EDrive 2DM556S Digital Stepper Drive Instruction Manual

EDrive 2DM556S Digital Stepper Drive

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Thanks for selecting JMC stepper motor driver. We hope that the superior performance, outstanding quality,  excellent cost performance of our product can help you accomplish your motion control project.
The content in this manual has been carefully prepared and is believed to be accurate, but no responsibility is assumed for inaccuracies.

Overview

The 2DM556S is a two phase digital stepper driver based on DSP. Its Micro step resolutions and output current are  programmable. And it has advanced control algorithm, whichcan brings a unique level of system smoothness, provides optimum torque and mid-range instability. The control algorithm of Multi- Stepping can make stepper motor has smooth system performance. The control algorithm of torque compensation can improve the torque of motor in the high speed.
The control algorithm of motor self-test and parameter auto-setup technology offers optimum responses with different motors and easy-to-use. The control algorithm of smoothness can enhance the acceleration and deceleration of motor. Its unique features make the 2DM556S to be an ideal solution for applications.

Features

• Multi-Stepping inside, Small noise, low heating, smooth movement
• Torque compensation in high speed
• Variable current control technology, High current efficiency
• Accelerate and decelerate control inside, Great improvement in smoothness of starting or stopping the motor
• Support PUL/DIR and CW/CCW modes
• Storage the position of motor
• Optically isolated input and compatible with 5V or 24V
• User-defined micro steps
• Micro-step resolutions and Output current programmable
• Over current and over voltage protection
• Automatic detection, flexible selection of pulse edge count mode;
• Green light means running while red light means protection or off line

Ports Introduction

Control Signal Input Ports

Power Interface Ports

Technological Index

gases
Operating Temperature| +70℃ Max
Storage Temperature| -20℃~+80℃
Humidity| 40~90%RH
Cooling method| Natural cooling or forced air cooling

Connections to Control Signal

Connections to Common Anode

Remark :
VCC is compatible with 5V or 24V;

Connections to Common Cathode

Remark :
VCC is compatible with 5V or 24V;

Connections to Differential Signal

Remark :
VCC is compatible with 5V or 24V;

Connections to 232 Serial Communication Interface

Sequence Chart of Control Signals

In order to avoid some fault operations and deviations, PUL, DIR and ENA should abide by some rules, shown as following diagram:

Remark

a. t1: ENA must be ahead of DIR by at least 5μs. Usually, ENA+ and ENA- are NC (not connected).
b. t2: DIR must be ahead of PUL active edge by 6μs to ensure correct direction;
c. t3: Pulse width not less than 2.5μs;
d. t4: Low level width not less than 2.5μs.

DIP Switch Setting

Introduction Of SW-2

Current Setting

The SW-2 current setting is in the following table.

Standstill current Setting

SW4 is used for setting the standstill current , “off” means the standstill current is set to be half of the selected dynamic current or other current, which can be set by the HISU, the details can be seen in the tenth sections. While “on” means the standstill current is set to be the same as the selected dynamic current.

Micro steps Setting

The micro steps setting is in the following table. And the micro steps can be also setting through the HISU. The details can be seen in the tenth sections.

SW-2 micro steps setting is in the following table

Introduction Of SW-1

The SW-1 switch is mainly a number of auxiliary functions, the auxiliary functions of the first three switch are respectively motor self detection, pulse counting mode and single pulse selection; Fourth and fifth are set for the smoothing coefficient, and the last one is reserved.

SW-1 switches auxiliary functions are shown in the following table

The smooth coefficients of the SW-1 switches are shown in the following table

Faults alarm and LED flicker frequency

limit.
2| Voltage reference error in the drive
3| Parameters upload error in the drive
4| Error occurs when the input voltage exceeds the drive’s voltage limit.

Appearance and Installation Dimensions

Typical Connection

Here is the typical connection of 2DM556S.

Parameter Setting

The parameter setting method of 2DM556S drive is to use a HISU adjuster through the 232 serial communication ports, only in this way we can set the parameters we want. There are a set of best default parameters to the corresponding motor which are carefully adjusted by our engineers, users only need refer to the following table, specific condition and set the correct parameters.

