SOLAX POWER 50 Ah Triple Power Lithium-ion Battery User Manual
- June 15, 2024
- SOLAX POWER
Table of Contents
- SOLAX POWER 50 Ah Triple Power Lithium-ion Battery
- Product Information
- Product Usage Instructions
- FAQs
- Notes on this Manual
- Safety
- Product Introduction
- Preparation before Installation
- Equipment Installation
- Commissioning
- Troubleshooting
- Decommissioning
- Maintenance
- Disclaimer
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
SOLAX POWER 50 Ah Triple Power Lithium-ion Battery
Product Information
Specifications
- Product Name: Triple Power Lithium-ion Battery
- Battery Capacity: 50 Ah, 72 Ah
Manufacturer Information
- Manufacturer: SolaX Power Network Technology (Zhejiang) Co., Ltd.
- Address: No. 288, Shizhu Road, Tonglu Economic Development Zone, Tonglu City, Zhejiang Province, 310000 P.R. CHINA
- Contact Tel.: +86 (0) 571-5626 0011
- Email: info@solaxpower.com
Change History
- Version 03 (Mar. 20, 2023): Updated accessories information
- Version 02 (Feb. 25, 2023): Modified symbols, specifications, and added a power cable to accessories
- Version 01 (May. 30, 2022): Modified accessories and installation steps, added DIP switch part and modified status indicators information
- Version 00 (Oct. 25, 2021): Initial release
Product Usage Instructions
1. Note on this Manual
This manual is an integral part of the T-BAT Series. It provides instructions on assembly, installation, commissioning, maintenance, and failure of the product. It is important to read this manual carefully before operating the product.
1.1 Scope of Validity
This manual applies to the T-BAT Series.
1.2 Target Group
This manual is intended for users and technicians who will be operating and maintaining the product.
1.3 Symbols
This section provides an explanation of symbols used throughout the manual. Please refer to the manual for detailed information on the symbols.
5. Equipment Installation
5.1 Installation Environment Requirements
Before installing the product, ensure that the installation environment meets the specified requirements mentioned in the manual.
5.2 Installation Mode
5.2.1 Rack Installation
To install the product in a rack, follow the steps mentioned in the manual.
5.2.2 Cabinet Installation
To install the product in a cabinet, follow the steps mentioned in the manual.
Troubleshooting
7.1 Troubleshooting
If you encounter any issues with the product, refer to the troubleshooting section of the manual for guidance on identifying and resolving common problems.
8. Decommissioning
8.1 Dismantling the Battery
When decommissioning the battery, follow the instructions provided in the manual to safely dismantle the battery.
8.2 Packing
Pack the battery according to the packing instructions mentioned in the manual for safe transportation or storage.
9. Maintenance
Maintain the product according to the maintenance guidelines provided in the manual to ensure its optimal performance and longevity.
10. Disclaimer
Read the disclaimer section of the manual to understand the limitations and responsibilities associated with using the product.
FAQs
Q: How do I register the warranty for the product?
A: Please refer to the “Warranty Registration Form” included in the manual for instructions on registering the warranty.
Triple Power Lithium-ion Battery
50 Ah, 72 Ah
User Manual
SolaX Power Network Technology (Zhejiang) Co., Ltd.
Add.: No. 288, Shizhu Road, Tonglu Economic Development Zone, Tonglu City,
Zhejiang Province, 310000 P.R. CHINA Tel.: +86 (0) 571-5626 0011 E-mail:
info@solaxpower.com
320101039004
Copyright © SolaX Power Technology (Zhejiang) Co., Ltd. All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means without prior written consent of SolaX Power Technology (Zhejiang) Co., Ltd. (hereinafter referred to as SolaX). SolaX reserves the right of final interpretation.
CHANGE FISTORY
Changes between document versions are cumulative. The latest version contains
all updates made in previous versions. Version 03 (Mar. 20, 2023)
Updated 4.4.3 Accessories (Deleted a power cable)
Version 02 (Feb. 25, 2023)
Updated 2.1.2 Explanation of Symbols (Modified TUV ICON) Updated 3.3
Specifications (Modified the value) Updated 4.4.3 Accessories (Added a power
cable)
Version 01 (May. 30, 2022)
Updated 4.4.3 Accessories (Modified the info about accessories) Updated 5.2.2
Cabinet Installation (Modified the installation steps) Updated 6.1 DIP Switch
(Added the part) Updated 6.3 Status Indicators (Modified info about
indicators)
Version 00 (Oct. 25, 2021)
Initial release
Notes on this Manual
1 Note on this Manual
1.1 Scope of Validity
This manual is an integral part of the T-BAT Series. It describes the
assembly, installation, commissioning, maintenance and failure of the product.
Read it carefully before operation. T-BAT-SYS-HV-R2.5/T-BAT-SYS-HV-R3.6 BMS
TBMS-MCR0800 T-BAT-SYS-HV-R2.5 Module TP-HR25 T-BAT-SYS-HV-R3.6 Module TP-HR36
Note: There are 2 models of T-BAT system, which includes BMS, and battery
module(s). Refer to section 3.3 T-BAT-SYS-HV Configuration List on Page 13 for
detailed models.
1.2 Target Group
This manual is for qualified electricians. The tasks described in this manual
may only be performed by qualified electricians.
1.3 Symbols
The following types of safety instructions appear in this document and are
described below:
DANGER! “DANGER” indicates a hazardous situation which, if not avoided, will
result in serious injury or death.
WARNING! “WARNING” indicates a hazardous situation which, if not avoided,
could result in serious injury or death.
CAUTION! “CAUTION” indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTE! “NOTE” provides tips that are valuable for the optimal operation of your
product.
Safety
2 Safety
2.1 Safety Instructions
For safety reasons, installers are responsible for familiarizing themselves
with the contents of the Manual and all warnings before performing
installation.
2.1.1 General Safety Precautions
WARNING! Do not crush or impact the battery, and always dispose of it
according to safety regulations.
Observe the following precautions: Risks of explosion:
· Do not subject the battery module to heavy impacts; · Do not crush or
puncture the battery module; · Do not dispose of the battery module in a fire.
Risks of fire:
· Do not expose the battery module to temperature exceeding 140°F (6°C); · Do
not place the battery module near a heat source, such as a fireplace; · Do not
expose the battery module to direct sunlight; and · Do not allow the battery
connectors to touch conductive objects such as
wires. Risks of electric shock:
· Do not disassemble the battery module; · Do not touch the battery module
with wet hands; · Do not expose the battery module to moisture or liquids; and
· Keep the battery module away from children and animals.
Risks of damage to the battery module:
· Do not expose the battery module to liquids; · Do not subject the battery
module to high pressures; · Do not place any objects on top of the battery
module; and · It shall be protected from the sun and rain.
T-BAT SYS-HV should only be installed for residential applications but not for
commercial applications.
CAUTION! If the battery is not installed within one month after receipt, it
must be charged for maintenance. Non-operational batteries should be discarded
according to local regulations.
2
2. Safety
2.1.2 Explanation of Symbols Symbol
Explanation
CE mark of conformity
TUV certification
The battery system must be disposed of at a proper facility for
environmentally-safe recycling.
UKCA mark of conformity
Do not dispose of the battery together with household waste.
