SEALEY SG10E Air Recirculating Sand Blasting Kit Instruction Manual

SEALEY SG10E Air Recirculating Sand Blasting Kit

Product Information

Specifications

• Model: SG10E
• Air Recirculating Sandblasting Kit

Product Usage Instructions

Safety
Follow these safety guidelines to ensure safe operation:

• Turn off or disconnect from the air supply before servicing, performing maintenance, or when the unit is not in use.
• Shot blasting should ideally be carried out in a dedicated room free from unrelated materials and with adequate lighting. If this is not possible, cover exposed surfaces and mask moving parts as necessary.
• Wear approved ear, eye, hand, and respiratory protection when operating the blaster. A full range of personal safety equipment is available from your Sealey stockist.
• Maintain correct balance and wear non-slip shoes to ensure firm footing.
• Clean up any spillages of abrasive material immediately to avoid injury.
• Maintain the blaster in good condition and use authorized service agents for repairs.
• Replace or repair damaged parts using recommended parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
• Keep the unit clean for best and safest performance.
• Remove ill-fitting clothing, ties, watches, rings, loose jewelry, and contain long hair before operating the blaster.
• Always keep the blast nozzle directed at the workpiece.
• In case of failure or malfunction, immediately disconnect from the air supply.
• Keep all other persons away from the working area. If other personnel are required in the vicinity of the shot blasting, they must wear protective equipment similar to the operator’s.

Usage Guidelines
Follow these guidelines for proper usage

• Use the blaster only for its intended purpose and do not use it for any other purpose.
• Do not attempt to clear a blocked nozzle while the unit is pressurized.
• Do not allow untrained persons to operate the blaster.
• Do not leave the blaster operating unattended.
• Do not stand on the blaster.
• Do not direct air from the air hose at yourself or others.
• Do not operate the system with an air supply exceeding 120 psi.
• Do not operate the blaster if any parts are missing or damaged as this may cause failure and/or personal injury.
• Do not get the blaster wet or use it in damp or wet locations or areas with condensation.
• Do not operate the blaster when you are tired or under the influence of alcohol, drugs, or intoxicating medication.
• Do not use any abrasive that contains free silica, as indicated in the Health & Safety Guidance Note EH59 (available from HMSO).

FAQ

• Q: Can I use this sandblasting kit for surfaces with delicate finishes?
  A: This shot blasting kit generates gritty dust that could damage surface finishes. It is recommended to carry out shot blasting in a dedicated room free from unrelated materials. If this is not possible, cover exposed surfaces and mask moving parts as necessary.

• Q: Where can I find personal safety equipment for operating the blaster?
  A: A full range of personal safety equipment is available from your Sealey stockist.

• Q: Can I operate the blaster with an air supply exceeding 120 psi?
  A: No, it is not recommended to operate the blaster with an air supply exceeding 120 psi.

• Q: What should I do if any parts of the blaster are missing or damaged?
  A: Do not operate the blaster if any parts are missing or damaged as this may cause failure and/or personal injury. Replace or repair damaged parts using recommended parts only.

AIR RECIRCULATING SANDBLASTING KIT

MODEL NO: SG10E

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

SAFETY

• WARNING! Turn off, or disconnect from air supply before servicing or performing any maintenance and when unit is not in use.
• WARNING! This shot blasting kit will generate gritty dust which could damage surface finishes and contaminate moving parts. It is recommended that shot blasting be carried out in a dedicated room free from unrelated materials, and where there is adequate lighting.
• Where this is not possible consideration should be given to covering exposed surfaces and masking moving parts as necessary.
• WARNING! Wear approved ear, eye, hand and respiratory protection when operating the blaster. A full range of personal safety equipment is available from your Sealey stockist.
• Maintain correct balance and ensure firm footing by wearing non-slip shoes.
• Spillages of abrasive material, which may be slippery, must be cleaned up immediately to avoid injury.
• Maintain the blaster in good condition (use an authorised service agent).
• Replace or repair damaged parts. Use recommended parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
• Keep the unit clean for best and safest performance.
• Remove ill fitting clothing. Remove ties, watches, rings, and other loose jewellery, and contain long hair.
• Always keep the blast nozzle directed at the workpiece.
• If a failure or malfunction occurs immediately disconnect from air supply.
• Keep all other persons away from the working area. Contact with high pressure blast or inhaling the dust generated is dangerous. If other personnel are required in the vicinity of the shot blasting then they must wear protective equipment similar to the operator’s.
• DO NOT use the blaster for any purpose other than that for which it is designed.
• DO NOT attempt to clear a blocked nozzle while the unit is pressurised.
• DO NOT allow untrained persons to operate the blaster.
• DO NOT leave the blaster operating unattended.
• DO NOT stand on the blaster.
• DO NOT direct air from the air hose at yourself or others.
• DO NOT operate system with air supply exceeding 120 psi.
• DO NOT operate the blaster if any parts are missing or damaged as this may cause failure and/or personal injury.
• DO NOT get the blaster wet or use in damp or wet locations or areas where there is condensation.
• DO NOT operate the blaster when you are tired or under the influence of alcohol, drugs or intoxicating medication.
• DO NOT use any abrasive which contains free silica, as indicated in the Health & Safety Guidance Note EH59 (available from HMSO).

