CHAMPION 201083 8500 Watt Dual Fuel Gas Propane Generator Instruction Manual
- June 15, 2024
- Champion
Table of Contents
- CHAMPION 201083 8500 Watt Dual Fuel Gas Propane Generator
- Product Information
- Product Usage Instructions
- FAQs
- INTRODUCTION
- IMPORTANT SAFETY INSTRUCTIONS
- CONTROLS AND FEATURES
- ASSEMBLY
- OPERATION
- MAINTENANCE
- SPECIFICATIONS
- WARRANTY
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
CHAMPION 201083 8500 Watt Dual Fuel Gas Propane Generator
Product Information
8500W Dual Fuel Electric Start Generator
Specifications
- Model Number: 201083
- Power Output: 8500W
- Fuel Type: Dual Fuel (Gasoline and Propane) Electric Start
- Meets ANSI/PGMA G300-2018 Safety and Performance Standard
- Covered by U.S. Patent Numbers: 10,862,414 and other patents pending
Product Usage Instructions
Safety Precautions
Before operating the generator, it is important to read and understand the safety precautions outlined in the operator’s manual. Failure to do so could result in serious injury. Keep the manual with the product at all times.
Carbon Monoxide Safety
Carbon monoxide is a deadly gas that can be produced by generators. To ensure the safety of your family, always take the following precautions:
- Take the generator outside and operate it in a well-ventilated area.
- Educate yourself about carbon monoxide risks to better protect your family.
- Install carbon monoxide detectors in your home.
- Keep the generator away from doors, windows, and garages.
- If you experience symptoms of carbon monoxide poisoning, leave the area immediately.
- Point the fumes away from nearby people.
For more information on carbon monoxide safety, visit www.TakeYourGeneratorOutside.com.
Controls and Features
The generator is equipped with various controls and features to ensure easy operation. Refer to the operator’s manual for detailed instructions on using these controls.
Assembly
Before using the generator, follow these steps for assembly:
- Unpack the generator.
- Install the wheel kit as per the instructions provided.
- Connect the battery following the specified guidelines.
- Add engine oil to the appropriate level.
- Add fuel (gasoline or propane) to the generator.
- Ensure proper grounding of the generator.
Operation
To operate the generator:
- Refer to the operator’s manual for starting and stopping procedures.
- Use the controls to adjust power output and other settings as required.
- Monitor fuel levels and refill when necessary.
- Follow recommended maintenance procedures for optimal performance.
Maintenance
Regular maintenance is essential to keep the generator in good working condition. Refer to the operator’s manual for detailed maintenance instructions, including oil changes, filter replacements, and spark plug inspections.
Storage
If the generator will be stored for an extended period, follow the storage guidelines provided in the operator’s manual. This includes draining fuel, protecting against corrosion, and storing in a dry and secure location.
Specifications
- Generator Specifications: See page 32 of the manual
- Engine Specifications: See page 32 of the manual
- Oil Specifications: See page 32 of the manual
- Fuel Specifications: See page 32 of the manual
- Battery Specifications: See page 32 of the manual
- Temperature Specifications: See page 32 of the manual
FAQs
Q: Can I use this generator indoors?
A: No, it is important to operate the generator outside in a well-ventilated area to prevent carbon monoxide buildup.
Q: Can I use both gasoline and propane fuels simultaneously?
A: No, the generator is designed to run on either gasoline or propane. Choose one fuel type based on your preference and availability.
Q: How often should I perform maintenance on the generator?
A: Regular maintenance should be performed as outlined in the operator’s manual. This includes oil changes, filter replacements, and spark plug inspections. The frequency may vary based on usage and operating conditions.
Q: Can I leave the generator running unattended?
A: It is not recommended to leave the generator running unattended for safety reasons. Always monitor the generator during operation.
OPERATOR’S MANUAL
MODEL #201083 8500W DUAL FUEL ELECTRIC START GENERATOR
REGISTER YOUR PRODUCT ONLINE at
championpowerequipment.com
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions
which should be read and understood before operating the product. Failure to
do so could result in serious injury. This manual should remain with the
product.
Specifications, descriptions and illustrations in this manual are as accurate
as known at the time of publication, but are subject to change without notice.
This product meets the requirements of the PGMA (Portable Generator
Manufacturers’ Association) standard ANSI/PGMA G300-2018 (Safety and
Performance of Portable Generators).
Covered by one or more of the following U.S. Patent Numbers: 10,862,414 and
other U.S. and foreign patents pending.
REV 20231024
Champion Power Equipment, Inc.
CARBON MONOXIDE KILLS
CARBON MONOXIDE SAFETY: THE BIG PICTURE
As the only safe way to use a portable generator, taking your generator
outside is absolutely mandatory to keep your family safe from carbon monoxide.
But there’s even more you can do. By educating yourself about all carbon
monoxide risks, you’ll be better prepared to protect your family from this
colorless, oderless threat.
ALWAYS READ MANUAL THE OPERATOR’S
MANUAL FIRST
KNOW THE SYMPTOMS
· Headache
· Dizziness
· Nausea
· Fatigue
· Shortness of breath
STAY ALERT WITH CARBON MONOXIDE DETECTORS
KEEP IT OUTSIDE AND AWAY FROM DOORS, WINDOWS, AND GARAGES
IF YOU FEEL SYMPTOMS, LEAVE RIGHT AWAY
POINT FUMES AWAY FROM NEARBY PEOPLE
www.TakeYourGeneratorOutside.com
201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
FOR PARTS BREAKDOWN
Search by model number at
championpowerequipment.com
3
201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment (CPE) product.
CPE designs, builds, and supports all of our products to strict specifications
and guidelines. With proper product knowledge, safe use, and regular
maintenance, this product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and completeness of the
information in this manual at the time of publication, and we reserve the
right to change, alter and/or improve the product and this document at any
time without prior notice.
CPE highly values how our products are designed, manufactured, operated, and
serviced as well as providing safety to the operator and those around the
generator. Therefore, it is IMPORTANT to review this product manual and other
product materials thoroughly and be fully aware and knowledgeable of the
assembly, operation, dangers and maintenance of the product before use. Fully
familiarize yourself, and make sure others who plan on operating the product
fully familiarize themselves too, with the proper safety and operation
procedures before each use. Please always exercise common sense and always err
on the side of caution when operating the product to ensure no accident,
property damage, or injury occurs. We want you to continue to use and be
satisfied with your CPE product for years to come.
When contacting CPE about parts and/or service, you will need to supply the
complete model and serial numbers of your product. Transcribe the information
found on your product’s nameplate label to the table below
CPE TECHNICAL SUPPORT TEAM
1-877-338-0999
MODEL NUMBER
201083
SERIAL NUMBER
INTRODUCTION
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to possible
dangers. The safety symbols, and their explanations, deserve your careful
attention and understanding. The safety warnings do not by themselves
eliminate any danger. The instructions or warnings they give are not
substitutes for proper accident prevention measures.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE
NOTICE indicates information considered important, but not hazard-related
(e.g., messages relating to property damage).
DATE OF PURCHASE
PURCHASE LOCATION
4
201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Cancer and Reproductive Harm www.P65Warnings.ca.gov
DANGER
Generator exhaust contains carbon monoxide, a colorless, odorless, poisonous
gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or
death. If you start to feel dizzy or weak, get to fresh air immediately.
OPERATE GENERATOR OUTDOORS ONLY IN A WELL VENTILATED AREA AND POINT EXHAUST
AWAY. DO NOT operate the generator inside any building, including garages,
basements, crawlspaces and sheds, enclosure or compartment, including the
generator compartment of a recreational vehicle. DO NOT allow exhaust fumes to
enter a confined area through windows, doors, vents or other openings.
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains
carbon monoxide. This is a poison you cannot see or smell. NEVER use inside a
home or garage, EVEN IF doors and windows are open. ONLY use OUTSIDE and far
away from windows, doors, and vents.
Install battery-operated carbon monoxide alarms or plug-in carbon monoxide
alarms with battery back-up according to the manufacturer’s instructions.
DANGER
Tampering with the CO Shield® system will result in a hazardous condition and
will void your warranty. Removing the CO Shield® module will not allow the
generator to start.
IMPORTANT SAFETY INSTRUCTIONS
DANGER
Operate equipment with guards in place. Rotating parts can entangle hands,
feet, hair, clothing and/or accessories. Traumatic amputation or severe
laceration can result.
Keep hands and feet away from rotating parts. Tie up long hair and remove
jewelry. DO NOT wear loose-fitting clothing, dangling drawstrings or items
that could become caught.
DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles. DO NOT use electrical cords that are
worn, damaged or frayed. Use only Champion electrical cords for proper
application. DO NOT operate generator in wet weather. DO NOT allow children or
unqualified persons to operate or service the generator. Use a ground fault
circuit interrupter (GFCI) in damp areas and areas containing conductive
material such as metal decking. Connection to your home’s electrical system
requires a listed 30A transfer switch installed by a licensed electrician and
approved by the local authority having jurisdiction. The connection must
isolate the generator from the utility power and must comply with all
applicable laws and electrical codes.
WARNING
Do not use generator for medical life support uses.
In case of emergency, call 911 immediately. NEVER use this product to power
life support devices or life support appliances. Inform your electricity
provider immediately if you or anyone in your household depends on electrical
equipment to live. Inform your electrical provider immediately if a loss of
power would cause you or anyone in your household to experience a medical
emergency.
5
201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
WARNING
Spark from removed spark plug wire can result in fire or electrical shock.
When servicing the generator: Disconnect the spark plug wire and place it
where it cannot contact the plug or any other metal object. DO NOT check for
spark with the plug removed. Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on contact. Combustible
material can catch fire on contact.
DO NOT touch hot surfaces. Avoid contact with hot exhaust gases. Allow
equipment to cool before touching. Maintain at least 3 ft. (91.4 cm) of
clearance on all sides to ensure adequate cooling. Maintain at least 5 ft.
(1.5 m) of clearance from combustible materials.
WARNING
Rapid retraction of the recoil cord will pull hand and arm towards the engine
faster than you can let go. Broken bones, fractures, bruises or sprains could
result. Unintentional startup can result in entanglement, traumatic amputation
or laceration.
When starting engine, pull the recoil cord slowly until resistance is felt and
then pull rapidly to avoid kickback. DO NOT start or stop the engine with
electrical devices plugged in and turned on.
WARNING
Although the generator contains a spark arrester, maintain a minimum distance
of 5 ft. (1.5 m) from dry vegetation to prevent fires.
CAUTION
Exceeding the generator’s running capacity can damage the generator and/or
electrical devices connected to it.
DO NOT overload the generator. DO NOT tamper with the governed speed. DO NOT
modify the generator in any way.
IMPORTANT SAFETY INSTRUCTIONS
CAUTION
Start the generator and allow the engine to stabilize before connecting
electrical loads. Connect electrical equipment in the off position, and then
turn them on for operation. Turn electrical equipment off and disconnect
before stopping the generator.
CAUTION
Improper treatment or use of the generator can damage it, shorten its life or
void the warranty.
Use the generator only for intended uses. Operate only on level surfaces. DO
NOT expose generator to excessive moisture, dust, or dirt. DO NOT allow any
material to block the cooling slots. If connected devices overheat, turn them
off and disconnect them from the generator. DO NOT use the generator if:
Electrical output is lost Equipment sparks, smokes or emits flames
Equipment vibrates excessively
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201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
Fuel Safety
DANGER
GASOLINE, GASOLINE VAPORS AND PROPANE (LPG) ARE HIGHLY FLAMMABLE AND
EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors: Gasoline is highly flammable and explosive.
Gasoline can cause a fire or explosion if ignited. Gasoline is a liquid fuel
but it’s vapors can ignite. Gasoline is a skin irritant and needs to be
cleaned up
immediately if spilled on skin or clothes. Gasoline has a distinctive odor,
this will help detect potential
leaks quickly. In any petroleum gas fire, flames should not be extinguished
unless by doing so the fuel supply valve can be turned OFF. This is because if
a fire is extinguished and a supply of fuel is not turned OFF, then an
explosion hazard could be created. Gasoline expands or contracts with
ambient temperatures. Never fill the gasoline tank to full capacity, as
gasoline needs room to expand if temperatures rise. LPG: LPG is highly
flammable and explosive. LPG is under pressure and can cause a fire or
explosion if ignited. LPG is heavier than air and can settle in low places
while dissipating. LPG has a distinctive odor added to help detect potential
leaks quickly. In any petroleum gas fire, flames should not be extinguished
unless the fuel supply valve is turned OFF. This is because if a fire is
extinguished and a supply of fuel is not turned OFF, then an explosion hazard
could be created. When exchanging LPG cylinders, be sure the cylinder valve
is of the same type. Always keep the LPG cylinder in an upright position.
LPG will burn skin if it comes in contact with it. Keep any and all LPG away
from skin at all times. When adding or removing gasoline: DO NOT light or
smoke cigarettes. Turn the generator off and let it cool for at least two
minutes before removing the gasoline cap. Loosen the cap slowly to relieve
pressure in the tank. Only fill or drain gasoline outdoors in a well-
ventilated area.
IMPORTANT SAFETY INSTRUCTIONS
DO NOT pump gasoline directly into the generator at the gas station. Use an
approved container to transfer the fuel to the generator. DO NOT overfill the
gasoline tank. Always keep gasoline away from sparks, open flames, pilot
lights, heat and other sources of ignition. When starting the generator: DO
NOT attempt to start a damaged generator. Make certain that the gasoline cap,
air filter, spark plug, fuel lines and exhaust system are properly in place.
Allow spilled gasoline to evaporate fully before attempting to start the
engine. Make certain that the generator is resting firmly on level ground.
When operating the generator: DO NOT move or tip the generator during
operation. DO NOT tip the generator or allow fuel or oil to spill. When
transporting or servicing the generator: Make certain that the fuel valve is
in the OFF position and the gasoline tank is empty. For LPG compatible models,
be sure that the LPG cylinder is disconnected and stored securely away from
the generator. Disconnect the spark plug wire. When storing the generator:
Store away from sparks, open flames, pilot lights, heat and other sources of
ignition. Do not store generator, gasoline or LPG cylinders near furnaces,
water heaters, or any other appliances that produce heat or have automatic
ignitions.
WARNING
Never use a gasoline container, gasoline tank, LPG connector hose, LPG
cylinder or any other fuel item that is broken, cut, torn or damaged.
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201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Safety and Dataplate Labels
These labels warn you of potential hazards that can cause serious injury. Read
them carefully. If a label comes off or becomes hard to read, contact
Technical Support Team for possible replacement.
A C
B
Top
D
Back LABEL
A
1028-L-SF-E
DANGER
PELIGRO
DANGER
Using a generator indoors CAN KILL El uso de un generador en
Utiliser une génératrice à l’intérieur
YOU IN MINUTES. Generator exhaust interiores PUEDE MATARLO EN PEUT VOUS TUER EN QUELQUES
contains carbon monoxide. This is a MINUTOS. El escape del
MINUTES. L’échappement de la
poison you cannot see or smell.
generador contiene monóxido de génératrice contient du monoxyde de
carbono. Éste es un veneno que no carbone. Il s’agit d’un poison que vous
se puede ver ni oler.
ne pouvez ni voir ni sentir.
· NUNCA lo use dentro del hogar ni · Ne l’utilisez JAMAIS dans la
el garaje, INCLUSO SI las puertas maison ou le garage MÊME SI les
NEVER use inside a home or garage,
ONLY use OUTSIDE and far away from
y ventanas están abiertas. · Úselo SÓLO a la INTEMPERIE
EVEN IF doors and windows, doors, lejos de ventanas, puertas, y
windows are open. and vents.
orificios de ventilación.
portes et les fenêtres sont ouvertes. · Utilisez la UNIQUEMENT À L’EXTÉRIEUR, loin des fenêtres, portes et trappes de ventilation.
E
Side DESCRIPTION Safety Symbols/ CO Danger
B
UNLEADED FUEL ONLY. Minimum octane
rating of 87. Maximum 10% ethanol.
GASOLINA REGULAR SOLAMENTE. 87 octanos como mínimo. Máximo de etanol de 10%.
ESSENCE SANS PLOMB SEULEMENT.
Indice d’octane minimal de 87. Maximum 10 % d’éthanol.
1110-L-OP-B
Fuel
ACTION LABEL ETIQUETA DE ACCIÓN
CO Shield® Action
ÉTIQUETTE D’ACTION
AUTOMATIC SHUTOFF YOU MUST: APAGADO AUTOMÁTICO USTED DEBE:
automatic shutoff
EXHAUST EL ESCAPE L’ECHAPPEMENT
C
ARRÊT AUTOMATIQUE VOUS DEVEZ :
Move generator to an open, outdoor area. Point exhaust away. Don’t run
generators in enclosed areas (e.g. not in house or garage).
Mover el generador a un área abierta a la intemperie. Apunte el escape
alejado. No corra los generadores en áreas cerradas (ej. no en una casa o
garaje).
Move to fresh air and get medical help if sick, dizzy or weak.
Mueva al aire fresco y obtenga asistencia medica si está
*See CO Shield®
enfermo, mareado, o débil. Déplacer le générateur vers un espace extérieur
POINT AWAY
en plein air. Garder l’échappement loin. Ne pas Aller à l’air frais et obtenir de faire fonctionner les générateurs dans un espace l’aide médicale si malade, clos (ex., pas dans une maison ou un garage). étourdi ou faible.
