ET200AL Industry Mall Siemens Russia User Guide

: June 15, 2024
: SIEMENS

Table of Contents

ET200AL Industry Mall Siemens Russia
Product Information
Product Usage Instructions
Added value for a host of applications
Allrounder with impressive benefits
Overview of modules
Accessories
TIA Portal
TIA Selection Tool
PRONETA V2.3
Assembly lines for the USA
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

ET200AL Industry Mall Siemens Russia

Product Information

Specifications

Flexible mounting: Front or side screw connection in all mounting positions
Color-coded sockets and connecting cables for easy connections
PROFINET or PROFIBUS connectivity
Plastic enclosure suitable for moving applications with accelerations of 5 g (continuous) and 10 g (maximum)
Electronic short-circuit protection and automatic restart after power interruption or module replacement
Safety feature allows shutdown of actuators in groups on a safety-related basis

Product Usage Instructions

Mounting
The SIMATIC ET 200AL modules can be installed easily in any position, whether vertically or horizontally, with front or side screw attachments. Follow these steps for mounting:

Choose the desired mounting position.
Securely attach the module using a front or side screw connection.
Incorporate the sensors and actuators using M8 or M12 connection technology.

Connections
Wiring is simplified with color coding for sockets and connecting cables. Follow these steps for easy connections:

Identify the color-coded sockets on the module.
Select the appropriate connecting cables.
Attach the cables to the sockets.
For cable retention, use cable ties directly on the module.

Connectivity
The SIMATIC ET 200AL modules can be connected to either PROFINET or PROFIBUS. Follow these steps for connectivity:

Choose the desired network protocol (PROFINET or PROFIBUS).
Connect the modules to the network using the appropriate interface module.

Safety
The SIMATIC ET 200AL modules allow the shutdown of actuators in groups on a safety-related basis. Follow these steps for safety shutdown:

Determine the necessary performance level according to risk assessment standards.
Assign the performance level to the outputs of the SIMATIC ET 200AL modules.

FAQ

Q: Can the SIMATIC ET 200AL modules be mounted in any position?
A: Yes, the modules can be easily mounted in any position, whether vertically or horizontally, with front or side screw attachments.
Q: What type of connections are supported by the SIMATIC ET 200AL modules?
A: The modules support M8 or M12 connection technology.
Q: Can the SIMATIC ET 200AL modules be connected to both PROFINET and PROFIBUS?
A: Yes, the modules can be connected to either PROFINET or PROFIBUS.
Q: What is the maximum acceleration that the SIMATIC ET 200AL modules can withstand?
A: The modules can withstand accelerations of 5 g (continuous) and 10 g (maximum).
Q: Do the SIMATIC ET 200AL modules have any safety features?
A: Yes, the modules have electronic short-circuit protection and can automatically restart after a power interruption or module replacement. They also allow the shutdown of actuators in groups on a safety-related basis.

Added value for a host of applications

Flexible mounting
Front or side screw connection in all mounting positions. SIMATIC ET 200AL modules can be installed easily in any position, whether installed vertically or horizontally, with front or side screw attachment. They are mounted on site directly onto the machine or assembly line and incorporate the sensors and actuators by means of M8 or M12 connection technology.
Clear, easy connections
Wiring is simplified by color coding for sockets and the appropriate connecting cables. Cables can be retained by attaching cable ties directly to the module. The modules can be connected to PROFINET or PROFIBUS. Module identification labels ensure greater clarity.
IO-Link interface
With IO-Link specification V1.1 it is possible to transfer current device and master parameters automatically to the IO-Link device – no additional engineering is required when replacing a device. The versatile IO-Link Master features adjustable parameters and diagnostic functions and can be adapted as required.
Greater reliability
Thanks to its plastic enclosure, the SIMATIC ET 200AL is particularly suitable for moving applications with accelerations of 5 g (continuous) and 10 g (maximum). The modules have electronic short-circuit protection and restart automatically after a power interruption or module replacement. The reduced amount of wiring minimizes the risk of a cable break.
Ruggedness
SIMATIC ET 200AL modules comply with protection class IP65/67, making them extremely robust. They are suitable for use at temperatures between –25 and +55 degrees Celsius. The high degree of protection ensures the modules are splash and dustproof, as well as oil-tight. The non-flammable plastic enclosure reduces weight but is nevertheless robust and the devices remain stable when subjected to strong vibration (5 g).
Safety
Actuators can be shut down in groups on a safety-related basis per performance level d via the outputs of the SIMATIC ET 200AL modules. The necessary performance level is determined or assigned as part of the risk assessment according to EN ISO 13849-1.