INTRODUCTION

Suitable for use in the bodyshop. The feathering action makes this blaster ideal for treating stone chips. Supplied with a set of four rubber nozzles for sealing the gun head to the panel and a 700g bottle of blasting grit. Replacement nozzles are available.

SPECIFICATION

• Model No: ……………………………………………………SG10E
• Air Consumption: ……………………………………….. 5-10cfm
• Operating Pressure: …………………………………. 60-120psi

AIR SUPPLY

WARNING! Ensure the air supply does not exceed 120psi while operating the unit. Too high an air pressure will shorten the life of the unit due to excessive wear and may cause damage and/or personal injury.

1. Ensure the gun trigger is in the ‘Off’ position before connecting to the air supply.
2. Where possible the compressor should be sited in a separate room with the connecting airline kept as short as possible.
3. The compressor should have an air filter and water separator (fig.1).
4. Drain the compressor air tank daily. Water in the air line will damage the unit.
5. The recommended hook-up procedure is shown in fig.1.
6. The minimum hose diameter should be 1/4” I.D. and fittings must have the same inside dimensions.
7. Keep hoses away from heat, oil and sharp edges. Check hoses for wear and ensure that all connections are secure.

OPERATION

• WARNING! Ensure that you read, understand and apply the safety instructions in Section 1 before use.
• WARNING! Wear approved ear, eye, hand and respiratory protection when operating the blaster.

1. Attach an airline to the gun which has a 1/4” BSP fitting.
2. Remove the grit container from the gun by twisting it anticlockwise until it stops, then pull it off the head. Fill the container with the grit supplied. Align the three pins in the neck of the container with the corresponding gaps in the head flange and push the container onto the head. Twist the container clockwise to seal it to the head.
3. Ensure that the recycling bag is empty and that it is retained in place properly.
4. Fit the nozzle most suited to the job to be undertaken and push it fully on to the mouth of the gun. The round nozzle is for blasting general bodywork stone chip damage. The slotted nozzles are for blasting damage to either an external edge or internal fold.
5. It is strongly advised that the action of the gun is tested first on some scrap material before proceeding to the actual workpiece.
6. Place the nozzle over the damaged area and apply medium pressure in order to seal the nozzle against the bodywork. (The recycling action will not work efficiently if the nozzle is not sealed to the body). Do not apply excessive pressure as this may cause the rubber nozzle to distort.  

Partially depress the trigger to get a light feathering action on the damage. Remove the nozzle and inspect the area. Proceed as required.
Fully depressing the trigger will give the strongest blasting action.

7. When work is complete, disconnect the gun from the air supply. Remove the main grit container and empty any unused grit back into a suitable container. Loosen the neck of the recirculation bag and remove it. The recirculated grit should be finely sieved to remove any other particles before returning it to a grit container.

MAINTENANCE

WARNING! Disconnect from the air supply before performing any maintenance.
WARNING! Wear ear, eye, hand and respiratory protection when undertaking any maintenance.

1. Keep all parts of the gun clean for best performance.
   • DO NOT leave recirculated grit in the bag. Always completely empty bag after each use.
2. Lubricate the plunger, between the trigger and the gun handle with a light grease.

ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
Important: No Liability is accepted for incorrect use of this product.

Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 sales@sealey.co.uk www.sealey.co.uk

© Jack Sealey Limited
Original Language Version
SG10E Issue 4 (H,1,2,3,F) 04/07/23

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