DIRIJA ALEJADO DIRIGER LOIN
1607-L-SF-C
section
WARNING
ADVERTENCIA
AVERTISSEMENT
1035-L-SF-C
D
DO NOT TOUCH!
Operation of this equipment may create sparks that can start ¡NO TOCAR! Los gases de La operación de este equipo puede producir chispas que pueden provocar
NE PAS TOUCHER! Les gaz Cet équipement peut créer des étincelles et provoquer un incendie dans la
Exhaust gases, muffler fires around dry vegetation. A spark arrestor may be
escape, el silenciador y los incendios alrededor de la vegetación seca. Un supresor de chispas puede que d’échappement, le silencieux végétation sèche. Un pare-étincelles peut être requis. L’utilisateur doit
and engine components required. The operator should contact local fire agencies for compnonentes del motor están sea necesario. El operador debe comunicarse con las agencias locales de
et les pièces du moteur sont communiquer avec le service d’incendie local pour connaître les lois et
Hot Surface
are extremely HOT and laws and regulations relating to fire prevention requirements. extremadamente CALIENTES y bomberos para las leyes y reglamentos relativos a los requisitos de prevención extrêmement CHAUDS et les règlements en matière de prévention des incendies. Si elle est
cause burns.
If installed, clean every 100 hours or every season.
causan quemaduras.
de incendios. Si está instalado, limpie cada 100 horas o cada temporada.
peuvent causer des brûlures. installée, nettoyez la génératrice toutes les 100 heures ou chaque saison.
CHAMPION POWER EQUIPMENT, INC. 12039 SMITH AVENUE SANTA FE SPRINGS, CA 90670 USA / É.-U. 1-877-338-0999
FREQUENCY (Hz) FRÉQUENCE (Hz)
RPM TR / MIN
60 3600
MAX AMBIENT TEMP. 104°F TEMP. AMBIANTE MAX. 40°C
H INSULATION CLASS
CLASSE D’ISOLATION
3001-L-PR-A
E
WWW.CHAMPIONPOWEREQUIPMENT.COM MADE IN CHINA / FABRIQUÉ EN CHINE
PHASE PHASE
1
MODEL MODÈLE
201083
POWER FACTOR FACTEUR DE PUISSANCE
1.0
GASOLINE WATTS WATTS D’ESSENCE
PROPANE WATTS WATTS AU PROPANE
8500 7650
SERIAL NO. N° DE SÉRIE
XXXXXXXXXXXX
AC VOLTS VOLTS C.A.
120/240
XXXX MANUFACTURE DATE
DATE DE FABRICATION
AC AMPS AMPÈRES C.A.
70.8/35.4
Dataplate
8
201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Safety Symbols
Some of the following symbols may be used on this product. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you
to more safely operate the product.
SYMBOL
MEANING
Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual before using this product.
Clearance. Keep all objects at least 5 feet (1.5m) from generator. Heat from the muffler and exhaust gas can ignite combustible objects.
Ground. Consult with local electrician to determine grounding requirements
before operation.
Electric Shock. Failure to use in dry conditions and to observe safe practices
can result in electric shock. Improper connections to a building can allow
current to backfeed into utility lines, creating an electrocution hazard. A
transfer switch must be used when connecting to a building.
Fire/Explosion. Fuel and its vapors are extremely flammable and explosive.
Fire or explosion can cause severe burns or death. Keep generator at least 5
feet (1.5m) from all objects to prevent combustion.
Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface.
Open Flame Alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from smoking, open flames, sparks, pilot lights, heat, and other ignition sources.
Wet Conditions Alert. Do not expose to rain or use in damp locations.
9
201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Operation Symbols
Some of the following symbols may be used on this product. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you
to more safely operate the product.
SYMBOL
Start
MEANING
SYMBOL
Hertz
MEANING
On
Volts
Gasoline Valve Off Neutral Bonded to Frame. Neutral circuit IS electrically
connected to the frame/ground of the generator. Circuit Breaker Reset: Push
Circuit Breaker Reset: Flip
Locking Receptacle
Gasoline Operation
Run time Propane Hose Inlet Choke Run Ground Terminal Gasoline Tank: Full
Propane Operation Stop or Off
Gasoline Tank: Empty
High CO Warning. Move generator to an open, outdoor area. Move to fresh air
and get medical help if sick, dizzy or weak.
CO Shield System Fault. Electrical issue, end of life.
10
201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
Quick Start Label Symbols
Some of the following symbols may be used on this product. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you
to more safely operate the product.
1
2
3
4
5
6
7
10W-30
1
2
3004-L-OP-A
Starting the Engine – Manual Start
DANGER
Move generator outside and far away from windows, doors and intake ventilation
covers.
1. Check oil level. Recommended oil is 10W-30.
2. Add fuel. Check gasoline level. When adding gasoline, use a minimum octane
rating of 87 and an ethanol content of 10% or less by volume.
3. Turn fuel select dial to the “GASOLINE RUN” position. 4. Move the choke
lever the “CHOKE” position. 5. Pull the recoil cord. 6. Move the choke lever
to the “RUN” position. 7. Plug in desired device.
Stopping the Engine
1. Turn off and unplug all connected electrical loads.
2. Turn the fuel select dial to the “ENGINE STOP” position.
For adding fuel and starting the engine with LPG see Add Fuel: Propane (LPG)
in Assembly section and Starting the Engine: Propane (LPG) in the Operation
section.
For Electric Start, see “Starting the Engine” section in the Operation
section.
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201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
CONTROLS AND FEATURES
CONTROLS AND FEATURES
Read this operator’s manual before operating your generator. Familiarize
yourself with the location and function of the controls and features. Save
this manual for future reference.
Generator
3
1
2
4
15
5
14 13
7 6
8
10
11
12
9
1. Gasoline Tank 7.7 gal. (29.1 L) 2. Gasoline Level 3. Fuel Cap Remove
to add fuel. 4. Choke Used to start the engine. 5. Air Filter Protects the
engine by filtering dust and debris
from the intake air. 6. Recoil Starter Used to manually start the engine. 7.
Fuel Select Dial Used to select proper fuel for operation
and stop the generator.
8. LPG Inlet Used to connect LPG fuel source to generator. 9. Never Flat
Wheels 9.5 in. (24.1 cm) 10. Oil Fill Cap/Dipstick Used to check and fill
oil level. 11. Battery Provides 12V DC power the starting system. 12.
Support Leg 13. Ground Terminal Consult an electrician for local grounding
regulations. 14. Folding Handle Used to move unit by lifting and rolling on
wheels. Do not use to lift or carry the unit. 15. Control Panel See Control
Panel section.
12
201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
Control Panel
3 1
CONTROLS AND FEATURES
4
2
A
B
C
1. Intelligauge See Intelligauge section.
2. Ignition Switch Used to start the engine electrically.
3. Circuit Breakers (Flip Reset) Protects the generator against electrical
overloads.
4. Circuit Breakers (Push Reset) Protects the generator against electrical
overloads.
Fuel Select Dial
3
2
RECEPTACLES
120V AC, 30A Locking (NEMA L5-30R)
1
4
W A
May be used to supply electrical power for operation of 120 Volt AC, 30 Amp, single phase,
60 Hz electrical loads.
BY
CC
120/240V AC, 30A Locking (NEMA L14-30R) May be used to supply electrical power
for operation of 120/240 Volt AC, 30 Amp, single phase, 60 Hz electrical
loads.
(4×) 120V AC, 20A GFCI (NEMA 5-20R) May be used to supply electrical power for
operation of 120 Volt AC, 20 Amp, single phase, 60 Hz electrical loads.
1. Gasoline Run 2. Gasoline Off 3. Engine Stop 4. Propane Run
13
201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
Intelligauge with CO Shield®
Four mode digital meter for displaying voltage, frequency, session run time,
total run time. A. CO Shield® LED The CO Shield® technology monitors
for accumulation of poisonous carbon monoxide (CO) gas produced by engine
exhaust when the generator is running. If CO Shield® detects elevated levels
of CO gas, it automatically shuts off the engine.
- *See CO Shield section for more information
CONTROLS AND FEATURES
A
MODE
1
Voltage (V)
Example: 120 volts
DESCRIPTION Output voltage of the generator.
2 Frequency (H) Example: 60.0 hertz
Output frequency in hertz.