Read the enclosed documentation. Keep the battery system away from open flames
or ignition sources. Keep the battery system away from children.
Caution, risk of electric shock
Caution, risk of danger
The battery module may explode.
3
2. Safety
2.2 Response to Emergency Situations
2.2.1 Leaking Batteries
In case the leakage of electrolyte solution occurs, please avoid direct
contact with the electrolyte solution and the gas that may be generated by it.
Direct contact may lead to skin irritation or chemical burns. If the user
comes into contact with the electrolyte solution, please do as follows:
Accidental inhalation of harmful substances:
Evacuate from the contaminated area, and seek medical attention immediately.
Eye contact:
Rinse eyes with flowing water for 15 minutes, and seek medical attention
immediately. Dermal contact:
Wash the affected area thoroughly with soap and water, and seek medical
attention immediately. Ingestion:
Induce vomiting, and seek medical attention immediately.
2.2.2 Fire
Please keep a Class ABC fire extinguisher or a carbon dioxide extinguisher
near the equipment.
WARNING! The battery module may catch fire when heated above 302°F.
If a fire breaks out where the battery module is installed, please do as
follows: 1) Extinguish the fire before the battery module catches fire; 2) If
the battery module cathes fire, please do not try to put out the fire, and
evacuate immediately.
WARNING! In case of catching fire, the battery module will produce noxious and
poisonous gases. Please keep away!
2. Safety
2.2.3 Wet Batteries and Damaged Batteries
Do not touch the battery module after being wet from and soaked in the water.
Do not use the battery module if it is damaged. Otherwise, the loss to life
and property will be caused. Please pack the battery in its original
packaging, and return it to our company or the distributor.
CAUTION! Damaged batteries may leak electrolyte or produce flammable gas. If a
user suspects that the battery is damaged, please immediately contact our
company for advice and information.
2.3 Qualified Installer
WARNING! All operations of T-BAT-SYS-HV relating to electrical connection and
installation must be carried out by qualified personnel.
A skilled worker is defined as a trained and qualified electrician or
installer who has all of the following skills and experience: Knowledge of the
functional principles and operation of grid-tied systems; Knowledge of the
dangers and risks associated with installing and using
electrical devices and acceptable mitigation methods; Knowledge of the
installation of electrical devices; and Knowledge of and adherence to this
manual and all safety precautions and best
practices.
4
5
Product Introduction
3 Product Introduction
3.1 Product Overview
For safety reasons, installers are responsible for familiarizing themselves
with the contents of the Manual and all warnings before performing
installation.
3.1.1 Dimensions and Weight
A battery management system (BMS) is an electronic system that manages a
rechargeable battery. A battery module is a type of electrical battery which
can be charged or discharged into a load. A battery system includes BMS,
battery module(s) and a Rack (or Cabinet).
Length Width Height Weigth
Front Support 18.94 in./481.00 mm
1.26 in./32.00 mm 6.04 in./153.50 mm
Rack
Rear Support 17.65 in./448.40 mm
1.26 in./32.00 mm 6.04 in./153.50 mm
3.97 lbs/1.8 kg
Metal Plate 15.26 in./387.50 mm 1.34 in./34.00 mm
0.31 in./8.00 mm
Rack
18.94 in/481.00 mm 18.30 in/465.00 mm
1.26 in 32.00 mm
6.04 in 153.50 mm
1.34 In 34.00 mm
Front 15.26 in/387.50 mm
Metal Plate
6
17.65 in/448.40 mm
3. Product Introduction
1.26 in 32.00 mm
6.04 in 153.50 mm
Cabinet
Rear 23.62 in/600 mm
23.62 in/600 mm
77.56 in/1970 mm 80.71 in/2050 mm
7
3. Product Introduction
Length Width Height Weigth
TBMS-MCR0800
TP-HR25
TP-HR36
17.40 in./442.00 mm 17.40 in./442.00 mm 17.40 in./442.00 mm
15.39 in./391.00 mm 15.39 in./391.00 mm 15.39 in./391.00 mm
5.12 in./130.00 mm 5.12 in./130.00 mm 5.12 in./130.00 mm
17.64 lbs/8.00 kg
61.73 lbs/28.00 kg 68.34 lbs/31.00 kg
BMS (TBMS-MCR0800)
3.1.2 Installation Space Rack Installation
3. Product Introduction Cabinet Installation
100 mm
Battery Module (TP-HR25/TP-HR36)
100 mm
Note!
1 Currently, a Rack may withstand up to a BMS and 6 battery modules.
2 The above Cabinet is a standard cabinet, with both height and depth of 23.62
inches/600 mm. Users can purchase it based on their demands.
8
9
3. Product Introduction
3.1.3 Appearance
Section view of TBMS-MCR0800
I
II
III
IV
Section view of TP-HR25/TP-HR36 i
3. Product Introduction
ii
iii
V
IX
VI VII VIII X XI
XII
XIII
DIP switch 1: A reserved function DIP switch 2: A reserved function DIP switch 3: A reserved function DIP switch 4: Terminal resistance
No.
Description
I BAT+: Connect BMS’s BAT+ to inverter’s BAT+
II BAT-: Connect BMS’s BAT – to inverter’s BAT-
III Breaker: Input and output switch of battery module
IV Power Button: Open/close the battery system
V GND: BMS’s GND
VI USB Port: A expansion function
VII DIP: Parallel operation of battery modules
VIII Link Port: Communication port for parallel operation of battery modules
IX BMS Port: Connect BMS’s communication port and inverter’s communication port
X COM-B: Connect battery module’s COM A
XI Lamp Panel: Display real-time battery status
XII B-: Connect BMS`s B- to battery module’s B+
XIII B+: Connect BMS`s B+ to battery module’s B-
iv
v
No.
Description
i COM-A: Connect BMS’s COM B or battery module’s COM B
ii B+: Connect BMS’s B- or battery module’s B-
iii B-: Connect BMS’s B+ or battery module’s B+
iv GND: Battery module’s GND
v COM-B: Connect battery module’s COM A
10
11
3. Product Introduction
3.2 Basic Features
3.2.1 Features
The T-BAT-SYS-HV is one of the most advanced energy storage systems on the
market today, using state-of-the-art technology, and having the
characteristics of high reliability and convenient control. Characteristics
are shown as follows: 90% DOD; 95% Battery Roundtrip Efficiency; Cycle Life >
6000 Cycles; Secondary Protection; IP20 Protection Level and Protection Class
I; Safety & Reliability; Small Occupied Area; Floor Mounting.
3.2.2 Certifications
BAT system safety
UN number Hazardous materials classification UN transportation testing
requirements International protection marking
CE, RCM, IEC 62619, IEC 62620, IEC 62477-1, IEC 60730 Annex H, IEC 62040, VDE-
AR-E2510, IEC 60529, UN38.3
UN 3480 Class 9 UN 38.3 IP20, Protection Class I
12
3. Product Introduction
3.3 Specifications
3.3.1 T-BAT-SYS-HV-R2.5 Configuration List
No.