ET 200AL in IP65/67– by means of an ET 200AL PROFIBUS/PROFINET interface module, the ET 200AL I/O modules are combined in two rows to form one station.

$ET200AL-Industry-Mall-Siemens-Russia-fig- $7$$

Allrounder with impressive benefits

Whether in engineering, installation, or operation: The SIMATIC ET 200AL IO system offers a wealth of benefits – making it the ideal system for a host of applications.

Impressive installation

Simple installation in all mounting positions – even where space is very limited
Front and side screw connection is possible on a flat surface or on aluminum support profiles
Flexible connection to PROFINET or PROFIBUS or easy integration into SIMATIC ET 200SP (interface module or CPU)
Simple wiring thanks to color-coded sockets

Impressive engineering and configuration

Fast and convenient configuration and commissioning via the TIA Portal with CAx-compliant labeling of all interfaces
Consistent system diagnostics due to standardized engineering
Configuration control for implementing flexible machine concepts

Impressive operation

Extensive IO quantity structure with module widths of 30 or 45 mm and up to 32 modules per station
Integration of sensors and actuators via M8 and M12 connection technology
All modules are designed with high IP65/67 degrees of protection
For use in ambient temperatures from –25 to +55 °C
PROFIenergy functionality

Integration of ET 200SP:
The ET 200AL IO modules are integrated into ET 200SP via the BU-Send and BA- Send 1xFC modules. Data is exchanged between the ET 200AL IO modules and the higher-level controller via the interface module of the ET 200SP or the ET 200SP CPU directly.

$ET200AL-Industry-Mall-Siemens-Russia-fig- $8$$

Integrated counting function in the new digital hybrid module DIQ 16×24 V DC/0.5 A, 8x M12:

Type of configuration 2x count or 4x count with 2 or 4 counters
Counting frequency 2 kHz
Counting width 32 bit
Direction of counting can be configured
GATE function
Parameterizable diagnostics and process alarms

Overview of modules

Interface modules

Peripheral modules

Accessories

Connection cables and plugs for ET-Connection
$ET200AL-Industry-Mall-Siemens-Russia-fig- $11$$ | For internal bus connection ET-Connection M8

• Preassembled at both ends with 2x M8 connectors

• 4-pin, shielded

• PVC or PUR cable

• Preassembled at both ends with 2x M8 angled connectors

• 4-pin, shielded

• PVC or PUR cable

• Preassembled at one end with 1xM8 connector

• 4-pin, shielded

• PVC or PUR cable

• Preassembled at both ends with 2x M8 connectors

• 4-pin, shielded

• PVC or PUR cable

| length 0,2 m| 6ES7194-2+H02-0AD0*
M8 plug for ET-Connection, 4-pin, shielded| 6ES7194-2AB00-0AA0
Connection cables and plugs for power supply
$ET200AL-Industry-Mall-Siemens-Russia-fig- $12$$ | Power cable M8

• Preassembled at both ends with M8 plug and M8 socket

• 4-pin

• PVC or PUR cable

• Preassembled at both ends with M8 plug angled and M8 angled sockets

• 4-pin

• PVC or PUR cable

• Preassembled at one end with M8 socket

• 4-pin

• PVC or PUR cable

| length 2,0 m| 6ES7194-2+H20-1AC0
length 5,0 m| 6ES7194-2+H50-1AC0
length 10,0 m| 6ES7194-2+N10-1AC0
length 15,0 m| 6ES7194-2+N15-1AC0
M8 power plug, pin insert, 4-pin| 6ES7194-2AA00-0AA0
M8 power plug, socket insert, 4-pin| 6ES7194-2AC00-0AA0
ET-Connection Fast Connect Stripping Tool for fast stripping of the ET- Connection bus cable