3
Run Time (R)
Example: 6 hours
Run time of the generator for the current session
4 Total Run Time Example: 16 hours
Total run time of the generator since first operation
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201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
Parts Included
Accessories 6.5 ft. (2 m) LPG Hose with Regulator……………………….. 1 Engine
Oil………………………………. 37.2 fl. oz. (1100 ml) Oil Funnel ………………………………………………….. 1
Assembly Parts Wheels 9.5 in. (24.1 cm) Never Flat Wheel (A) ……………………. 2 Wheel
hub cap (B) ………………………………………. 2 Roll Pin (C) ……………………………………………… 2 Large R-clip
(D) …………………………………………. 2 Support Legs Support Leg with Vibration Mounts (E)
…………………… 2 Flange Bolt (M8×48) (F) …………………………………. 4 Flange Lock Nut (M8)
(G)………………………………… 4
A
Tools Needed
Wrench/Socket set (metric) Pliers
E
CONTROLS AND FEATURES
C
D
B
G F
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201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
ASSEMBLY
Your generator requires some assembly. It must be properly serviced with fuel
and oil before operation.
If you have any questions regarding the assembly of your generator, call our
Technical Support Team at
1-877-338-0999. Please have your serial
number and model number available.
Unpacking
1. Set the shipping carton on a solid, flat surface.
2. Remove everything from the carton except the generator.
3. Carefully cut each corner of the box from top to bottom. Fold each side
flat on the ground to provide a surface area to work with the generator.
Install the Wheel Kit CAUTION
The wheel kit is not intended for over-the-road use.
Install the Wheels 1. Before adding fuel and oil, tip the generator onto it’s
recoil
end. 2. Slide the roll pin (C) through the wheel (A) from the outside. 3.
Slide the roll pin through the mount point on the frame. 4. Insert r-clip (D)
into hole at end of roll pin. 5. Install hub cap (B) on wheel. 6. Repeat to
attach the second wheel.
A
D
B
ASSEMBLY
Install the Support Leg 1. Attach the support leg (E) to the generator frame
with flange
bolts (F) and flange lock nuts (G). 2. Slowly tip the generator back down so
that it rests on the
wheels and support Leg.
G
F
E
Connect the Battery
1. Cut cable tie on each side of battery connector. 2. Push two halves of
battery connector together tightly.
C
Add Engine Oil
WARNING
DO NOT attempt to crank or start the engine before it has been properly filled
with the recommended type and amount of oil. Damage to the generator as a
result of failing to follow these instructions will void your warranty.
NOTICE
The generator rotor has a sealed, pre-lubricated ball bearing that requires no
additional lubrication for the life of the bearing.
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201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
NOTICE
The recommended oil type for typical use is 10W-30 automotive oil. However,
using the listed conventional oils shown in the “Recommended Engine Oil Type”
chart may be used for typical use including the first 5 hours of the break-in
run time period of the engine. If running generator in extreme temperatures,
refer to the “Recommended Engine Oil Type” chart.
Recommended Engine Oil Type 10W-30
5W-30
10W-40
5W-30 Full Synthetic
°F -20
0
20 40 60 80 100 120
°C -28.9 -17.8 -6.7 4.4 15.6 26.7 37.8 48.9
Ambient temperature
1. Place the generator on a flat, level surface. 2. Remove oil fill
cap/dipstick to add oil. 3. Using a funnel, add up to 37.2 fl. oz. (1100 ml)
of oil (included)
and replace oil fill cap/dipstick. DO NOT OVERFILL.
ASSEMBLY
NOTICE
Check oil level often during the break-in period. Refer to the Maintenance
section for recommended service intervals.
CAUTION
This engine is equipped with a low oil shut-off and will stop when the oil
level in the crankcase falls below the threshold level.
NOTICE
The first 5 hours of run time are the break-in period for the unit. During the
break in period stay at or below 50% of the running watt rating and vary the
load occasionally to allow stator windings to heat and cool. Adjusting the
load will also cause engine speed to vary slightly and help seat piston rings.
After the 5 hour break-in period, change the oil.
NOTICE
Synthetic oil may be used after the 5 hour initial break-in period. Using
synthetic oil does not decrease the recommended oil change interval. Full
synthetic 5W-30 oil will aid in starting in cold ambient < 41º F (5º C)
temperatures.
4. Check engine oil level at every use and add as needed.
MAX OIL DIP STICK
NOTICE
Once oil has been added, a visual check should show oil about 1-2 threads from
running out of the fill hole. When using the dipstick to check oil level, DO
NOT screw in the dipstick while checking.
Add Fuel
DANGER
Gasoline vapors are highly flammable and extremely explosive.
DO NOT light or smoke cigarettes. Fire or explosion can cause severe burns or
death. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump
gasoline directly into the generator. Use an approved container to transfer
the fuel to the generator. Never use a gasoline container, gasoline tank, or
any other fuel item that is broken, cut, torn or damaged. DO NOT overfill the
gasoline tank. Always keep fuel away from sparks, open flames, pilot lights,
heat and other sources of ignition.
Use clean, fresh, regular unleaded gasoline with a minimum octane rating of 87
and an ethanol content of 10% or less by volume. y b c DO NOT mix oil with
gasoline. 1. Remove the gasoline cap.
17
201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
2. Slowly add gasoline to the tank. Tank is full when gasoline reaches red
circle on screen. DO NOT OVERFILL. Gasoline can expand after filling. A
minimum of ¼ in. (6.4 mm) of space left in the tank is required for gasoline
expansion, although more than ¼ in. (6.4 mm) is recommended. Gasoline can be
forced out of the tank as a result of expansion if overfilled, and can affect
the stable running condition of the generator.
3. The approximate fuel level is shown on the fuel gauge on top of the fuel tank.
Empty
Full
ASSEMBLY
WARNING
Pouring gasoline too fast through the fuel screen may result in gasoline
splashing over the generator and operator while filling.
NOTICE
The generator engine works well with 10% or less ethanol blended gasoline.
When using ethanol-gasoline blends there are some issues worth noting:
Ethanol-gasoline blends can absorb more water than
gasoline alone. These ethanol blends can eventually separate, leaving
water or a watery goo in the tank, fuel valve and carburetor. The compromised
gasoline can be drawn into the carburetor and cause damage to the engine
and/or create potential hazards. If a fuel stabilizer is used, confirm that
it is formulated to work with ethanol-gasoline blends. Any damages or
hazards caused by using ethanol blended gasoline higher than 10% by volume,
improperly stored gasoline, and/or improperly formulated stabilizers, are not
covered by manufacturer’s warranty. It is advisable to always shut off the
gasoline supply and run the engine to starvation after each use. See Storage
instructions for extended non-use.
4. Screw on the gasoline cap and wipe away any spilled fuel.
CAUTION
Use unleaded gasoline with a minimum octane rating of 87 and an ethanol
content of 10% or less by volume.
DO NOT light cigarettes or smoke when filling the tank. DO NOT mix oil and
gasoline. DO NOT overfill the tank. Fill tank to approximately ¼ in. (6.4 mm)
below the top of the tank to allow for gasoline expansion. DO NOT pump
gasoline directly into the generator at the pump. Use an approved fuel
container to transfer the gasoline to the generator. DO NOT fill tank indoors.
DO NOT fill tank when the engine is running or hot.
Add Fuel: Propane (LPG)
Connecting an LPG cylinder
1. Make sure the fuel select dial is in the “ENGINE STOP” position.
2. Remove the rubber protective plug from the female connector of the LPG
hose.
3. Pull and hold the outer collar of the female connector and insert it over
the male connector. Release outer collar. Pull on the hose to make sure it’s
connected to the generator.
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201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
4. Connect the other end of the LPG hose to the LPG cylinder valve and hand
tighten.
5. Open valve on LPG cylinder and check all connections for leaks by wetting
the fittings with a solution of soap and water. Bubbles which appear or
bubbles which grow indicate that a leak exists. If a leak exists at a fitting
then turn off the valve on the cylinder and tighten the fitting. Turn the
valve back on and recheck the fitting with the soap and water solution. If the
leak continues or if the leak is not at a fitting then do not use the
generator and contact customer service.
NOTICE
The LPG hose included with this unit works with standard 20, 30, and 40
pound LPG tanks.
Verify the requalification date on the cylinder has not expired.
Always position the cylinder so the connection between the cylinder valve
and generator inlet won’t cause sharp bends or kinks in the LPG hose.
CAUTION
Do not allow children to tamper or play with the LPG cylinder or hose
connections.
CAUTION
Use approved LPG cylinders equipped with an OPD (overfilling prevention
device) valve. Always keep the cylinder in a vertical position with the valve
on top and installed at ground level on a flat surface. Cylinders must not be
installed near any heat source and should not be exposed to sun, rain, and
dust. When transporting and storing, turn off the cylinder valve and generator
LPG valve, and disconnect the cylinder. Plug the outlet, usually by a plastic
protective cap, if one is available. Keep cylinders away from heat and
ventilated when in a vehicle.
WARNING
If there is a strong smell of LPG: Close valve on the cylinder. Check all
connections for leaks by wetting the fittings with a solution of soap and
water. Bubbles which appear or bubbles which grow indicate that a leak exists.