Module
BMS
Battery Module
Nominal Energy (kWh)
Operating Voltage (Vdc)
1 T-BAT H R5.0 TBMS-MCR0800 × 1 TP-HR25 × 2
5.12
90-116
2 T-BAT H R7.5 TBMS-MCR0800 × 1 TP-HR25 × 3
7.68
135-174
3 T-BAT H R10.0 TBMS-MCR0800 × 1 TP-HR25 × 4
10.24
180-232
4 T-BAT H R12.5 TBMS-MCR0800 × 1 TP-HR25 × 5
12.8
225-290
5 T-BAT H R15.0 TBMS-MCR0800 × 1 TP-HR25 × 6
15.36
270-349
6 T-BAT H R17.5 TBMS-MCR0800 × 1 TP-HR25 × 7
17.92
315-406
7 T-BAT H R20.0 TBMS-MCR0800 × 1 TP-HR25 × 8
20.48
360-465
8 T-BAT H R22.5 TBMS-MCR0800 × 1 TP-HR25 × 9
23.04
405-522
9 T-BAT H R25.0 TBMS-MCR0800 × 1 TP-HR25 × 10
25.6
450-580
10 T-BAT H R27.5 TBMS-MCR0800 × 1 TP-HR25 × 11
28.16
495-636
11 T-BAT H R30.0 TBMS-MCR0800 × 1 TP-HR25 × 12
30.72
540-695
12 T-BAT H R32.5 TBMS-MCR0800 × 1 TP-HR25 × 13
33.28
585-750
Performance
Module
T-BAT H R5.0
Nominal Voltage (Vdc)
102.4
Operating Voltage (Vdc) Nominal Capacity (Ah)
90-116 50
Nominal Energy (kWh)
5.12
Usable Energy 90% DOD (kWh)
4.6
Max. Charge/Discharge Current (A)
45
Recommend Charge/Discharge Current (A)
30
Standard Power (kW)
2.56
Max. Power (kW)
4.6
Short-circuit Current (A)
2500
Battery Roundtrip Effciency (0.2C, 25°C/77°F)
Expected Lifetime (25°C/77°F)
Cycle Life 90% DOD (25°C/77° F)
Charge Temperature
Discharge Temperature
Storage Temperature
Ingress Protection Preotection Class
T-BAT H R7.5 153.6
135-174 50 7.68
T-BAT H R10.0 T-BAT H R12.5
204.8
256
180-232
225-290
50
50
10.24
12.8
T-BAT H R15 307.2
270-349 50
15.36
6.9
9.2
11.5
13.8
45
45
45
45
30
30
30
30
3.84 6.9 2500
5.12 9.2 2500
6.4 11.5 2500
7.68 13.8 2500
95%
10 Years
6000 Cycles
32°F~122°F/0°C~50°C -4°F~122°F/-20°C~50°C -4°F~122°F/-20°C~50°C (3 months)
50°F~104°F/10°C~40°C (1 year)
IP20 I
T-BAT H R17.5 358.4
315-406 50
17.92 16.1
45
30
8.96 16.1 2500
Continued on the next page
13
3. Product Introduction
Module
T-BAT H R20 T-BAT H R22.5 T-BAT H R25 T-BAT H R27.5 T-BAT H R30 T-BAT H R32.5
Nominal Voltage (Vdc) Operating Voltage (Vdc) Nominal Capacity (Ah) Nominal Energy (kWh)
409.6 360-465
50 20.48
460.8 405-522
50 23.04
512 450-580
50 25.6
563.2 495-636
50 28.16
614.4 540-695
50 30.72
665.6 585-750
50 33.28
Usable Energy 90% DOD (kWh)
18.4
20.7
23.0
25.3
27.6
30
Max. Charge/Discharge Current
(A)
45
45
45
45
45
45
Recommend Charge/Discharge
Current (A)
30
30
30
30
30
30
Standard Power (kW)
10.24
11.52
12.8
14.08
15.36
16.64
Max. Power (kW)
18.4
20.7
23
25.3
27.6
30
Short-circuit Current (A)
2500
2500
2500
2500
2500
2500
Battery Roundtrip Effciency (0.2C, 25°C/77°F)
95%
Expected Lifetime (25°C/77°F)
10 Years
Cycle Life 90% DOD (25°C/77°F)
6000 Cycles
Charge Temperature
32°F~122°F/0°C~50°C
Discharge Temperature
-4°F~122°F/-20°C~50°C
Storage Temperature
-4°F~122°F/-20°C~50°C (3 months) 50°F~104°F/0°C~40°C (1 year)
Ingress Protection
IP20
Protection Class
I
Note:
Test conditions: 100% DOD, 0.2C charge & discharge @+ 77°F/25°C.
90% DOD; System usable energy may vary with inverter different setting.
Discharge: In case of the battery cell’s temperature range of -4°F~14°F/-
20°C~10°C and 113°F~122°F/45°C ~50°C, the discharge current will be reduced;
Charge: In case of the battery cell’s temperature range of 32°F~77°F/0°C~25°C
and 113°F~122°F/45°C ~50°C, the charge current will be reduced. Product charge
or discharge power depends on the actual temperature of the battery pack.
The battery can only be discharged and cannot be charged at -4°F~32°F/-
20°C~0°C.
In case of a rated current of 30 A, the wire size of 10 AWG for ground wire is
recommended; in case of a rated current of 45 A, the wire size of 8 AWG for
ground wire is recommended. Note: The above-mentioned ground wires shall be
prepared by the user self.
In the allowable range, the relative humidity range should be between 0% and
90% RH.
14
3. Product Introduction
3.3.2 T-BAT-SYS-HV-R3.6 Configuration List
No.
