIG. E).
STEP 6: Verify the hard hat fits properly. Follow the steps in the
FITTING section to ensure proper fit. Ensure that accessories you plan to use
fit and function properly while maintaining the hard hat’s ability to perform
its function optimally. Check with a qualified safety expert if unsure.
NOTE: DO NOT pull on the suspension straps to free the anchor. This could
permanently damage the anchors and straps, preventing them from performing as
intended.
NOTE: The suspension strap lengths are fixed and cannot be adjusted. DO
NOT attempt to alter.
SWEATBAND AND TOP COMFORT PAD (FIG. F)
Klein Tools hard hats come with an advanced sweatband and top comfort pad
designed to wick away sweat. They are machine washable in a normal wash cycle.
Do NOT wash with bleach or with detergents containing bleach. Machine dry on
normal or low heat setting only.
The sweatband and top comfort pad can be easily removed and reinstalled on the
suspension:
- The top comfort pad is held in place by a single Hook-andLoop pad 24.
- The sweatband is held in place by four Suspension Hooks 25 and three Hook-and-Loop Pads 24, on the side and front. To remove, simply detach all Hook-and-Loop pads and slide the sweatband off the suspension hooks.
56062 HEADLAMP (60512 AND 60514 ONLY) (FIG.G)
The optional 56062 is a rechargeable headlamp designed specifically for Klein hard hats that have the integrated front and rear Accessory Mounts 5. It functions as a spot light or flood light, and has magnet to attach onto magnetic surfaces for use as a worklight. Charging cable is included with models that include rechargeable headlamps.
18 On/Off/Mode button
19 Spot light
20 Flood lights
21 Magnet
22 Pivoting mount
23 Release tab
The 56062 can be attached to both the front and back of the hard hat via the
Klein Tools Accessory Mount 5. It can be tilted up to 64° on the hard hat, or
stand alone as a worklight.
To install the headlamp, align the Pivoting Mount 22 with the Klein Tools
accessory slot 5 on the hard hat and push down until the headlamp clicks
securely into place.
To remove the headlamp, press forward on the Release Tab 23, and lift the
headlamp out of the Accessory Slot 5.
STICKERS
WARNING: Klein Tools DOES NOT approve the application of stickers, hot
stamps, inks, or foils that have metallic content to this hard hat by end
users. Such modifications can alter the performance of the hard hat.
CUSTOMER SERVICE
KLEIN TOOLS, INC.
450 Bond Street, Lincolnshire, IL 60069
1-800-553-4676
customerservice@kleintools.com
www.kleintools.com
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>