Do not smoke or light a cigarette, or check for leaks using a match, open
flame source or lighter. Contact a qualified technician to inspect and repair
an LPG system if a leak is found, before using the generator.
ASSEMBLY
Grounding
Your generator must be properly connected to an appropriate ground to help
prevent electric shock.
WARNING
Failure to properly ground the generator can result in electric shock.
A ground terminal connected to the frame of the generator has been provided
(see Controls and Features for terminal location). For remote grounding,
connect a length of heavy gauge (12 AWG minimum) copper wire between the
generator ground terminal and a copper rod driven into the ground. We strongly
recommend that you consult with a qualified electrician to ensure compliance
with local electrical codes. Neutral Floating Neutral circuit IS NOT
electrically connected to the frame/
ground of the generator. The generator (stator winding) is isolated from the
frame and
from the AC receptacle ground pin. Electrical devices that require a
grounded receptacle pin
connection will not function if the receptacle ground pin is not functional.
Neutral Bonded to Frame Neutral circuit IS electrically connected to the
frame/ground of the generator. The generator system ground connects lower
frame crossmember below the alternator. The system ground is connected to the
AC neutral wire.
- See your Specifications section for specified type of grounding.
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201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
OPERATION
OPERATION
CO Shield® – Carbon Monoxide (CO) Detection and Auto-shutoff System
CO Shield® technology monitors the accumulation of carbon monoxide (CO), a
poisonous gas produced by engine exhaust when the generator is running. If CO
Shield® detects unsafe elevated levels of CO gas, it automatically shuts off
the engine.
CO SHIELD® IS NOT A SUBSTITUTE FOR AN INDOOR CARBON MONOXIDE ALARM OR FOR
INDOOR OPERATION.
DO NOT allow engine exhaust fumes to enter a confined area through windows,
doors, vents or other openings.
Generators must ALWAYS be used outdoors, far away from occupied buildings with
engine exhaust pointed away from people and buildings.
AUTOMATIC SHUTOFF SEE ACTION LABEL APAGADO AUTOMÁTICO VEA ETIQUETA DE ACCIÓN
SERVICE REALICE UN SERVICIO
Move the generator far away to an open, outdoor area and point the exhaust
away from people and buildings. Once relocated to a safe area, the generator
can be restarted, and the proper electrical connections made. Introduce fresh
air and ventilate the location where the generator shut off. When restarting,
the red and yellow LED will blink ten (10) times simultaneously to indicate
the LED is working.
NOTICE
This blinking LED light does not indicate CO Shield® is working, as CO Shield®
is working at all times when the generator is running. Also, the LED light
will not blink (10) times if the generator was restarted within 1 minute after
it was manually shut off. This does not occur if generator shut off from a
high CO event.
If misused and operated in an unapproved and unsafe location that results in the accumulation of poisonous CO gas inside an enclosed or partially enclosed space, for example a house, garage or a garage with the door partially open, CO Shield® will automatically shut off the generator and then will illuminate a blinking red LED light. Read the action label for next steps.
ACTION LABEL ETIQUETA DE ACCIÓN ÉTIQUETTE D’ACTION
AUTOMATIC SHUTOFF YOU MUST: APAGADO AUTOMÁTICO USTED DEBE: ARRÊT AUTOMATIQUE VOUS DEVEZ :
Move generator to an open, outdoor area. Point exhaust away. Don’t run generators in enclosed areas (e.g. not in house or garage).
Move to fresh air and get medical help if sick, dizzy or weak.
Mover el generador a un área abierta a la intemperie. Apunte el escape
alejado. No corra los generadores en áreas cerradas (ej. no en una casa o
garaje).
Déplacer le générateur vers un espace extérieur en plein air. Garder
l’échappement loin. Ne pas faire fonctionner les générateurs dans un espace
clos (ex., pas dans une maison ou un garage).
Mueva al aire fresco y obtenga asistencia medica si está enfermo, mareado, o
débil.
Aller à l’air frais et obtenir de l’aide médicale si malade, étourdi ou
faible.
EXHAUST EL ESCAPE L’ECHAPPEMENT
POINT AWAY DIRIJA ALEJADO DIRIGER LOIN
1607-L-SF-C
In the event of an engine shut off, when you approach the generator to investigate, a blinking red LED light in the CO Shield® area provides notification that the generator shut off due to an accumulating CO hazard. The red LED light will blink for at least five (5) minutes after an engine shut off event.
If CO Shield® system experiences a fault and no longer provides protection,
the generator is shutoff automatically and the yellow LED light will blink for
at least five (5) minutes to notify you of the fault.
AUTOMATIC SHUTOFF SEE ACTION LABEL APAGADO AUTOMÁTICO VEA ETIQUETA DE ACCIÓN
SERVICE REALICE UN SERVICIO
Call our Technical Support Team at
1-877-338-0999 for repair. The
generator can be restarted, but will continue to shutoff.
NOTICE
CO Shield® will detect the accumulation of carbon monoxide (CO) from other
fuel burning sources such as engine powered equipment, or propane heaters used
in the area of operation. If another generator is used and the exhaust stream
is pointed at a CO Shield® equipped generator, the CO Shield® may initiate a
shutoff due to rising carbon monoxide (CO) levels. This is not a fault.
Poisonous carbon monoxide (CO) has been detected. You must take action to move
and direct the generator exhaust stream to better disperse carbon monoxide
(CO) far away from people or buildings.
20
201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
DANGER
Tampering with the CO Shield® system will result in a hazardous condition and
will void your warranty. Removing the CO Shield® module will not allow the
generator to start.
Generator Location
WARNING
NEVER operate the generator inside any building, garage, basement, crawlspace,
shed, enclosure or compartment, including a generator compartment of a
recreational vehicle. NEVER operate or start the generator in the back of an
SUV, camper, trailer, truck bed (regular sides, flat or other configuration),
under staircases, stairwells, next to walls or buildings or in any other
location that will not allow for adequate cooling of the generator or for the
proper exit of the exhaust flow from the muffler system. DO NOT operate or
store the generator in wet weather conditions such as rain or snow. Using a
generator in wet conditions could result in serious injury or death due to
electrocution. In some state’s generators may be required to be registered
with the local utility company when used at construction sites and may be
subject to additional rules and regulations, consult your local municipal
authority. Generators should always be operated on a flat, level surface at
all times (even when not in operation). Generators must have a minimum of 5
feet (1.5 m) of clearance from all combustible material. Generators must also
have a minimum of 3 feet (91.4 cm) of air flow clearance on all sides to allow
for adequate performance cooling, maintenance and servicing. Always place the
generator in a well-ventilated area. NEVER place the generator near air intake
vents or where exhaust fumes could be drawn into occupied or confined spaces.
Always carefully consider wind and air currents when positioning generator.
Always allow generators to properly cool before transport or for storage
purposes. Failure to follow proper safety precautions may result in personal
injury, damage to the generator and void the manufacturer’s warranty.
OPERATION
WARNING
During operation the muffler and exhaust fumes will become hot. If adequate
cooling and breathing space are not supplied, or if the generator is blocked
or enclosed, temperatures can become extremely heated and may lead to fire.
WARNING
Do not expose to rain or use in damp locations. Keep all objects a minimum of
5 feet (1.5m) away from the generator at all times. Heat from the muffler
surface and exhaust gas stream can ignite combustible materials.
WARNING
If you must operate in rain or damp locations, DO NOT operate without proper
protection of the electrical components.
Use of a safety canopy that is fire retardant and will provide proper air
ventilation for the engine exhaust gas stream may be used. Visit
championpowerequipment.com or call to
find your Storm Shield cover.
Surge Protection
Electronic devices, including computers and many programmable appliances use
components that are designed to operate within a narrow voltage range and may
be affected by momentary voltage fluctuations. While there is no way to
prevent voltage fluctuations, you can take steps to protect sensitive
electronic equipment. Install UL1449, CSA-listed, plug-in surge suppressors
on the
outlets feeding your sensitive equipment. Surge suppressors come in single- or
multi-outlet styles. They’re designed to protect against virtually all short-
duration voltage fluctuations.
Starting the Engine: Gasoline
1. Make certain the generator is on a flat, level surface. 2. Disconnect all
electrical loads from the generator. Never start
or stop the generator with electrical devices plugged in or turned on. 3. Turn
the fuel select dial to the “GASOLINE RUN” position.
21
201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
4. Move the choke lever to the “CHOKE” position. 4a. For restarting a warm
engine, move the choke to 75% of the “CHOKE” position.
OPERATION
Manual Start 5. Pull the recoil cord slowly until resistance is felt and then
pull
rapidly.
Electric Start 5. Press and hold the ignition switch to the “START” position.
Release as the engine begins to start. If the engine fails to start within
five seconds, release the switch and wait at least ten seconds before
attempting to start the engine again.