Module
BMS
Battery Module
Nominal Energy (kWh)
Operating Voltage (Vdc)
1 T-BAT H R7.2 TBMS-MCR0800 × 1 TP-HR36 × 2
7.37
90-116
2 T-BAT H R10.8 TBMS-MCR0800 × 1 TP-HR36 × 3
11.06
135-174
3 T-BAT H R14.4 TBMS-MCR0800 × 1 TP-HR36 × 4
14.75
180-232
4 T-BAT H R18.0 TBMS-MCR0800 × 1 TP-HR36 × 5
18.43
225-290
5 T-BAT H R21.6 TBMS-MCR0800 × 1 TP-HR36 × 6
22.12
270-349
6 T-BAT H R25.2 TBMS-MCR0800 × 1 TP-HR36 × 7
25.8
315-406
7 T-BAT H R28.8 TBMS-MCR0800 × 1 TP-HR36 × 8
29.49
360-465
8 T-BAT H R32.4 TBMS-MCR0800 × 1 TP-HR36 × 9
33.18
405-522
9 T-BAT H R36 TBMS-MCR0800 × 1 TP-HR36 × 10
36.86
450-580
10 T-BAT H R39.6 TBMS-MCR0800 × 1 TP-HR36 × 11
40.55
495-636
11 T-BAT H R43.2 TBMS-MCR0800 × 1 TP-HR36 × 12
44.24
540-695
12 T-BAT H R46.8 TBMS-MCR0800 × 1 TP-HR36 × 13
47.92
585-750
Performance
Module Nominal Voltage (Vdc) Operating Voltage (Vdc) Nominal Capacity (Ah)
Nominal Energy (kWh) Usable Energy 90% DOD (kWh) Max. Charge/Discharge Current
(A) Recommend Charge/Discharge Current (A) Standard Power (kW) Max. Power (kW)
Short-circuit Current (A) Battery Roundtrip Effciency (0.2C, 25°C/77°F)
Expected Lifetime (25°C/77°F) Cycle Life 90% DOD (25°C/77° F) Charge
Temperature Discharge Temperature
Storage Temperature
Ingress Protection Protection Class
T-BAT H R7.2 102.4 90-116 72 5.12 6.6
50
35
3.58 5.12 2500
T-BAT H R10.8 T-BAT H R14.4 T-BAT H R18.0 T-BAT H R21.6 T-BAT H R25.2
153.6
204.8
256
307.2
358.4
135-174
180-232
225-290
270-349
315-406
72
72
72
72
72
7.68
10.24
12.8
15.36
17.92
10.0
13.3
16.6
19.9
23.2
50
50
50
50
50
35
35
35
35
5.38 7.68 2500
7.17 10.24 2500
8.96 12.8 2500
10.75 15.36 2500
95%
10 Years
6000 Cycles
32°F~122°F/0°C~50°C -4°F~122°F/-20°C~50°C -4°F~122°F/-20°C~50°C (3 months)
50°F~104°F/10°C~40°C (1 year)
IP20 I
35
12.54 17.92 2500
Continued on the next page
15
3. Product Introduction
Module
T-BAT H R28.8 T-BAT H R32.4 T-BAT H R36 T-BAT H R39.6 T-BAT H R43.2 T-BAT H R46.8
Nominal Voltage (Vdc)
409.6
460.8
512
563.2
614.4
665.6
Operating Voltage (Vdc)
360-465
405-522
450-580
495-636
540-695
585-750
Nominal Capacity (Ah)
72
72
72
72
72
72
Nominal Energy (kWh)
20.48
23.04
25.6
28.16
30.72
33.28
Usable Energy 90% DOD (kWh)
26.5
29.9
33.2
36.5
39.8
43.1
Max. Charge/Discharge Current (A)
50
50
50
50
50
50
Recommend Charge/Discharge Current (A)
35
35
35
35
35
35
Standard Power (kW)
14.34
16.13
17.92
19.71
21.50
23.3
Max. Power (kW)
20.48
23.04
25.6
28.16
30.72
33.28
Short-circuit Current (A)
2500
2500
2500
2500
2500
2500
Battery Roundtrip Effciency (0.2C, 25°C/77°F)
95%
Expected Lifetime (25°C/77°F)
10 Years
Cycle Life 90% DOD (25°C/77°F)
6000 Cycles
Charge Temperature
32°F~122°F/0°C~50°C
Discharge Temperature
-4°F~122°F/-20°C~50°C
Storage Temperature
-4°F~122°F/-20°C~50°C (3 months) 50°F~104°F/10°C~40°C (1 year)
Ingress Protection
IP20
Protection Class
I
Note: Test conditions: 100% DOD, 0.2C charge & discharge @+ 77°F/25°C. 90% DOD; System usable energy may vary with inverter different setting. Discharge: In case of the battery cell’s temperature range of -4°F~14°F/20°C~10°C and 113°F~122°F/45°C ~50°C, the discharge current will be reduced; Charge: In case of the battery cell’s temperature range of 32°F~77°F/0°C~25°C and 113°F~122°F/45°C ~50°C, the charge current will be reduced. Product charge or discharge power depends on the actual temperature of the battery pack. The battery can only be discharged and cannot be charged at -4°F~32°F/20°C~0°C. In case of a rated current of 30 A, the wire size of 10 AWG for ground wire is recommended; in case of a rated current of 50 A, the wire size of 8 AWG for ground wire is recommended. Note: The above-mentioned ground wires shall be prepared by the user self. In the allowable range, the relative humidity range should be between 0% and 90% RH.
Preparation before Installation
4 Prepration before Installation
4.1 Prerequisites
When assembling the system, avoid touching the battery terminals with any
metal object or bare hands. According to the design principles, T-BAT-SYS-HV
will provide a safe and reliable energy. Improper operation and equipment
damage may cause overheating and electrolyte leakage. Therefore, the above-
mentioned safety precautions and warning information mentioned in this part
shall be strictly observed. If you have any question, please contact customer
service. The “2 Safety” does not contain the provisions of all laws and
regulations at the place where the user located. Before installation, make
sure that the installation site meets the following conditions: The building
can stand up to earthquakes; The site shall be over 0.62 miles/997.79 m away
from the sea, to avoid damage
caused by salt water and humidity; The floor shall be flat; No inflammable and
explosive goods are placed within at least of 3 ft/0.91 m; The ambiance shall
be shady and cool, away from heat sources and direct
sunlight; The temperature and humidity remain at a constant level; The
installation site requires less dust and dirt; and There are no corrosive
gases, including ammonia and acid vapor.
NOTE! If the ambient temperature exceeds the operating range, the battery pack
will stop running to protect itself. The optimal temperature range for running
is 59°F/15°C to 86°F/30°C. In the allowable range, the relative humidity range
should be between 0% and 90% RH. Frequent exposure to harsh temperatures may
deteriorate the performance and lifetime of the battery.
16
17
4. Preparation before Installation
4.2 Safety Gear
Installation and maintenance personnel must operate according to applicable
federal, state, and local regulations as well as industry standards regarding
product installation. Personnel must wear safety gear as indicated below in
order to avoid short circuit and personal injury.
Anti-dust respirator Insulated Gloves Safety Goggles
4.3 Tools
These tools are required to install the T-BAT system.
Safety Shoes
Torque Screw Driver Phillips-screw Driver Hexagon Wrench
Phillips-head Screw Driver Torque Wrench
Drill
Spirit Level
Pencil or Marker
4.4 Preparation
4.4.1 Check for Transport Damage
Ensure the battery is intact during and after transportation. If there are
visible damages such as cracks, contact your dealer immediately.
4. Preparation before Installation
4.4.2 Unpacking
Unpack the battery package by removing the packing tape. Ensure the battery
modules and relevant items are complete. Refer to the packaging items in
section “4.4.3 Accessories” and check the packing lists carefully. If any
accessory is missing, immediately contact our company or your distributor
directly.
CAUTION! According to regional regulations, several people may be required for
moving the equipment.
WARNING! Strictly follow the installation steps. Our company will not be
responsible for any injuries or loss incurred by incorrect assembly and
operation.
NOTE! When installing the battery for the first time, the manufacturing date
between battery modules should not exceed 3 months.
18
19
4. Preparation before Installation
4.4.3 Accessories BMS (TBMS-MCR0800):
A
H*
B
C
D
E
F
G
I*
Accessories included are shown as follows:
Item
Description
A Communication Cable
B Power Cable (Black)
C Power Cable (Red)
D Cross External Hexagon Screw (M6*L16)
E Ground Terminal
F Cable Tie (to ground cables together)
G Document
H* Power Cable (1.2 m for 2 to 6 battery modules)
I* Power Cable (2.2 m for 7 to 13 battery modules)
Quantity 1 1 1 4 2 3 2
Note!
The accessory with the “*” mark indicates that it will not be provided by our
company, and users can purchase from our company based on their own needs.
