Genie GS-4655 Series Lift Connect Access Manager Instruction Manual

GS-4655 Series Lift Connect Access Manager
Instruction Manual

Lift Connect™ Access Manager
Refer to Models Included for model and serial number information

Introduction

Observe and Obey:

• This procedure shall be completed by a person trained and qualified on the repair of this machine.
• Immediately tag and remove from service a damaged or malfunctioning machine.
•  Repair any machine damage or malfunction before operating the machine.

Before Starting Installation:

• Read, understand and obey the safety rules and operating instructions in the appropriate operator’s manual.
• Be sure that all necessary tools and parts are available and ready for use.
•  Read this procedure completely and adhere to the instructions. Attempting shortcuts may produce hazardous conditions.

Note: These installation instructions only apply to the Genie models and serial number ranges listed within this document.
If you have any further questions regarding these instructions or need assistance, please contact Genie Product Support at one of the following telephone numbers:

Models Included

GS-1432m
GS-1932m| GS32MD-101
GS32MP-101
GS32MT-101
GS-1530
GS-1532
GS-1930
GS-1932| GS3014A-134509
GS3015C-17993
GS3015D-2588
GS3016P-142281
GS-2032
GS-2632
GS-3232| GS3214A-120635
GS3215C-14486
GS32D-101
GS3216P-142676
GS-2046
GS-2646
GS-3246| GS4614A-118307
GS4615C-14486
GS4615D-2217
GS4616P-138362
GS-4046| GS46D-20101
GS-4047| GS4715C-2072
GS4715D-1106
GS4716P-101
GS-4655| GS55D-101

Tools Required:

• 11/32 inch wrench
• Small flathead screwdriver
• Flathead screwdriver
• Wire crimper
• Wire stripper
• Cable tie gun or wire cutters

Optional tools:

• 3/16 in / 4,75 mm drill bit
• 1/2 in / 13 mm drill bit
• Drill motor
• Center punch
• Hammer
• Deburring tool

Components of Kit 1311275GT

Components of Kit 1311276GT

Components of Kit 1322179GT

GS-1432m| GS-1932m|
---|---|---
Description| Genie part number| Qty.
Cable tie, 4 in, black| 21121GT| 6
Screw, HHF, 1/4-20 x 1, 8, ZAG| 824079GT| 2
Screw, PHPM, 8-32 x .75, ZAG| 1253490GT| 2
Flat washer, 8, SAE, ZAG| 1257390GT| 2
Nylock nut, 8-32, 8, ZAG| 1271081GT| 2
Access management keypad| 1296895GT| 1
Access management harness| 1296896GT| 1
Bracket, access manager| 1308575GT| 1
Access manager users guide| 1312446GT| 1
Installation instructions| 1310577GT| 1

GS32m Models
Note: Perform this procedure on a firm, level surface with the machine in the stowed position.

1. Turn the key switch to the off position and push in the red Emergency Stop button to the off position at the ground controls.

2. Secure the keypad to the bracket using the provided retaining fasteners.
   Note: Pay attention to the orientation of the bracket.
   Genie part numbers 1296895GT, 1308575GT, 1253490GT, 1257390GT, 1271081GT 1. keypad
   2 bracket
   3 retaining fasteners

3. Remove and discard the retaining fasteners from the keypad mounting location on the chassis side plate. Mount the keypad assembly using the provided retaining fasteners.
   Genie part number 824079GT 1 chassis side plate
   2 keypad assembly
   3 retaining fastener

4. Route the keypad harness inside the chassis above the top hinge of the ground controls compartment.
   Note: Refer to the Cable Routing Diagram that is appropriate for your machine.

5. Open the ground controls compartment.

6. Locate and disconnect the telematics module from the 12 pin gateway harness.
   Note: The telematics device is mounted to the front of the drive chassis between the steer tires.
   Procedure
   

7. Connect the telematics module to the 12 pinconnector of the provided access management harness.
   Genie part number 1296896GT
   Note: Harness connectors are keyed for proper installation.
   Notce Component damage hazard. Improper connections will result in damage to the telematics module and it is not covered under warranty. example of keyed harness connector

8. Connect the 12 pin connector of the access management harness to the gateway harness connector.

9. Route the 5 pin connector through the chassis to the access manager keypad harness.

10. Secure the harness in the chassis with cable ties. Genie part number 21121GT

11. Put the Access Manager user guide in the manual storage box located on the machine. Genie part number 1312446GT

All Other Models
Note: Perform this procedure on a firm, level surface with the machine in the stowed position.

