SAFEWAZE 018-4001 Beam Trolley Anchor Instruction Manual

018-4001
Beam Trolley
Instruction Manual

018-4001 Beam Trolley Anchor

WARNING
This product is part of a personal fall arrest, work positioning, suspension or rescue system. The manufacturer’s instructions must be provided to users of this equipment. The user must follow the manufacturer’s instructions for each component of the system. The user must read and understand these instructions before using this equipment. Manufacturer’s instructions must be followed for proper use and maintenance of this equipment. Alterations to this product, misuse of this product, or failure to follow instructions may result in serious injury or death.
IMPORTANT
Questions regarding the use, care, or suitability of this equipment for your application? Contact Safewaze.
IMPORTANT
Record identification information before using this product. Identification information may be found on the equipment label. This information should be recorded in the “Inspection Log” located at the back of this manual

OSHA 1926 Subpart M, OSHA 1910, ANSI Z359.1, and ANSI A10.32
This manual is intended to meet the manufacturer’s instructions as required by ANSI Z359 and should be used as part of an employee training program as required by OSHA.

User Information
Date of First Use: —————–
Serial#: —————–
Trainer: —————–
User: —————–

Do not throw away these instructions!
Read and understand these instructions before using equipment!

INTRODUCTION

Thank you for purchasing the Safewaze 018-4001 Beam Trolley anchor. This manual must be read and understood in its entirety, and used as part of an employee training program as required by OSHA or any applicable state agency. This manual and any other instructional material must be available to the user of the equipment. The user must understand how to safely and effectively use the 018-4001 Beam Trolley Anchor, and all fall protection equipment used in conjuction with the Beam Trolley Anchor.

APPLICABLE SAFETY STANDARDS

When used according to instructions, the 018-4001 Beam Trolley meets all applicable ANSI Z359.1 standards and OSHA regulations for fall protection. Applicable standards and regulations depend on the type of work being done, and may include state-specific regulations. Refer to local, state, and federal (OSHA) requirements for additional information concerning the governing of occupational safety regarding Personal Fall Arrest Systems (PFAS).

WORKER CLASSIFICATIONS

Understand the definitions of those who work in proximity of or may be exposed to fall hazards.

Qualified Person: “Qualified” means one who, by possession of a recognized degree, certificate, or professional standing, or who by extensive knowledge, training, and experience, has successfully demonstrated his ability to solve or resolve problems relating to the subject matter, the work, or the project.
Competent Person: “Competent person” means one who is capable of identifying existing and predictable hazards in the surroundings or working conditions which are unsanitary, hazardous, or dangerous to employees, and who has authorization to take prompt corrective measures to eliminate them.
Authorized Person: “Authorized person” means a person approved or assigned by the employer to perform a specific type of duty or duties or to be at a specific location or locations at the job site.
It is the responsibility of a Qualified or Competent person to supervise the job site and ensure safety regulations are complied with.

PRODUCT SPECIFIC APPLICATIONS

Purpose: The Safewaze 018-4001 Beam Trolley is designed to be used as part of a Personal Fall Arrest System (PFAS).

• A competent person shall train users on this equipment in accordance with OSHA and ANSI.
• Never exceed a free fall distance of 6 ft. A free fall of more than 6 ft could cause excessive arrest forces that could result in serious injury or death.
• The Safewaze 018-4001 Beam Trolley has a maximum capacity of 310 lbs including any tools, clothing, accessories, etc…, unless otherwise rated by Safewaze.
• Structures for attachment of Safewaze 018-4001 beam Trolley shall support a minimum 5,000 lbs or be designed with a safety factor of two by a Qualified Person.
• All Safewaze anchors must IMMEDIATELY be removed from service if subjected to fall arrest forces.
• Safewaze anchors shall be inspected by the end user prior to each usage and by a Competent Person other than the user every 6 months. These inspections shall be documented.