One Battery Module (TP-HR25/TP-HR36 × 1):
A1
B1
C1
D1
E1
Accessories included are shown as follows:
Item
Description
A1 Communication Cable
B1 Power Cable
C1 Ground Wire
D1 Cross Extermal Hexagon Screw (M6*L16)
E1 Document
Quantity 1 1 1 4 1
The above components are only for one battery module. Our company will provide corresponding components according to battery modules.
20
4. Preparation before Installation
Accessories for Quick Rack
C2
A2
B2
D2
Accessories included are shown as follows:
Item
Description
A2 Front Support
B2 Rear Support
C2 Metal lPlate
D2 Cap Nut
Accessories for Cabinet
Quantity 1 1 1 4
A3
B3
C3
Accessories included are shown as follows:
Item
Description
A3 L-shaped Transverse Support
B3 Cross External Hexagon Screw (M6*L16)
C3 Cassette Nut (M6)
Quantity 2 4 8
21
5. Equipment Installation
5. Equipment Installation
5.1 Installation Environment Requirements
Ensure that the equipment is installed in a well ventilated environment; To
prevent fire due to high temperature, ensure that the ventilation vents or
heat
dissipation system are not blocked when the equipment is running; Do not
expose the equipment to flammable or explosive gas or smoke. Do not
perform any operation on the equipment in such environments; Ensure that the
area is completely waterproof, and the floor is flat and level; and Ensure
that the temperature and humidity is maintained at a constant level, and
there is minimal dust and dirt in the area.
5.2 Installation Mode
There are two alternative installation modes (rack and cabinet) available for
users.
5.2.1 Rack Installation Regarding the Rack, users can purchase from our
company. The following steps take 6 battery modules as an example.
Installation Step Step 1. Assemble rack Determine the front and rear supports,
and place them on the floor. Place the metal plate connecting both front and
rear supports.
Front
Location pin
Front
Location
side
hole
Location
Rear
pin
side
Location hole
Rear
5. Equipment Installation
Location pin
FrontLsoicdateion hole
Location
Back
pin
side
Location hole
Metal plate
Step 2. Put the battery module into the rack. Take the M6 × L16 screws (4 pcs)
provided, and correctly insert and tighten
M6×L16 into the front support of the rack (Torque: 4-5 N·m).
M6 X L16 * 4
Torque: 4-5 N·m
22
23
Equipment Installation
Step 3. Add the rack and battery module Place the Front and Rear Supports, to
make sure that location pins are securely
inserted into the location holes. Screw both front and rear supports with Cap
Nuts (4 pcs) (Torque: 4-6 N·m). Place the metal plate connecting both front
and rear supports. Gently place the battery module into the rack, and
correctly insert and tighten
M6×L16 into the front side of the second rack (Torque: 4-5 N·m).
5. Equipment Installation Metal plate
Cap Nut * 4 Torque: 4-6 N·m 24
M6 X L16 * 4 Torque: 4-5 N·m
25
……
5. Equipment Installation Step 4. Repeat step 3 to install the remaining
battery modules and the BMS. After installation is completed, it is shown as
follows:
Step 3
Step 3
Caution! There are two disassembly methods, with details as follows: 1 In case
the entire device needs to be replaced, remove it from the top
down, including Rack. 2 In case one of the battery modules needs to be
maintained, remove such a
battery module, reinstall it after finishing maintenance. If there is any
other battery that needs to be maintained, repeat the above-mentioned steps.
26
5. Equipment Installation
Wiring After installation, connect a battery module to another battery (or
BMS), and BMS to inverter. · Battery module to battery module (or BMS)
Communication cable (1 pcs), power cable (1 pcs) and ground wire (1 pcs) are
provided in our packing list.
Communication cable: there are two registered jacks at both ends; one connects
to Com-A of a battery module, and the other connects to Com-B of the
neighboring
battery module (or COMM of BMS).
Ground wire: there are two terminals at both ends; one connects to a grounding
point of a battery module; and the other connects to grounding point of the
neighboring battery module or BMS.
Power cable: there are two terminals with the same function at both ends; a
power cable in the packing list of battery module, one end connects to B+ of a
battery module, and the other connects to B- of the neighboring battery module
(or B- of
BMS). A power cable in the packing list of BMS, one end connects B+ of BMS and
the other connects B- of a battery module at the bottom of the rack.
Caution!
Press and hold the “Lock Button” while unplugging the power cable. Otherwise,
it cannot be pulled out.
Lock Button
27
5. Equipment Installation
Connect cables between battery modules, and battery to BMS. See figure below. · Battery module to neighboring battery module: Power cable: B+ port to B- port; Communication cable: Com-A port to Com-B port; Grounding cable: Grounding port to grounding port. · Battery module to the BMS: Power cable: B- port of the battery to B+ of the BMS; Communication: Com-A port of the battery to Com-B port of the BMS; Grounding cable: Grounding port of the battery to grounding port of the BMS.
Communication cable
BMS
Power cable (connecting to Bof the bottom battery module)
Click
…… ……
Grounding cable
Power cable Power cable
Click
Battery module
Power cable (connecting to B+ of the BMS)
Note! · Press and hold the “Lock button” while unplugging the power cable.
Otherwise,
it cannot be pulled out. · Don’t violently remove the power cables when they
are locked. 28
5. Equipment Installation
· BMS to Inverter Note!
The connector connecting to inverter from BMS is delivered with the inverter,
for details, please refer to the inverter’s User Manual.
Power cable (black): Connect BAT- of BMS to BAT of inverter
Power cable (red): Connect BAT+ of BMS to BAT+ of inverter
Caution!
Press and hold the “Lock Button” while unplugging the power cable. Otherwise,
it cannot be pulled out.
Lock Button
Communication cable: Connecting BMS’s BMS and the inverter’s BMS
29
5. Equipment Installation
Making a BMS communication cable If users want to make a BMS communication
cable or a BMS communication cable
is required to be made before wiring, to ensure normal operation of BMS and
inverter, please read the following carefully.
The specific definition of the communication cable is shown as follows:
Sequence 1
2
3
4
5
6
7
8
BMS
/
GND
/
BMS_H BMS_L /
A1
B1
The wire order of the communication cable is as follows:
123 4567 8
- Orange stripes on white 2) Orange 3) Green stripes on white 4) Blue 5) Blue stripes on white 6) Green 7) Brown stripes on white 8) Brown
Note! The BMS communication cable shall have a shield layer.
30
5. Equipment Installation
Connect cables between BMS and inverter. See figure below. · BMS to inverter: Power cable: BAT+ port to BAT+ port; Communication cable: BMS port to BMS port; Grounding cable: Grounding port to grounding port.
Power cable (connecting to B+ of the inverter)
Power cable (connecting to B- of the inverter)
Click
Communication cable
Note!
· The connector on the power cable, connected to the inverter, is delivered
with the inverter. Regarding the detailed assembly procedure, please refer to
the inverter’s User Manual.
· Users should hear the sound of “Click” while plugging in the power cable. It
indicates that the cable connector is properly plugged into the port.
· Press and hold the “Lock button” while unplugging the power cable.
Otherwise, it cannot be pulled out.
· Don’t violently remove the power cables when they are locked.