Actual value = Set value × the corresponding dimension

Mode| Definition| Range| Dime nsion| Drive Restart| Default Value
---|---|---|---|---|---
P1| Current loop Kp| 0—4000| 1| Y| 1000
P2| Current loop Ki| 0—1000| 1| Y| 100
P3| Damping coefficient| 0—500| 1| N| 30
P4| Amplitude of first resonance point| 0—100| 1| N| 0
P5| Phase of first resonance point| 0—100| 1| N| 0
P6| Amplitude of second resonance point| 0—100| 1| N| 0
P7| Phase of second resonance point| 0—100| 1| N| 0
P8| Anti-resonance coefficient| 0—500| 1| N| 100
P9| Anti-resonance coefficient| 0—500| 1| N| 80
P10| Enable signal level| 0—1| 1| N| 1
---|---|---|---|---|---
P11| Edge of the pulse| 0—1| 1| N| 0
P12| Reserved| | | |
P13| Command Type| 0—1| 1| Y| 0
P14| User-defined micro steps| 4—1000| 50| Y| 0
P15| Time of standstill current| 0—4000| 1ms| N| 1000
P16| Percentage of standstill current| 0—100| 1| Y| 50
P17| Speed smoothness| 0—10| 1| Y| 0
P18| Enable of position memory| 0—1| 1| Y| 1
P19| User-defined resistance of motor| 0—100| mh| Y| 0
P20| User-defined inductance of motor| 0—100| 0.1Ohm| Y| 0
P21| Result of position memory| 0—128| 1| | 0
P22| Reserved| | | |

There are total 22 parameter configurations, use the HISU to download the configured parameters to the drive, the detail descriptions to every parameter configuration are as follows:

Current loop Kp (P1)

Current loop Ki (P2)

| The P1 and P2 is used to set Kp and Ki of Current loop at the moment of power-on. When the motor is turning, the Kp and Ki is got by the Self-tuning algorithm.
Damping coefficient (P3)| This parameter is used to change the damping coefficient in case of the desired operating state is under resonance frequency. This parameter is useful

in high speed.

Amp 1 — 2

Phase 1 — 2 (P4,P5,P6,P7)

| 2DM556S Driver provides robust anti-resonance control to stop the vibrations and maintain equilibrium.

Amp1 and Phase1 is Phase adjustment for 1st and Amplitude adjustment for 1st resonance area respectively. Usually between 0.6rps and 1.2rps.

Amp2 and Phase2 is Phase adjustment for 2nd and

Amplitude adjustment for 2nd resonance area respectively. Usually between 1.2rps and 2.4rps.

|
Enable signal level| This parameter is set to control the Enable Input signal level. 0 means high, while 1 means low.
(P10)|
---|---
Edge of the pulse (P11)| This parameter is set to choice the edge of the input pulse. 0 means rising edge, while 1 means falling edge.
User-defined micro steps ((P14)| This parameter is set of user-defined micro steps. The actual micro steps = the set value × 50. For example, if the parameter is 4, the micro steps is 4 × 50 =800. But If this parameter is 0, which means micro steps is set by the outer DIP switches.
Time of standstill current (P15)| This parameter is set the time when the standstill current is set to be half of the selected dynamic current or other current.
Percentage of standstill current (P16)| This parameter is set the percentage of standstill current.
Speed smoothness (P17)| This parameter is set to control the smoothness of the speed of the motor while acceleration or deceleration, the larger the value, the smoother the speed in acceleration or deceleration.

Enable of position memory (P18)| This parameter is set to enable the function of position memory. 0 means disable, while 1 means enable. If set 1, the 2DM556S can remember the position of motor in the next time of power on.
---|---
User-defined inductance of motor (P19)| This parameter is set the inductance of motor. 0 means 2DM556S gets the inductance by control algorithm of Parameter auto-setup , while 1 means 2DM556S gets the inductance through user sets.
User-defined resistance of motor (P20)| This parameter is set the resistance of motor. 0 means 2DM556S gets the resistance by control algorithm of Parameter auto-setup , while 1 means 2DM556Sgets the resistance through user sets.
Result of position memory (P21)| This parameter is set to control the smoothness of Display the result of position memory

Processing Methods to Common Problems and

Faults

Power on power light off

• No power input, please check the power supply circuit. The voltage is too low.

Power on red alarm light on

• Please check the motor is connected with the drive.
• The stepper digital drive is over voltage or under voltage. Please lower or increase the input voltage.

After input pulse signal but the motor not running

• Please check the input pulse signal wires are connected in reliable way.
• Please make sure the input pulse mode is corresponding with the real input mode.
• The Driver is disabled.

References

• Industrial Supplies, Bearings, Mechanical Power Transmission - Motion
• 深圳混合伺服驱动器,闭环步进驱动器,一体化伺服电机,步进电机,运动控制器厂家-深圳市杰美康机电有限公司

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