CAUTION
If the ignition switch is held down in the “START” position longer than 5
seconds it could damage the starter.
6. When engine starts running, move choke lever slowly to the “RUN” position over a 2-5 second period.
6. When engine starts running, move choke lever slowly to the “RUN” position
over a 2-5 second period.
7. Plug in devices.
7. Plug in devices.
NOTICE
Keep choke in “CHOKE” position for only 1 pull of the recoil cord. After first
pull, move choke to “RUN” position for up to 3 pulls of the recoil cord. Too
much choke leads to spark plug fouling/engine flooding due to lack of incoming
air. This will cause the engine not to start.
NOTICE
For gasoline restarts with hot engine in hot ambient > 86°F (30°C), keep choke
in 75% of the “CHOKE” position for only 1 pull of the recoil cord. After first
pull, move choke to “RUN” position for up to 3 pulls of the recoil cord. Too
much choke leads to spark plug fouling/engine flooding due to lack of incoming
air. This will cause the engine not to start.
NOTICE
For gasoline starting in cold ambient temperature < 59°F (15°C), the choke
must be in 100% of the “CHOKE” position for recoil cord procedures. Do not
over-choke. As soon as engine starts, gradually move the choke lever to the
“RUN” position over a 2-5 second duration.
22
201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
NOTICE
If the engine starts but does not run make certain that the generator is on a
flat, level surface. The engine is equipped with a low oil sensor that will
prevent the engine from running when the oil level falls below a critical
threshold.
OPERATION
7. Press the ignition switch to the “START” position for 2-3 seconds.
Starting the Engine: Propane (LPG)
1. Make certain the generator is on a flat, level surface.
2. Disconnect all electrical loads from the generator. Never start or stop
the generator with electrical devices plugged in or turned on.
3. Connect LPG hose to generator and LPG cylinder. See “Add Fuel: Propane
(LPG)” section of the manual.
4. Fully open the valve on the LPG cylinder.
8. Move the choke lever to the “RUN” position.
5. Turn fuel select dial to the “PROPANE RUN” position.
9. Press and hold the ignition switch in the “START” position for up to 5 seconds or until started.
Electric Start 6. Move the choke lever to the “CHOKE” position.
NOTICE
If the engine is cranked longer than 5 seconds, the engine can flood and will
not start.
10. If engine does not start, wait 10 seconds and repeat step 9. 11. When the
engine starts, move choke to the “RUN” position if
in the ” CHOKE” position. 12. Plug in devices
23
201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR Manual Start 6. Move the
choke lever to the “CHOKE” position.
7. Pull the recoil cord 2 to 3 times.
8. Move the choke lever to the “RUN” position.
9. Pull the recoil cord slowly until resistance is felt and then pull
rapidly.
OPERATION
NOTICE
If the engine starts but does not run make certain that the generator is on a
flat, level surface. The engine is equipped with a low oil sensor that will
prevent the engine from running when the oil level falls below a critical
threshold.
NOTICE
Accumulation of frost on LPG cylinder and regulators is common during
operation and normally is not an indication of a problem. As LPG vaporizes and
travels from the cylinder to the generator engine it expands. The amount of
frost that forms can be affected by the size of the cylinder, the amount of
LPG being used, the humidity of the air and other operating conditions.
In unusual situations this frost may eventually restrict the flow of LPG to
the generator resulting in deteriorating performance. For example, if the
cylinder temperature is reduced to a very low level then the rate at which the
LPG vaporizes is also reduced and may not provide sufficient flow to the
engine. This is not an indication of a problem with the generator but only a
problem with the flow of LPG from the cylinder. If generator performance seems
to be deteriorating at the same time that ice formation is observed on tank
valve, hose or regulator then some actions may be taken to eliminate this
symptom.
In these rare situations it can be helpful to reduce or eliminate the cold
fuel system effects by doing one of the following:
Exchanging fuel cylinders to allow the first cylinder to warm up, repeating
as necessary.
Placing the cylinder at the end of the generator near the handle, where
engine fan air flows out from the generator. This air is slightly heated by
flowing over the engine. The cylinder should not be placed in the path of the
muffler outlet.
The cylinder can be temporarily warmed by pouring warm water over the top of
the cylinder.
10. When the engine starts, move choke to the “RUN” position if in the ”
CHOKE” position.
11. Plug in devices.
Battery
NOTICE
The supplied 12V battery will re-charge while the engine is running. When the
generator is not in use for extended periods of time, it is recommended that
the battery be fully charged at least once per month with a trickle charger
and disconnected when fully charged or charged using a battery maintainer for
long term storage (not included).
24
201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
Connecting Electrical Loads
Let the engine stabilize and warm up for a few minutes after starting.
Plug in and turn on the desired 120 or 240 (if applicable) Volt AC single
phase, 60 Hz electrical loads.
DO NOT connect 3-phase loads to the generator. DO NOT overload the
generator. Use only a high quality, insulated, compatible (3-wire or
4-wire) grounded cord set rated equal to or greater (volts and amps) than the
receptacle plugging into.
WARNING
Always remember to plug your appliances directly into the generator and do not
plug the generator power cord into any electrical outlet or connect to the
circuit breaker panel in your home. Connecting a generator to your home’s
electric utility company’s power lines, or to another power source, called
`backfeeding’ is a dangerous practice that is illegal in many states and
municipalities.
This action if done incorrectly could damage your generator, appliances and
could cause serious injury or death to you or a utility worker when attempting
to restore power during an outage occurrence in the neighborhood who may then
unexpectedly encounter high voltage on the utility line and suffer a fatal
shock.
Whether injuries occur or not, if installed incorrectly and not to applicable
laws and codes, you may be subject to fines or the utility company may
disconnect your home power should this practice be found in your home.
If the generator will be connected to a building electrical system, those
connections must isolate the generator power from the utility power. You are
responsible for ensuring your generator’s electricity does not backfeed into
the electric utility power lines. These connections must comply with all
applicable laws and codes Consult your local utility company or a qualified
electrician to properly install this connection.
Do Not Overload Generator
Capacity
Follow these simple steps to calculate the running and starting watts
necessary for your purposes:
1. Select the electrical devices you plan on running at the same time.
2. Total the running watts of these items. This is the amount of power you
need to keep your items running.
OPERATION
3. Identify the highest starting wattage of all devices identified in step 1.
Add this number to the number calculated in step 2. Starting wattage is the
surge of power needed to start some electric driven equipment. Following the
steps listed under “Power Management” will guarantee that only one device will
be starting at a time.
Power Management Use the following formula to convert voltage and amperage to
watts:
Volts × Amps = Watts To prolong the life of your generator and attached
devices, follow these steps to add electrical load: 1. Start the generator
with no electrical load attached. 2. Allow the engine to run for several
minutes to get up to
temperature. 3. Make sure all circuit breakers are set to the run position. 4.
Plug in and turn on the first item. It is best to attach the item
with the largest load first. 5. Allow the engine to stabilize. 6. Plug in and
turn on the next item. 7. Allow the engine to stabilize. 8. Repeat steps 5-6
for each additional item.
NOTICE
Never exceed the specified capacity when adding loads to the generator.
GFCI
Your generator is equipped with ground fault circuit interrupter (GFCI)
receptacles. In the event of a ground fault, a GFCI trips automatically to
stop the flow of electricity and prevent serious injury. The green indicator
light (A) on the receptacle will also turn off. Press the “RESET” (B) button
located on the front of the receptacle to restore flow of electricity. The
indicator light will also turn back on. GFCI does not protect against circuit
overloads. To ensure proper operation of the GFCI duplex, perform this test
monthly: 1. With the generator running, plug a lamp into the GFCI
receptacle. Turn the lamp on. 2. Press the “TEST” (C) button located on the
front of the
receptacle to trip the device. This should immediately stop the flow of
electricity and shut off the lamp. If the electricity is not stopped, do not
use this receptacle until it has been serviced or replaced.
25
201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
3. Press the “RESET” button located on the front of the receptacle to restore
the flow of electricity. If the indicator light does not come back on or if
the GFCI cannot be reset then it must be replaced.
Propane
OPERATION
A B
C
4. If operating on LPG, close valve on LPG cylinder.
NOTICE
In any electrical application, some current will flow through the protective
ground conductor to the ground, this is called leakage current. It takes 4 mA
(0.004 A) and higher of leakage current from the hot wire to the ground to
cause a GFCI to trip. On circuits protected by GFCI’s, leakage current can
cause unnecessary and intermittent tripping. Some stationary motors, such as a
bathroom vent fan, fluorescent lighting fixtures or some refrigerators, may
produce enough leakage to cause nuisance tripping. To avoid nuisance tripping,
a GFCI should not supply: Fluorescent or other types of electric-discharge
lighting
fixtures. Permanently installed electric motors, like air conditioners,
furnaces or refrigerators.