· The “Link port” on the battery management system (BMS) is for parallel
connections only. Don’t use it for any other purposes.
31
5. Equipment Installation
5.2.2 Cabinet Installation As for the installation of outside cabinet, please
follow the guide delivered with the cabinet.
Note! When installing outside cabinet, Cassette Nuts shall be inserted before
installing Fixed Rails, with 4 Cassette Nuts for one Fixed Rails. There are
totaling 3 Fixed Rails. 4 Cassette Nuts shall be inserted into each fixed
rail. See figure below.
Rear side
Front side
Fixed rail
12
54
The No. 1 refers to the first hole from inside out; The No. 2 refers to the second hole from inside out; The No. 4 refers to the fourth hole from outside in; The No. 5 refers to the fifth hole from outside in.
5. Equipment Installation
As for the installation of inside cabinet and battery modules, please follow
the steps as below. There are two alternative sizes (22U and 42U) of cabinets
available for users. The following steps take 42U (1U = 4.445 cm) with 13
battery modules as an example.
Installation Step Step 1. There are totaling 4 Mounting Rails. Insert Cassette
Nuts into the holes on the Mounting Rails every 3U (1U = 4.445 cm), with
totaling 14 Cassette Nuts of one Mounting Rail. See figure below. The distance
between two Mounting Rails on one side shall be no more than 12.99 inches/330
mm.
Front side
Rear side
Mounting rail
Note! The four Mounting Rails are in the Package C of NCB Network Cabinet.
<12.99 inches 330 mm
(Cassette Nuts 14) x (Mounting Rail 4)
3U
3U
3U
Side View of Cabinet
32
33
5. Equipment Installation
Step 2. Insert Cassette Nuts into holes on the front Mounting Rail facing the cabinet door, with a total of 28 Cassette Nuts per front Mounting Rail. Insert the first Cassette Nut into a hole; Insert the second Cassette Nut 2U from the first one; Insert the third Cassette Nut 1U from the second one; Insert the fourth Cassette Nut 2U from the third one; Insert the fifth Cassette Nut 1U from the fourth one; Then repeat and to insert the following Cassette Nuts.
Rear side
(Cassette Nuts 28) x (Mounting Rail (front) 2)
Front side Mounting rail
The fifth Cassette Nut The fourth Cassette Nut
2U The third Cassette Nut The second Cassette Nut
2U The first Cassette Nut
1U Step 1 1U Step 1
Note! 1U = 4.445 cm.
34
Side View of Cabinet
< 12.99 in./ 330 mm
1U 2U
1U 2U
5. Equipment Installation
Step 3. Fix and screw the L-shaped Transverse Support on the Mounting Rails with Cross External Hexagon Screw (M6*L16 X 4) (Torque: 4-5 N·m). Make sure the two Mounting Rails on one side are at the same level.
Front side
Rear side
Mounting rail
Step 3
Step 2
< 12.99 in./ 330 mm
M6 X L16 * 2 Torque: 4-5 N·m
L-shaped transverse
support
Note!
The two location holes on the L-shaped Transverse Support are long, please
attach the screws at the end of holes near mounting rail.
35
5. Equipment Installation
Step 4. After all L-shaped Transverse Support are secured, Attach the
assembled Mounting Rails into the cabinet. Fix the assembled Mounting Rails on
Fix Rail by using 4 screws (delivered with
the cabinet), and correctly insert and tighten 2 screws into the 4th and 5th
location holes near the front side, and 2 screws into the 1st and 2nd holes
near rear side (Tighten: 4-6 N·m).
Step 1 Fix rail Step 1
Mounting rail
5. Equipment Installation
Step 5. Place battery modules into the cabinet, and correctly insert and
tighten M6 screws (× 4) (Torque: 4-6 N·m)
Tighten: 4-6 N·m
M6 X L16 * 4
Torque: 4-6 N·m
Note!
· The cassette nuts must be inserted before installing the assembled mounting
rails. · Please make sure that the four mounting rails are at the same level.
· The screws to fasten the mounting rail and fix rail are delivered with the
cabinet. Four
screws shall be attached and tightened per fix rail. Regarding the screw
position, please follow the step on the page 32. · Please ensure that heavy
duty castors are tight and firm. · Please prevail in kind.
Note! Please prevail in kind.
36
37
……
5. Equipment Installation Step 6. Repeat step 5 until BMS has been put into
the cabinet. The figure after finishing installation is as follows. Step 5
Step 5
38
5. Equipment Installation
Wiring After installation, connect a battery module to another battery (or
BMS), and BMS to inverter. · Battery module to battery module (or BMS)
Communication cable (1 pc), power cable (1 pc) and ground wire (1 pc) are
provided in our packing list.
Communication cable: there are two registered jacks at both ends; one connects
to Com-A of a battery module, and the other connects to Com-B of the
neighboring
battery module (or COMM of BMS).
Ground wire: there are two terminals at both ends; one connects to a grounding
point of a battery module; and the other connects to grounding point of the
neighboring battery module or BMS.
Power cable: there are two terminals with the same function at both ends; a
power cable in the packing list of battery module, one end connects to B+ of a
battery module, and the other connects to B- of the neighboring battery module
(or B- of
BMS). A power cable in the packing list of BMS, one end connects B+ of BMS and
the other connects B- of a battery module at the bottom of the rack.
Caution!
Press and hold the “Lock Button” while unplugging the power cable. Otherwise,
it cannot be pulled out.
Lock Button
39
5. Equipment Installation
Connect cables between battery modules, and battery to BMS. See figure below.
· Battery module to neighboring battery module:
Power cable: B+ port to B- port;
Communication cable: Com-A port to Com-B port;
Grounding cable: Grounding port to grounding port. · Battery module to the
BMS:
Power cable: B- port of the battery to B+ of the BMS; Communication: Com-A
port of the battery to Com-B port of the BMS;
Grounding cable: Grounding port of the battery to grounding port of the BMS.
Communication cable BMS
Power cable (connecting to B- port of the bottom battery)
Click
…… ……
Grounding cable
Power cable Power cable
Click
Note!
Battery module
Power cable (connecting to B+ port of the BMS)
· Press and hold the “Lock button” while unplugging the power cable.
Otherwise, it cannot be pulled out.
· Don’t violently remove the power cables when they are locked. 40
5. Equipment Installation
· BMS to Inverter Note!
The connector connecting to inverter from BMS is delivered with the inverter,
for details, please refer to the inverter’s User Manual.
Power cable (black): Connect BAT- of BMS to BAT of inverter
Power cable (red): Connec BAT+ of BMS to BAT+ of inverter
Caution!
Press and hold the “Lock Button” while unplugging the power cable. Otherwise,
it cannot be pulled out.
Lock Button
Communication cable: Connecting BMS’s BMS and the inverter’s BMS
41
5. Equipment Installation
Making a BMS communication cable If users want to make a BMS communication
cable or a BMS communication cable
is required to be made before wiring, to ensure normal operation of BMS and
inverter, please read the following carefully.
The specific definition of the communication cable is shown as follows:
Sequence 1
2
3
4
5
6
7
8
BMS
/
GND
/
BMS_H BMS_L /
A1
B1
The wire order of the communication cable is as follows:
123 4567 8
- Orange stripes on white 2) Orange 3) Green stripes on white 4) Blue 5) Blue stripes on white 6) Green 7) Brown stripes on white 8) Brown
Note! The BMS communication cable shall have a shield layer.