Identification labels 10 x 5 mm RAL9016, consisting of 200 labels on the frame, 40 labels per frame

| 6ES7194-2KA00-0AA0

6ES7194-2BA00-0AA0

Replace the »+« in the MLFB for the required variant: L for PVC cable; and M for PUR cable.

TIA Portal

The Totally Integrated Automation Portal (TIA Portal) is more than just an engineering system – it supports machine builders and plant operators through consistent engineering and transparent operation as well as the optimum implementation of digital workflows.
Digital Workflow with TIA Portal – this concept stands for open, virtual, and networked working with flexible cloud solutions, commissioning with a digital virtual twin and open interfaces for greater connectivity.
Integrated Engineering with the TIA Portal shortens your time-to-market, for example through coordinated collaboration in interdisciplinary teams, and by automatic generation of the automation solution instead of manual programming.
Transparent Operation with TIA Portal – enhance your productivity, employing data consistency and transparency in production, for example. And utilize Energy Management for greater energy transparency and to save energy per ISO 50001. siemens.com/tia-portal.

TIA Selection Tool

The TIA Selection Tool offers you a smart, time-saving option for selecting devices and components for Totally Integrated Automation. With this tool, you can quickly, easily, and reliably select, configure, and order components from the entire SIMATIC portfolio. Smart selection wizards ensure error-free orders. Required modules, devices, and networks are generated automatically and compared with each other. Thanks to this simple application, you can enjoy time savings of 80 percent during the design phase. You can import the generated configuration directly into the TIA Portal, which saves you even more time during engineering! siemens.com/tia-selection- tool.

PRONETA V2.3

PRONETA simplifies the commissioning and configuration of your PROFINET network. The topology of your network is read automatically. You can manually adapt the address parameters of your SIMATIC ET 200AL station or simply apply the parameters from a template. I/O modules are configured, controlled, and monitored using PRONETA. The test results are recorded. siemens.com/proneta.

Assembly lines for the USA

$ET200AL-Industry-Mall-Siemens-Russia-fig- $16$$

Rodotec AG develops assembly systems for the industry – from simple transfer systems and semi-automatic workstations to fully automated production plants.

Assembly line supports workers – controller monitors work steps
Rodotec produced a semi-automatic assembly line for a car manufacturer. Along the 24-meter-long line, components are bolted and pressed into place at ten modular workstations connected via a bus cable. Hydraulic and pneumatic tools support the workers with the assembly. With the aid of monitoring via the controller and the final test, hydraulic modules can be manufactured without a fault.

Rodotec’s customer requirement was that no control cabinets were to be installed at the individual modules along the assembly line. IO modules with IP65/67 protection were requested instead. Only the controller of the complete assembly line is housed in a control cabinet. Due to its compactness and flexible expansion and assembly options, the SIMATIC ET 200AL IO system has practically forced its way into this role. The controller was configured and programmed with the TIA Portal. The fast commissioning, integrated diagnostics, and the possibility of option handling can all be mentioned as advantages.

Discover the SIMATIC ET 200AL

Latest additions to the portfolio: M8 and new M12 modules
Greater channel density and extended module spacing
Safe shutdown of actuators per SIL 2
Halogen-free PUR connection cables

Find out more at: siemens.com/et200al.

Publisher Siemens AG 2017 Digital Factory
P.O. Box 48 48 90026 Nuremberg, Germany
Article No.: DFFA-B10148-02-7600
Printed in Germany Dispo 06318 WS03172.0

Subject to changes and errors.
The information provided in this document contains merely general descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of the contract. To protect plants, systems, machines, and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions only form one element of such a concept.

For more information about industrial security, please visit siemens.com/industrialsecurity

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