KOLPIN 29005 Universal Roof Foam Liner Insulation Instructions

: June 4, 2024
: KOLPIN

Table of Contents

29005 Universal Roof Foam Liner Insulation
TOOLS / CONSUMABLES REQUIRED
KIT CONTENTS
INSTALLATION INSTRUCTIONS
One Year Limited Warranty
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

Universal Roof Foam Liner
Insulation
Product Instructions | Part No: 29005

29005 Universal Roof Foam Liner Insulation

APPLICATION: Verify accessory fitment at Kolpin.com.
BEFORE YOU BEGIN: Read these instructions and check to
be sure all parts and tools are accounted for. Please retain these installation instructions for future reference and parts ordering information.
Note: If any hardware is missing, do not return to the store. Call us to help, Toll-Free 1-877-956-5746.

TOOLS / CONSUMABLES REQUIRED

Cutting Tool (Scissors, Shears, Utility Knife)
Cleaning Solution (99% water + 1% mild dishwashing detergent)
Cloth, Non-Abrasive (Cheesecloth or equivalent)
Isopropyl Alcohol (IPA)

ASSEMBLY TIME: Approximately 18 minutes

IMPORTANT: Your Kolpin Roof Foam Liner Insulation Kit is universally designed for your vehicle. Please read the installation instructions thoroughly before beginning. Installation is easier if the vehicle is clean and free of debris. For your safety, and to ensure a satisfactory installation, perform all installation steps correctly in the sequence shown.

KIT CONTENTS

Item	Qty	Part Description
1	1	Universal Roof Foam Liner
2	1	Instruction Guide (not shown)

Kit Contents: This kit contains a part for the installation of one roof foam liner only. Prior installation of Steel Roof Kit or Poly Roof Kit, is also required (sold separately).
Note: The kit includes a qty (1) foam liner pad and will fit non-Crew style vehicle roofs. If you have a Crew-style vehicle, you will need to purchase quantity (2) of item 29005 to complete the full installation. Cutting the foam pad to shape is required.

WARNING
Isopropyl alcohol is hazardous to your health. See isopropyl alcohol packaging for proper handling instructions, including recommended personal protective equipment such as Google

INSTALLATION INSTRUCTIONS

Shift vehicle transmission into “PARK”. Turn key to “OFF” position and remove from vehicle.
The set roof on a soft surface. Clean the inside (lower) surfaces of the roof with a mild cleaning solution and wipe with isopropyl alcohol.
Note: If your roof is already installed on a vehicle, remove the accessory roof to gain access to install the foam liner insulation.
The foam pad (item #1) is universal size 38” x 60” (965mm x 1524mm) and will require marking a cut pattern and cutting to shape to match your desired roof. Typically one universal foam liner will fit one roof panel, so you will need one pad for the front roof panel and one pad for the rear roof panel. An exception is one 29005 foam pad will fit RZR-4 front and rear roof panels (PN 29150, front panel foam pattern 26.5” x 29”, rear panel foam pattern 23” x 25”), as shown. (See illustrations 1-1 and 1-2).
To mark a cutting pattern, measure the inside surfaces of your roof panel, in between each cab frame tubing. Transfer the measurements to the paper backing side of the foam liner and mark cutting lines as shown. (See illustrations 1-2 and 1-3). Note, at end of the instruction booklet, provided are cutting pattern example templates that can be used for most roofs. Examples are of crew-style roofs, but the front panel patterns shown can be used for most non-crew roofs.
Using sharp shears or scissors or utility knives, cut the pattern out of the universal sheet, thru the paper backing and foam pad, using smaller cuts, being careful not to rip
the foam and fabric liner. (See illustrations 1-4).
TIP
Test fit foam liner to roof and cab frame to determine proper placement of foam pad.
Apply the trimmed foam insulation pad (item #1) to the inside surfaces of the front and/or rear roof panels as shown. (See illustrations 1-1, 1-5, and 1-6).
Note: Carefully peel back the paper away from the adhesive.
Place the roof on top of the vehicle cab frame and continue with the installation. Refer to roof installation instructions.

IMPORTANT

Check accessory mounts frequently and retighten hardware if necessary.
Replace this accessory with a new one if it becomes damaged.
Never use petroleum solvents such as gasoline, thinner benzene, acid or alkaline cleaners.

One Year Limited Warranty

For the period of one (1) year from the purchase date, Kolpin will replace for the original purchaser, free of charge, any part or parts found upon examination by Kolpin to be defective in material, workmanship, or both. All transportation costs incurred by submitting a product to Kolpin for warranty consideration must be borne by the purchaser. If Kolpin determines that the product must be returned to the factory for credit, please call 1-877-956-5746 for a Return Merchandise Authorization (RMA) number and shipping instructions. This warranty does not apply to parts that have been damaged by accident, alteration, abuse, improper maintenance, normal wear, or other causes beyond the manufacturer’s control. In order to protect you and your ATV, certain parts of the accessory system and/or hardware are designed to fail when the equipment is over-stressed. Parts that are lost due to loosening and improper maintenance are not covered under warranty. This warranty does not cover removal or reinstallation labor fees of the plow system and related components.
Peripheral products such as engines, electric motors, and actuators may carry an original manufacturer’s warranty. Most hardware is general in nature and is easily obtained locally. Be sure to replace with minimum metric class 8.8 specification.

POLARIS MID-SIZE RANGER 29115 / 29125 CUT PATTERN

KOLPIN 29005 Universal Roof Foam Liner - Fig 6