42
5. Equipment Installation
Connect cables between BMS and inverter. See figure below. · BMS to inverter:
Power cable: BAT+ port to BAT+ port; Communication cable: BMS port to BMS
port; Grounding cable: Grounding port to grounding port.
Power cable (connecting to B+ port of the inverter
Power cable (connecting to B- port of the inverter
Click
Communication cable
Note!
· The connector on the power cable, connected to the inverter, is delivered
with the inverter. Regarding the detailed assembly procedure, please refer to
the inverter’s User Manual.
· Users should hear the sound of “Click” while plugging in the power cable. It
indicates that the cable connector is properly plugged into the port.
· Press and hold the “Lock button” while unplugging the power cable.
Otherwise, it cannot be pulled out.
· Don’t violently remove the power cables when they are locked.
· The “Link port” on the battery management system (BMS) is for parallel
connections only. Don’t use it for any other purposes.
After completing wiring, these cable
shall be through the threading hole on the caber plank.
Cables
Rear
Front 43
6. Commissioning
6 Commissioning
6.1 DIP Switch
The following figure is DIP switch, and it is equipped on BMS.
DIP switch 1 DIP switch 2 DIP switch 3
DIP switch 4
Description
A reserved function
A reserved function
A reserved function Terminal resistance Note: 1. The DIP switch 4 shall be
flipped down (open the circuit) when connecting BMS to inverter; 2. In case of
parallel connection, only shall the DIP switch 4 on the last BMS be flipped
down (open the circuit), and the DIP switch 4 on the rest of BMS shall be
flipped up (close the circuit).
The DIP switch 4 is pressed at the factory settings.
Note!
To adjust the DIP switch, a small flat-head screwdriver shall be prepared by
users themselves.
6. Commissioning
6.2 Commissioning
Before commissioning, please check to ensure that, the installed battery
modules are the same model battery module, and all the ground wires, power
cables and communication cables are connected.
Power ON After finishing wiring, 1. Turn the Breaker on; 2. Press the POWER
buttom for 5 sec, to start system. See figure below.
44
45
Commissioning
Note! Frequently pressing the POWER button may cause a system error. Wait at
least 10 seconds after pressing the POWER button prior to making
another attempt. In case of pressing and holding POWER button, there are two
circustances as below: 1. Press and hold POWER buttom for more than 5 sec but
less than 20 sec, the system will enter a startup mode of inverter. 2. Press
and hold POWER buttom for more than 20 sec, the system will enter the Black
Start. Our equipment can provide Black Start capability, meaning that our
energy storage inverter and battery can continue to run even if the power grid
and photovoltaic panel are out of service. The startup procedure for Black
Start is as follows: In case of pressing and hold the POWER button for less
than 20 sec, the status
light will flash green light for 1 sec and then turn off for 4 sec, with a
period of 5 sec. After pressing and holding the POWER button for 20 sec, the
status light will come on solid green light, and the SOC power indicators will
flash as follows: 1) 1) The 3rd indicator (from left to right) flashes yellow
light, and the remaining
indicators are off; 2) 2) The 2nd and 4th indicators flash yellow light, and
the remaining indicators
are off; 3) 3) The 1st and 5th indicators flash yellow light, and the
remaining indicators
are off; 4) 4) All the power indicators are off. The whole process will last
for 0.4 sec. At
this point, it will show its current battery charge and enter the Black Start
status.
Note! We do not recommend the use of Black Start as it may cause the port to
be charged, resulting in an electric shock.
46
6. Commissioning Power Off 1. Turn the Breaker off; 2. Press and hold the
POWER button for more than 1 sec. At this point, the status light will remain
on solid green light, and the power indicator will flash green light from left
to right, and then all lights are off.
Note! The startup and shutdown operation procedures of these two installation
modes (incl. rack and cabinet) are the same.
47
6. Commissioning
6.3 Status Indicators
6.3.1 BMS (TBMS-MCR0800) The power indicators show the current battery
percentage, with details as show in the figure below.
Status light
SOC power indicators
Description
Startup Shutdown Standby
After pressing the POWER button to start the system, and the power indicator will flash yellow light every 0.1s. After pressing and holding the POWER button for more than 1 sec, the status light will remain on solid green light, and the power indicator will flash yellow light from left to right, and then all lights are off. The status light will flash green light for 1 sec, and then turn off for 4 sec; and the power indicator does not come on.
Charging The SOC power lights will flash yellow light every 0.5 sec.
Discharging
The SOC power lights will flash yellow light for 1 sec, and then turn off for 4 sec.
Fault
In case of failure, the status light will remain on solid red light for 10 mins, and then such red light will flash for 1s and then turn off for 4 sec.
Warning
In case of alarm, the status light will flash yellow light for 1 sec, and then turn off for 4 sec.
1. In case of pressing and hold the POWER button for less than 20 sec, the
status light will flash green light for 1 sec and then turn off for 4 sec, with a
period of 5 sec.
2. After pressing and holding the POWER button for 20 sec, the status light
will come on solid green light, and the SOC power indicators will flash as
follows:
Black Start 1) The 3rd indicator (from left to right) flashes yellow light, and the
remaining indicators are off;
- The 2nd and 4th indicators flash yellow light, and the remaining
indicators are off;
- The 1st and 5th indicators flash yellow light, and the remaining indicators
are off;
- All the power indicators are off. The whole process will last for 0.4 sec.
48
Troubleshooting
7 Troubleshooting
7.1 Troubleshooting
Check the previous indicators to determine the status of the T-BAT system. In
case of the following circumstances, e.g. voltage or temperature exceeds a
limit, a warning state will be triggered. T-BAT system’s BMS periodically
reports its operating state to the inverter. When the T-BAT system exceeds the
specific limits, it will enter into a warning state. When a warning is
reported, the inverter will stop work immediately. Determine the cause of
warning by using the monitoring software on the inverter. The possible error
messages are as follows:
Error BMS_External_Err
Description
External fault of BMS
BMS_Internal_Err
Internal fault of BMS
BMS_OverVoltage
BMS overvoltage
BMS_LowerVoltage
BMS undervoltage
Overcurrent BMS_ChargeOverCurrent charging of BMS
Discharge BMS_DischargeOverCurrent overcurrent of
BMS
Diagnosis & Solution
Unable to establish communication with inverter. Restart BMS; Contact the
Company’s after-sales
personnel.
Unable to establish communication among batteries. Restart BMS; Check if the
connection among
batteries is normal; Contact the Company’s after-sales
personnel. Overvoltage of single battery. Contact the Company’s after-sales
personnel.
Undervoltage of single battery. Battery is forced to charge through
inverter; Contact the Company’s after-sales
personnel.
Overcurrent charging of BMS. Restart BMS; Contact the Company’s after-sales
personnel.
Discharge overcurrent of BMS. Restart BMS; Contact the Company’s after-sales
personnel.