Stopping the Engine
1. Turn off and unplug all electrical loads. Never start or stop the
generator with electrical devices plugged in or turned on.
2. Let generator run at no-load for several minutes to stabilize engine and
alternator temperature.
3. Turn the fuel select dial to the “ENGINE OFF” position. Gasoline
Moving the Generator
CAUTION
NEVER lift or carry the generator using the folding handle. NEVER tilt
sideways while moving the generator. ALWAYS place the generator on its
wheels in the upright
position. ALWAYS turn the generator off and ensure the fuel valve is
closed. ALWAYS make sure engine and muffler are cooled down
before the generator can be handled safely (typically 15-30 minutes).
WARNING
The folding handle is not long enough to hold and walk with a full stride when
moving the generator. Always side step as you walk to avoid injury to your
heels and/or feet. Failure to follow these instructions could result in
personal injury or damage to the generator.
1. Begin by raising the folding handle, found on opposite side of wheels.
2. Using the handle, tilt the end of the generator slightly off the ground
until balanced on the wheels.
26
201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
3. While maintaining balance, roll the generator to the desired location.
MAINTENANCE
WARNING
Operation using the alternative main jet at elevations lower than the
recommended minimum altitude can damage the engine. For operation at lower
elevations, the originally supplied standard main jet must be used. Operating
the engine with the wrong engine configuration at a given altitude may
increase its emissions and decrease fuel efficiency and performance.
Operation at High Altitude
The density of air at high altitudes is lower than at sea level. Engine power
is reduced as the air mass and air-fuel ratio decrease. Engine power and
generator output will be reduced approximately 3½% for every 1000 ft. of
elevation above sea level. At high altitudes increased exhaust emissions can
also result due to the increased enrichment of the air fuel ratio. Other high
altitude issues can include hard starting, increased fuel consumption and
spark plug fouling.
To alleviate high altitude issues other than the natural power loss, CPE can
provide a high altitude carburetor main jet. The alternative main jet and
installation instructions can be obtained by contacting our Technical Support
Team. Installation instructions are also available in the Technical Bulletin
area of the CPE website.
The part number and recommended minimum altitude for the application of the
high altitude carburetor main jet is listed in the following table.
In order to select the correct high altitude main jet it is necessary to
identify the carburetor model. For this purpose, a code is stamped on the side
of the carburetor. Select the correct high altitude jet part number
corresponding to the carburetor code found on your particular carburetor.
Carb. Code 100713991
High Alt. Jet Part Number 100073693
100125928
Min. Altitude
Standard 3281-9843 ft. (1000-3000 m)
MAINTENANCE
Make certain that the generator is kept clean and stored properly. Only
operate the unit on a flat, level surface in a clean, dry operating
environment. DO NOT expose the unit to extreme conditions, excessive dust,
dirt, moisture or corrosive vapors.
WARNING
Never operate a damaged or defective generator.
WARNING
Improper maintenance will void your warranty.
NOTICE
For Emission control devices and systems, read and understand your
responsibilities for service as stated in the Emission Control Warranty
Statement of this manual.
The owner/operator is responsible for all periodic maintenance. Complete all
scheduled maintenance in a timely manner. Correct any issue before operating
the generator. For service or parts assistance, contact our Technical Support
Team at 1-877-338-0999.
Cleaning the Generator
CAUTION
DO NOT spray generator directly with water. Water can enter the generator
through the cooling slots and damage the generator windings. It can also
contaminate the fuel system.
27
201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
1. Use a damp cloth to clean exterior surfaces of the generator. 2. Use a
soft bristle brush to remove dirt and oil. 3. Use an air compressor (25 PSI)
to clear dirt and debris from
the generator. 4. Inspect all air vents and cooling slots to ensure that they
are
clean and unobstructed. To prevent accidental starting, remove and ground the
spark plug wire before performing any service.
Changing the Engine Oil
Change oil when the engine is warm. Refer to the oil specification to select
the proper grade for your operating environment. 1. Remove the oil drain bolt
with a 12 mm socket
(not included) and extension.
MAINTENANCE Cleaning and Adjusting the Spark Plug
1. Remove the spark plug cable from the spark plug. 2. Use a spark plug
socket tool (not included), or a
13/16 in. (21 mm) socket (not included) to remove the plug.
3. Inspect the electrode on the plug. It must be clean and not worn to
produce the spark required for ignition.
4. Make certain the spark plug gap is 0.024-0.031 in. (0.6-0.8 mm).
DRAIN BOLT 2. Allow the oil to drain completely into an appropriate container.
SPARK PLUG GAP
5. Refer to the spark plug types in Specifications when replacing the plug.
6. Firmly re-install the plug.
7. Attach the spark plug cable to the spark plug.
3. Replace the oil drain bolt. 4. Add oil according to Add Engine Oil in
Assembly section.
DO NOT OVERFILL. Oil not included for routine maintenance. 5. Dispose of used
oil at an approved waste management
facility.
NOTICE
Once oil has been added, a visual check should show oil about 1-2 threads from
running out of the fill hole. If using the dipstick to check oil level, DO NOT
screw in the dipstick while checking.
Cleaning the Air Filter
1. Remove the snap-on cover holding the air filter to the assembly.
2. Remove the foam element. 3. Wash in liquid detergent and water. Squeeze
thoroughly dry in
a clean cloth.
28
201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR 4. Saturate in clean engine
oil. 5. Squeeze in a clean, absorbent cloth to remove all excess oil. 6. Place
the filter in the assembly. 7. Reattach the air filter cover and snap in
place.
Cleaning the Spark Arrestor
1. Allow the engine to cool completely before servicing the spark arrestor.
2. Remove the screws holding the cover plate which retains the spark arrestor
to the muffler.
3. Remove the spark arrestor screen. 4. Carefully remove the carbon deposits
from the spark arrestor
screen with a wire brush.
5. Replace the spark arrestor if it is damaged. 6. Position the spark
arrestor on the muffler and attach with the
screws removed in step 2.
CAUTION
Failure to clean the spark arrestor will result in poor engine performance.
MAINTENANCE
Adjusting the Governor
WARNING
Tampering with the factory set governor will void your warranty.
The air-fuel mixture is not adjustable. Tampering with the governor can damage
your generator and your electrical devices and will void your warranty.
Contact our Technical Support Team at
1-877-338-0999 for all other service
and/or adjustment needs.
Generator Battery
Your generator is equipped with an automatic battery charging circuit that
charges the battery while the engine is running. The battery will maintain a
proper charge if the unit is used on a regular basis (about once every two
weeks). If it is used less frequently, the battery should be connected to a
trickle charger or battery maintainer (not included) to keep the battery
properly charged. Maximum charging rate should not exceed 1.5 amps. Follow the
instructions included with the battery charger. The battery should be fully
charged at least once per month. If the battery is not able to start the
engine, it can be started by manually pulling the engine recoil cord. If the
battery voltage is extremely low, the charging circuit may not be able to re-
charge the battery. In this case, the battery must be connected to a standard
automotive style battery charger for re-charging before it can be used.
Disconnect the Battery
1. Pull two halves of battery connector apart.
NOTICE
Federal and local laws and administrative requirements indicate when and where
spark arrestors are required. When ordered, spark arrestors are required for
operation of this generator in National Forest lands. In California, this
generator must not be used on any forest-covered land, brush-covered land, or
grass-covered land unless the engine is equipped with a spark arrestor.
29
201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
STORAGE
Charge the Battery
For a generator equipped with batteries for electric starting, proper battery
maintenance and storage should be followed. A trickle charger or battery
maintainer should be used to charge the battery while the generator is in
storage. Maximum charging rate should not exceed 1.5 amps. Follow the
instructions included with the trickle charger or battery maintainer. The
battery should be fully charged at least once per month.
Maintenance Schedule
Follow the service intervals indicated in the following maintenance schedule.
Service your generator more frequently when operating in adverse conditions.
Contact our Technical Support Team at
1-877-338-0999 to locate the nearest
CPE certified service dealer for your generator or engine maintenance needs.
EVERY 8 HOURS OR PRIOR TO EACH USE
Check oil level Clean around air intake and muffler Check propane (LPG) hose
for leaks
STORAGE
DANGER
Gasoline vapors are highly flammable and extremely explosive.
DO NOT light or smoke cigarettes. Fire or explosion can cause severe burns or
death. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT pump
gasoline directly into the generator. Use an approved container to transfer
the fuel to the generator. Never use a gasoline container, gasoline tank, or
any other fuel item that is broken, cut, torn or damaged. DO NOT overfill the
gasoline tank. Always keep fuel away from sparks, open flames, pilot lights,
heat and other sources of ignition.