1. Turn the key switch to the off position and push in the red Emergency Stop button to the off position at the ground controls.
   Note: Machines not pre-drilled for access manager, continue with step 2. Machines that are pre-drilled for access manager, continue to step 5.

2. Working at the ground control side, mark the locations on the side of the entry ladder to drill the required holes.
   Note: Refer to the Drilling Diagram that is appropriate for your machine.

3. Using a 3/16 in / 4,75 mm drill bit, drill and deburr the two holes required to mount the keypad.

4. Using a 1/2 in / 13 mm drill bit, drill and deburr the remaining holes required to route and secure the harness.

5.  Mount the keypad and bracket using the provided retaining fasteners.
   Note: Illustration is for reference only. Location will vary by model. Refer to the Cable Routing Diagram that is appropriate for your machine.
   Genie part numbers 1296895GT, 1299991GT, 1256698GT, 1257390GT, 1271081GT 1 entry ladder
   2 bracket
   3 keypad
   4 retaining fasteners

6. Install the button cable ties.
   Note: Illustration is for reference only. Location and quantity will vary by model. Refer to the Cab Routing Diagram that is appropriate for your machine.
   Genie part number 40928GT 1 entry ladder
   2 button cable tie

7.  Route the keypad harness down the inside of the ladder and secure with the button cable ties.
   Note: Refer to the Cable Routing Diagram that is appropriate for your machine.

8. Open the ground controls compartment.

9.  Locate and disconnect the telematics module from the 12 pin gateway harness.
   Note: The telematics device is mounted to the top of the drive chassis and its plug is routed down into the chassis.

10.  Connect the telematics module to the 12 pin connector of the provided access management harness. Genie part number 1296896GT or 1296897GT
    Note: Harness connectors are keyed for proper installation.
    Component damage hazard.  Improper connections will result in damage to the telematics module and it is not covered under warranty.
    example of keyed harness connector

11. Connect the 12 pin connector of the access management harness to the gateway harness connector.

12. Route the 5 pin connector through the chassis towards the entry ladder and connect it to the access manager keypad harness.

13. Secure the harness in the chassis with cable ties. Genie part number 21121GT

14. Put the Access Manager user guide in the manual storage box located on the machine. Genie part number 1312446GT

Software Version
Note: Not all machines will require a software update.

1. Verify the software version on your machine.
2. Turn the key switch to ground control and pull out the Red Emergency Stop button to the on position.
3.  Read and record the software version displayed on the LCD screen. Software Version:

Note: Refer to the following chart to determine if the machine software requires updating.

Note: Models with a software version listed is the minimum requirement to support Access Manager and does not require an immediate software update.
Genie recommends updating the machine software to receive the latest updates and features available. Refer to the Genie Firmware website.
Note: Models with a lower version level must update the system software. Refer to Firmware Site Download.
Firmware Site Download
Note: Access to the internet is required to perform this procedure.
Note: Turning off your pop up blocker may be required to perform this procedure.

1. Go to the Genie Firmware site. https://www.genielift.com/en/support/firmware
2. From the drop-down menu, select the model that is appropriate for your machine.
3. Under Application Firmware, select the Firmware File.
4. Follow the prompts for Terms of Service and Submit.
5.  Navigate to the Downloads folder on your computer and locate the .zip folder.
6. Right click on the file and select Extract All. Save the files to your desktop.
7.  Close your internet browser.
8.  Update the software using the installation instructions located in the .zip folder.

Access Manager Activation

1. Navigate to the Options menu on the machine and verify Lift Connect is selected.
2. To complete activation of your Access Manager keypad please contact the Lift Connect team. email to: mailtoAWP.LiftConnectSubscriptions@terex.com

Drilling Diagram GS-1530, GS-1532, GS-1930, GS-1932 GS-2632, GS-3232, GS-2646, GS-3246 GS-4047 GS-4655 Cable Routing Diagram   GS- 1330m

Cable Routing Diagram
GS-1530, GS-1532, GS-1930, GS-1932
Note: Ladder type may vary by serial number. GS-2032, GS-2046
Note: Ladder type may vary by serial number.

Cable Routing Diagram
GS-2632, GS-3232, GS-2646, GS-3246
Note: Ladder type may vary by serial number. GS-4046
Note: Ladder type may vary by serial number. Cable Routing Diagram
GS-4047 GS-4655
Note: Ladder type may vary by serial number.

Part No. 1310577GT
Lift Connect™ Access Manager
Original Instructions
First Edition
First Printing
Part No. 1310577GT
May 2023

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