49
7. Troubleshooting
Error BMS_TemHigh BMS_TemLow BMS_CellImbalance BMS_Hardware_Protect BMS_Circuit_Fault BMS_Insulation_Fault BMS_VoltSensor_Fault BMS_TempSensor_Fault BMS_TempSensor_Fault BMS_Relay_Fault
Description High temperature of BMS
Low temperature of BMS
Cell imbalance of BMS
Hardware protection of BMS
Circuit fault
Insulation fault
Voltage sensor fault
Temperature sensor fault
Current sensor fault
Relay fault
Diagnosis & Solution
The temperature of BMS is too high. Let BMS cool down to normal
temperature and restart; Contact the Company’s after-sales
personnel.
The temperature of BMS is too low. Warm up BMS and restart; Contact the
Company’s after-sales
personnel.
Inconsistency of battery. Restart BMS; Contact the Company’s after-sales
personnel.
Hardware protection of BMS. Restart BMS; Contact the Company’s after-sales
personnel.
Circuit fault of BMS. Restart BMS; Contact the Company’s after-sales
personnel.
Insulation fault of BMS. Restart BMS; Contact the Company’s after-sales
personnel.
Voltage sampling fault of BMS. Restart BMS; Contact the Company’s after-sales
personnel.
Temperature sampling fault of BMS. Restart BMS; Contact the Company’s after-
sales
personnel.
Current sampling fault of BMS. Restart BMS; Contact the Company’s after-sales
personnel.
Relay contact adhesion fault of BMS. Restart BMS; Contact the Company’s after-
sales
personnel.
50
7. Troubleshooting
Error
Description
Diagnosis & Solution
BMS_Type_Unmatch
BMS type matching error
Different type of BMS.
Restart BMS; Contact the Company’s after-sales
personnel.
BMS_Version_Unmatch BMS_Manufacturer_Unmatch
BMS_SW&HWUnmatch BMS M&S_Unmatch BMS_CR_Unresponsive
S_Software_Protect BMS_536_Fault
BMS version matching error
Different type of BMS.
Restart BMS; Contact the Company’s after-sales
personnel.
BMS manufacturer matching error
Different type of BMS.
Restart BMS; Contact the Company’s after-sales
personnel.
Software and hardware mismatch error of BMS
Different type of BMS.
Restart BMS; Contact the Company’s after-sales
personnel.
BMS and battery module mismatch error
Different type of BMS.
Restart BMS; Contact the Company’s after-sales
personnel.
Inverter does not respond the charging
Charging request request. not responded Restart BMS or inverter;
Contact the Company’s after-sales personnel.
Software protection of battery module
Software protection of battery module.
Restart BMS; Contact the Company’s after-sales
personnel.
BMS voltage sampling fault.
536 fault of BMS Restart BMS; Contact the Company’s after-sales personnel.
Self-test fault BMS_ Selfchecking_Fault of BMS
Self-test fault of BMS.
Restart BMS; Contact the Company’s after-sales
personnel.
BMS_Tempdiff_Fault
Temperature different fault
BMS temperature varies greatly.
Restart BMS; Contact the Company’s after-sales
personnel.
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7. Troubleshooting
Error
Description
Diagnosis & Solution
BMS_Break
Disconnection fault of BMS
BMS sampling fault.
Restart BMS; Contact the Company’s after-sales
personnel.
BMS_Flash_Fault BMS_Precharge_Fault BMS_AirSwitch_Break
Flash fault of BMS
BMS precharge fault
Memory chip fault.
Restart BMS; Contact the Company’s after-sales
personnel.
External short circuit of BMS.
Check the external connection and restart BMS;
Contact the Company’s after-sales personnel.
Disconnection of switch break of BMS
Disconnection of switch break of BMD.
Restart BMS; Contact the Company’s after-sales
personnel.
Decommissioning
8 Decommissioning
8.1 Dismantling the Battery
Shutting down the battery unit Disconnect the cables between the BMS and
inverter; Disconnect the series wiring terminal on the battery; Disconnect the
cables.
8.2 Packing
Pack the BMS and battery modules in the original packaging. If the original
packaging is no longer available, use an equivalent carton or box that meets
the following requirements: Suitable for loads over 154.32 lbs/70.00 kg;
Properly closed and sealed.
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Maintenance
9 Maintenance
If the ambient temperature for storage is -4°F~122°F/-20~50, recharge the
batteries at least once every 3 months.
If the ambient temperature for storage is 32°F~104°F/0~40, recharge the
batteries at least once every 12 months.
If the battery(ies) has(have) not been used for more than 9 months, the
battery(ies) must be charged to at least SOC 50 % each time.
For the first installation, the interval among manufacture dates of batteries
shall not exceed 3 months.
If a battery is replaced or added for capacity expansion, each battery’s SOC
should be consistent. The max. SOC difference should be between ±5%.
If users want to increase their battery system capacity, please ensure that
the SOC of the existing system capacity is about 40%. The manufacture date of
the new battery shall not exceed 6 months; in case of exceeding 6 months,
please charge the new battery to around 40%.
In the allowable range, the relative humidity range should be between 0% and
90% RH.
Disclaimer
10 Disclaimer
Triple Power protects this product under warranty when it is installed and
used as listed in this manual. Violation of the installation procedure or use
of the product in any way not described in this manual will immediately void
all warranties on the product. Triple Power does not provide warranty coverage
or assume any liability for direct or indirect damages or defects that result
from the following causes: Force majeure (flooding, lightning strike,
overvoltage, fire, thunderstorm,
flooding etc.); Improper or noncompliant use; Improper installation,
commissioning, start up or operation (contrary to the
guidance detailed in the installation manual supplied with each product);
Inadequate ventilation and circulation resulting in minimized cooling and
natural
air flow; Installation in a corrosive environment; Damage during
transportation; Unauthorized repair attempts; Failure to adequately maintain
the equipment. An on-site inspection by a
qualified technician is possible following 120 months of continuous use
Warranty claims made beyond 120 months from date of commissioning may be
declined if it cannot be demonstrated that the equipment has been adequately
maintained; External influence including unusual physical or electrical stress
(power failure surges, inrush current, etc.); Use of an incompatible inverter
or devices; Connect to other brands of inverter without authority from our
company.
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Warranty Registration Form
For Customer (Compulsory)
Name Phone Number Address State Product Serial Number Date of Commissioning Installation Company Name Installer Name
Country Email Zip Code
Electrician License No.
For Installer
Module ( If Any )
Module Brand Module Size(W) Number of String
Number of Panel Per String
Battery ( If Any )
Battery Type Brand Number of Battery Attached Date of Delivery
Signature
Please visit our warranty website: https://www.solaxcloud.com/#/warranty to
complete the online warranty registration or use your mobile phone to scan the
QR code to register.
For more detailed warranty terms, please visit SolaX official website:
www.solaxpower.com to check it.
614.00002.07
PLEASE REGISTER THE WARRANTY IMMEDIATELY AFTER INSTALLATION! GET YOUR WARRANTY CERTIFICATE FROM SOLAX! KEEP YOUR INVERTER ONLINE & WIN SOLAX POINTS!
1
Open your camera app
and point your device
at the QR code
3
Click banner or notification when it appears on the screen
Notification Click the notification banner
OK
2
Wait for the camera to recognize
the QR code
4
Warranty registration page will be
loaded automatically
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