LIMITATIONS

Fall Clearance: There must be sufficient clearance below the anchorage connector to arrest a fall before the user strikes the ground or an obstruction. When calculating fall clearance, account for a MINIMUM 2’ safety factor, deceleration distance, user height, length of lanyard/SRL, and all other applicable factors. (See Figure 1)

FIGURE 1
For all applications: worker weight capacity range (including all clothing, tools, and equipment) is 130-310 lbs

Swing Falls: Prior to installation or use, make considerations for eliminating or minimizing all swing fall hazards. Swing falls occur when the anchor is not directly above the location where a fall occurs.
Always work as close to in line with the anchor point as possible. Swing falls significantly increase the likelihood of serious injury or death in the even of a fall. (See Figure 2)

COMPATIBILITY OF CONNECTORS

Connectors are compatible with connecting elements when they have been designed to work together in such a way that their sizes and shapes do not cause their gate mechanisms to inadvertently open regardless of how they become oriented. Connectors (hooks, carabiners, and D-rings) must be capable of supporting at least 5,000 lbs. (22.2 kN). Connectors must be compatible with the anchorage or other system components (see Figure 4). Do not use equipment that is not compatible. Noncompatible connectors may unintentionally disengage (see Figure 3). Connectors must be compatible in size, shape, and strength. Self-locking snap hooks and carabiners are required by ANSI Z359 and OSHA guidelines. Contact Safewaze if you have any questions about compatibility.

NOTE: SOME SPECIALITY CONNECTORS HAVE ADDITIONAL REQUIREMENTS. CONTACT Safewaze WITH QUESTIONS.

FIGURE 3 – UNINTENTIONAL DISENGAGEMENT

Using a connector that is undersized or irregular in shape (1) to connect a snap hook or carabiner could allow the connector to force open the gate of the snap hook or carabiner. When force is applied, the gate of the hook or carabiner presses against the non-compliant part (2) and forces open the gate (3). This allows the snap hook or carabiner to disengage (4) from the connection point.

MAKING CONNECTIONS

Snap hooks and carabiners used with this equipment must be double locking and/or twist lock. Ensure all connections are compatible in size, shape and strength. Do not use equipment that is not compatible.
Ensure all connectors are fully closed and locked.

Safewaze connectors (snap hooks and carabiners) are designed to be used only as specified in each product’s user’s instructions. See figure 4 for examples of inappropriate connections. Do not connect snap hooks and carabiners:

• To a D-ring to which another connector is attached.

• In a manner that would result in a load on the gate (with the exception of tie back hooks).
  NOTE: Large snap hooks must not be connected to objects which will result in a load on the gate if the hook twists or rotates. Snap hooks marked with ANSI Z359.12 and are equipped with a 3,600 lb (16 kN) gate. Check the marking on your snap hook to verify its compatibility.
  NOTE: Large throat snap hooks must not be connected to standard size D-rings or similar objects which will result in a load on the gate if the hook or D-ring twists or rotates, unless the snap hook complies with ANSI Z359.1-2007 or ANSI Z359.12  and is equipped with a 3,600 lb (16 kN) gate. Check the marking on your snap hook to verify that it is appropriate for your application.

• In a false engagement, where features that protrude from the snap hook or carabiner catch on the anchor, and without visual confirmation seems to be fully engaged to the anchor point.

• To each other.

• By wrapping the web lifeline around an anchor and securing to lifeline except as allowed for Tie Back models.

• To any object which is shaped or sized in a way that the snap hook or carabiner will not close and lock, or that roll-out could occur.

• In a manner that does not allow the connector to align properly while under load.

FIGURE 4 – INAPPROPRIATE CONNECTIONS

SPECIFIC ANCHOR APPLICATIONS

Personal Fall Arrest: The 018-4001 Beam Trolley is designed as an anchor point to support a maximum of 1 Personal Fall Arrest System (PFAS) when utilized for fall protection applications. The structure to which the anchor is attached must withstand loads applied in the directions permitted by the system of at least 5,000 lbs. Maximum allowable free fall is 6’.

