DOMETIC CA67869P Series Control Rebuild Kit Instruction Manual

INSTALLATION INSTRUCTIONS
‘S’ Control Rebuild Kits

CA67869P Series Control Rebuild Kit

NOTICE!
Installer: these instructions contain important safety information and must be forwarded to the boat owner.

WARNING!
This control must be entirely disassembled and re-assembled to install contents of these kits. Because proper assembly and cable adjustment is so important to the boat’s performance, we recommend this conversion be completed by a boat dealer or boat repair  facility. In all cases, remove cables from control first.

Tools required

• Multi purpose marine grease to coat Nyliner bearing(s)
• Low strength thread-locker to coat threads of item 10 on re-assembly
• Philips head screwdriver
• Slotted head screwdriver
• Allen wrench 4 mm
• Torque wrench

S Series housing kit

Remove in order:

• Items 12, 13, 14, 15 to remove control from dash.
• Item 23.
• Item 20. Handle will pull out.
• Item 18.
• Items 17 & 28. Lower frame housing will be isolated.
• Items 10.
• Item 22 from housing.

Reassemble in reverse order.
Torque side screws, item 17, to 25–32 in. lb.

 16
22
9
8
17
28
23| ousing
Bearing
Top Plate
Plate Screws
Side Screws
Side Washers
Tapered Screw
Instruction| 1
1
1
2
2
2
1
1| 1
2
1
2
4
4
2
1

S Series handle kit

Remove in order:

• Items 12, 13, 14, 15 to remove control from dash.
• Item 23.
• Item 20. Handle will pull out.
• Item 18.
• Item 17 & item 28.
• Lower frame.
• Item 22 from item 16.

Reassemble in reverse order.

Item No.| Description| Single S Control| Twin S Control
---|---|---|---
| | CA67866P| A67867P
 20
18
21
11
22
23
19
19| Handle
Brake Pin
Detent Screw
Brake Screw
Nyliner Bearing
Tapered Screw
Red Knob
Black Knob
Instruction| 1
1
1
1
1
1
1
1
1| 2
1
2
2
2
2
1
1
1

S Series hardware replacement kit

Remove in order:

• Items 12, 13, 14, 15 to  remove control from dash.
• Item 23.
• Item 20. Handle will pull out.
• Item 18.
• Item 17 & item 28.
• Lower frame.
• Item 22 from item 16.

Reassemble in reverse order.

Torque side screws, item 17, to 25–32 in. lb.

Item No.| Description| Single S Control| Twin S Control
---|---|---|---
| | CA67868P| A67869P
 1
2
4
5
7
11
12
13
15
15
17
18
21
22
27
28| Cotter Pin
Cable Pivot
Shim
Clamp
Screw
Brake Screw
Mounting Screw
Flat Washer
Spring Washer
Nut
Side Screw
Brake Pin
Detent Screw
Nyliner Bearing
Nut
Side Washer
Instruction| 1
1
1
1
2
1
4
4
4
4
2
1
1
1
2
2
1| 2
2
2
2
4
2
4
4
4
4
4
1
2
2
4
4
1

Parts illustration

Figure 1.

Copy Part# IS-67863, Rev. 9
Date: 05/2023 YOUR LOCAL DEALER
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YOUR LOCAL SUPPORT
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YOUR LOCAL SALES OFFICE
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A complete list of Dometic companies, which comprise the Dometic Group, can be found in the public filings of:
DOMETIC GROUP AB
DOMETIC GROUP AB Hemvärnsgatan 15 SE-17154 Solna Sweden
4445104071 IS-67863

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