Restraint: The 018-4001 Beam Trolley is authorized for use in Restraint applications. The structure to which the anchor is attached must withstand loads applied in the directions permitted by the system of at least 1,000 lbs NO free fall is permitted. Restraint systems may only be used on surfaces with slopes up to 4 / 12 (vertical / horizontal). For Restraint applications, the allowable attachment points to harness are Dorsal D-ring, Chest D-ring, Side D-rings, and Shoulder D-rings.

Work Positioning: The 018-4001 Beam Trolley is authorized for use in Work Positioning applications. Work Positioning allows a worker to be supported during suspension while freeing both hands to conduct work operations. The structure to which the Beam Trolley is attached must withstand loads applied in the directions permitted by the system of at least 3,000 lbs. Maximum allowable free fall is 2’. For positioning applications, the allowable attachment points to harness are the Side D-rings.

Rescue/Confined Space: The 018-4001 Beam Trolley is authorized for use in Rescue/Confined Space applications. Rescue systems are utilized to safely recover a worker from a confined location or after exposure to a fall. Composition of rescue systems can vary based upon the type of rescue involved. The structure to which a Beam Trolley is attached must withstand loads applied in the directions permitted by the system of at least 3,000 lbs. NO free fall is permitted. For rescue applications, the allowable attachment points to harness are Dorsal D-ring, Chest D-ring and Shoulder D-rings.

All above referenced applications have a worker weight capacity range of 310 lbs (including all clothing, tools, and equipment).

018-4001 BEAM TROLLEY COMPONENTS

018-4001 Beam Trolley Components

INSTALLATION

1. Under guidance of a Competent Person, a suitable anchor point must be chosen that meets the strength requirement, minimizes free fall, and reduces swing fall hazards. Do not work above the anchorage point.
2. The 018-4001 Beam Trolley can be installed on any beam that meets the strength requirements as defined in the SPECIFIC ANCHOR APPLICATIONS section of this manual for Personal Fall Arrest.
3. The beam to which the 018-4001 Beam Trolley is attached must be closed at both ends to ensure the Beam Trolley is not capable of rolling off either end. Pre-installed welded or bolted stops, at each end of the beam, provide the most secure safety stops for the Beam Trolley.
4. The beam must be inspected prior to installation for any defect including, but not limited to, deformities, cracks, severe corrosion, excessive paint, welding spatter or slag, icing, loose beam fasteners, or any excessive debris or condition that would potentially impede the movement of the 018-4001 Beam Trolley wheels along the surface of the beam.
5. The 018-4001- Beam Trolley is designed for use on I-Beams 3.5” to 14” wide with a maximum flange thickness of 1-3/4”. Depress the spring loaded width adjustment lever on the adjustable wheeled side plate and slide the side plates apart so the wheels clear the flange. Fit the Beam Trolley over the beam flange and slide the adjustable wheeled side plate towards the fixed side until there is approximately 1/2” between the flange edge and the rub pad on the inside of the adjustable wheel. Ensure all wheels are resting on the flange. Make sure the width adjustment lever on the adjustable wheeled side plate is engaged with the notched adjustment bar by releasing the width adjustment lever, and pulling out slightly on the adjustable wheel side plate to ensure it is locked into place. For example of installation, see Figure 6.
6. Connect the PFAS connector to the Beam Trolley and ensure proper Beam Trolley attachment and function by exerting a sharp tug. The Beam Trolley should smoothly track along the beam with the users movements.
7. User should work directly under the 018-4001 Beam Trolley at all times, and ensure that the load direction placed on the 018-4001 does not exceed 30 degrees from the vertical in any direction.

INSTALLATION EXAMPLE

WARNING

• Users should consult with their doctor to verify ability to safely absorb the forces of a fall arrest event. Fitness level, age, and other health conditions can greatly affect an individuals ability to withstand fall arrest forces. Women who are pregnant, individuals considered minors must not use any Safewaze equipment.
• Never alter any part of a lanyard or add/remove components. Safewaze shall not be held responsible for injury or death due to tampering.
• Anchors that are exposed to fall arrest forces MUST be IMMEDIATELY removed from service and destroyed.
• Failure to follow these instructions and warnings could result in serious injury or death in the event of a fall.
• A preplanned rescue procedure in the event of a fall is required. The rescue plan must be specific to the project. The rescue plan must allow for employees to rescue themselves, or to be promptly rescued by alternative means.
• Harnesses or connectors selected for use with any Safewaze anchor must be compatible in size and configuration. User must ensure compatibility of snap hooks, carabiners and other connectors. Any connection which could allow disengagement must be eliminated. Snap hooks and carabiners must be self locking and self closing and must never be hooked to each other.
• A Competent Person must conduct an analysis of the workplace and anticipate where workers will be conducting their duties, the route they will take to reach their work, and the existing and potential fall hazards they may be exposed to. The Competent Person must choose the fall protection equipment to be utilized.
• Do not misuse equipment.
• Equipment designated for fall protection must never be used to lift, hang, support or hoist tools or equipment unless specifically certified for such use.

INSPECTION

• Safewaze Anchors shall be inspected prior to each use by the user and at least every 6 months by a Competent Person. Annual inspections shall be documented. Severity of conditions during use may neccesitate increased frequency of documented inspections.
• Anchors that fail inspection MUST be removed from service.
• Prior to each use, inspect the 018-4001 Beam Trolley for deficiencies or damage, including, but not limited to, sharp edges, rough edges, deformations, corrosion, pits, burrs, chemical exposure, extreme heat exposure, or missing or illegible labels. If any deficiencies or defects are found, the 018-4001 must IMMEDIATELY be removed from service.
• The 018-4001 Beam Trolley must be inspected at least every 6 months by a Competent Person other than the user. Competent person inspections must be recorded in the inspection log included in this manual and on the inspection grid label on the 018-4001.

WARRANTY
Safewaze warrants its products are free from defects in materials and construction under normal use and service. Liability is not accepted for abuse, modification, improper use, destructive activity and contaminated exposure.

MAINTENANCE & STORAGE

The 018-4001 Beam Trolley can be cleaned with water and mild soap if necessary.
User should remove all dirt, possible corrosives, and contaminants from the anchor prior to, and after each use. Never use any type of corrosive substance to clean the 018-4001.
Excess water should be blown out with compressed air. Hardware can be wiped off with a clean, dry cloth.
When not in use, store the 018-4001 Beam Trolley in a cool dry area where it will not be exposed to extreme light, extreme heat, excessive moisture, or possibly corrosive chemicals or materials.

LABELS

Manufacture Date: XX/XX
Serial #: XXXXXXX

800-230-0319
Part# 018-4001
Beam Trolley
Min. Break Strength: 5,000 lbs
Materials: Aluminum, Stainless Steel, Ertalon® nylon wheels
Capacity: 130-310 lbs including clothing, tools, etc.
OSHA 1926.502 ANSI Z359.1

WARNING! THIS EQUIPMENT IS DESIGNED FOR USE AS A FALL PROTECTION ANCHOR. USER MUST READ AND FOLLOW INSTRUCTIONS SUPPLIED WITH THIS PRODUCT AT TIME OF SHIPMENT. FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH. AVOID CONTACT WITH HAZARDS INCLUDING BUT NOT LIMITED TO, HEAT, CHEMICALS, ELECTRICITY, AND SHARP OR ABRASIVE EDGES AND SURFACES. MAKE ONLY COMPATIBLE CONNECTIONS. REFER TO INSTRUCTIONS FOR APPROPRIATE INSTALLATION AND CONNECTION METHODS. USER MUST INSPECT BEFORE EACH USE. COMPETENT PERSON MUST INSPECT AT LEAST ONCE EVERY 6 MONTHS AND PUNCH CORRESPONDING MONTH/YEAR ON INSPECTION GRID.

IF UNIT FAILS INSPECTION
REMOVE FROM SERVICE

INSPECTION LOG

Safewaze
225 Wilshire Ave SW
Concord, NC 28025
PHONE: 800-230-0319
FAX: 704-262-9051
EMAIL: info@safewaze.com
Web: safewaze.com

References

• Fall Protection and Safety Equipment | Safewaze Inc.

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