WARNING
To avoid accidental or unintended ignition of your generator during periods of
storage, the following precautions should be followed: When storing the
generator make sure the fuel select dial
is set to the “ENGINE STOP” position.
FIRST 5 HOURS (BREAK IN) Change oil
EVERY 50 HOURS OR ANNUALLY Clean air filter Change oil if operating under
heavy load or in hot
environments
EVERY 100 HOURS OR ANNUALLY Change oil Clean/adjust spark plug Clean spark
arrestor Clean fuel valve filter
EVERY 250 HOURS Clean combustion chamber Check/adjust valve clearance
EVERY 3 YEARS Replace fuel line Replace LPG hose
Short Term Storage (up to 30 days)
Gasoline may gum up and clog the carburetor if the generator is not run or
carburetor drained within 4 weeks. 1. Be sure all appliances are disconnected
from the generator. 2. Start the generator as instructed in Starting the
Engine
section. 3. Turn the fuel select dial to the “GASOLINE OFF” position. 4. Let
the engine run until fuel starvation has stopped the
engine. This usually takes a few minutes. 5. Turn the fuel select dial to the
“ENGINE STOP” position.
Mid Term Storage (30 days 1 year)
Gasoline in the tank has a maximum shelf life of up to 1 year with the
addition of a properly formulated fuel stabilizer and stored in a cool, dry
place. 1. Be sure all appliances are disconnected from the generator. 2. Add a
properly formulated fuel stabilizer to the gasoline tank. 3. Start the
generator as instructed in Starting the Engine
section. 4. Run the generator for 10 minutes so the treated gasoline
cycles through the fuel system.
- To be performed by knowledgeable, experienced owners or CPE certified service centers.
30
201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
5. Option 1: Drain Gasoline from Carburetor 5a. Turn the fuel select dial to
the “ENGINE STOP” position and allow generator to cool completely before
continuing. 5b. Use the drain bolt on the carburetor to empty any excess
gasoline from the carburetor into an appropriate container. Use a funnel (and
appropriate hose if necessary) under the carburetor drain bolt to avoid
spillage.
STORAGE
Long Term Storage (over 1 year)
For storage over 1 year, the gasoline tank and carburetor must be completely
drained of gasoline. 1. The generator is to be OFF and all appliances
disconnected. 2. Turn the fuel select dial to the “GASOLINE RUN” position. 3.
Use the drain bolt on the carburetor to empty any excess
gasoline from the gasoline tank and carburetor into an appropriate container.
Use a funnel (and appropriate hose if necessary) under the carburetor drain
bolt to avoid spillage. 4. When gasoline stops flowing from the carburetor,
replace and tighten the carburetor drain bolt and be sure to properly dispose
of the drained gasoline according to local regulations or guidelines. 5. Turn
the fuel select dial to the “ENGINE STOP” position. 6. Follow steps 7-11
according to Mid Term Storage.
5c. When gasoline stops flowing from the carburetor, replace and tighten the
carburetor drain bolt and be sure to properly dispose of the drained gasoline
according to local regulations or guidelines.
6. Option 2: Run Dry
6a. With the generator running, turn the fuel select dial to the “GASOLINE
OFF” position and allow the generator to run until the engine stops from fuel
starvation. This may take a few minutes.
6b. Turn the fuel select dial to the “ENGINE STOP” position and allow
generator to cool completely before continuing.
7. Remove the spark plug cap and spark plug and pour about a tablespoon of
oil into the cylinder.
8. Pull the recoil cord slowly to crank the engine to distribute the oil and
lubricate the cylinder.
9. Install the spark plug and spark plug cap.
10. Clean the generator according to Cleaning the Generator.
11. Store the generator in a cool, dry place out of direct sunlight.
Removing from Storage
NOTICE
If the generator has been improperly stored for a long period of time with
gasoline in the gasoline tank and/or carburetor, all fuel must be drained and
the carburetor must be thoroughly cleaned. This process involves technically
advanced tasks. For assistance please call our Technical Support Team at
1-877-338-0999.
If the gasoline tank and carburetor were properly emptied of all gasoline
prior to the generator being stored, follow the below steps when removing from
storage.
1. Be sure the fuel select dial is in the “ENGINE STOP” position.
2. Add gasoline to the generator according to Add Fuel: Gasoline.
3. Turn the fuel select dial to the “GASOLINE RUN” position.
4. After 5 minutes check the carburetor and air filter areas for any leaking
gasoline. If any leaks are found, the carburetor will need to be disassembled
and cleaned or replaced. If no gasoline leaks are found, turn the fuel select
dial to the “ENGINE STOP” position.
5. Check engine oil level and add clean, fresh oil if needed. See Oil
Specifications for proper oil type.
6. Check and clear air filter of any obstructions such as bugs or cobwebs. If
necessary, clean air filter according to Cleaning the Air Filter.
7. Start the generator according to Starting the Engine.
31
201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
SPECIFICATIONS
Generator Specifications
Generator Model ……………………………………. 201083 Start Type ………………………………….. Electric,
Manual Watts (Starting/Running) ……………………….. 10625/8500 Watts (LPG)
(Starting/Running)…………………… 9565/7650 Volts AC…………………………………………….. 120/240 AC
Amps………………………………………….. 70.8/35.4 Frequency …………………………………………….. 60 Hz Phase
………………………………………………… Single Grounding Type…………………….. Neutral Bonded to Frame
Weight ……………………………………… 205 lb. (93.0 kg) Length ……………………………………. 28.9 in. (73.3
cm) Width …………………………………….. 27.7 in. (70.3 cm) Height……………………………………… 26.1 in.
(66.3 cm)
Engine Specifications
Model ………………………………………… GB460M-2-C1 Displacement ………………………………………… 459 cc
Type…………………………………………… 4-Stroke OHV Spark Plug OEM Type……………………………………………..
F6RTC Replacement Type…………………. NGK BPR6ES or equivalent Gap ……………………………
0.024-0.031 in. (0.6-0.8 mm) Valve Intake Clearance …………….. 0.004-0.006 in.
(0.10-0.15 mm) Exhaust Clearance …………… 0.004-0.006 in. (0.10-0.15 mm)
NOTICE
A technical bulletin regarding valve adjustment procedures is available at
www.championpowerequipment.com.
Oil Specifications
DO NOT OVERFILL. Type…………………………………….. *See following chart Capacity
……………………………….. 37.2 fl. oz. (1100 ml)
SPECIFICATIONS
Recommended Engine Oil Type 10W-30
5W-30
10W-40
5W-30 Full Synthetic
°F -20
0
20 40 60 80 100 120
°C -28.9 -17.8 -6.7 4.4 15.6 26.7 37.8 48.9
Ambient temperature
NOTICE
Temperature will affect engine oil and engine performance. Change the type of
engine oil used based on temperature shown in the “Recommended Engine Oil
Type” table.
Fuel Specifications
Use unleaded gasoline with a minimum octane rating of 87 and an ethanol
content of 10% or less by volume. DO NOT USE E15 or E85. DO NOT OVERFILL.
Gasoline Capacity ……………………………. 7.7 gal. (29.1 L) Propane (LPG) Use only an
approved LPG cylinder equipped with an OPD
(overfilling prevention device) valve.
Battery Specifications
Type………………….. Rechargeable, Non-Spillable Lead Acid Volts DC …………………………………………
………. 12 Capacity ………………………………………… ……. 14 Ah
Temperature Specifications
Starting Temperature Range (°F/°C) ……….. 5 to 104/-15 to 40
NOTICE
An important message about temperature: Your product is designed and rated for
continuous operation at ambient temperatures up to 104°F (40°C). When needed,
it may be operated at temperatures ranging from 5°F (-15°C) to 122°F (50°C)
for short periods of time. If exposed to temperatures outside this range
during storage, it should be brought back within this range before operation.
In any event, the product must always be operated outdoors, in a well-
ventilated area and away from doors, windows and vents.
32
201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
TROUBLESHOOTING
TROUBLESHOOTING
Problem
Engine will not start.
Engine starts but runs roughly. Engine will not start electrically.
Engine shuts down during operation.
Engine starts and shuts off right away. Both CO Shield® LEDs not blinking ten
(10) times upon start up. Generator cannot supply enough power or overheating.
Cause
Solution
No fuel.
Add fuel.
Faulty spark plug.
Clean and adjust spark plug or replace.
Low oil level.
Fill crankcase to the proper level. Place generator on a flat, level surface.
Spark plug wire loose.
Attach wire to spark plug.
Fuel select dial is closed.
Turn fuel select dial to proper fuel.
Old fuel or water in fuel.
Drain fuel and replace with fresh fuel.
Flooded with fuel.
Let unit stand for 10 mins.
CO Shield® module has been removed or Re-install module or contact technical
support.
tampered with.
Choke in the wrong position.
Move choke until it stops under RUN position.
Dirty air filter.
Clean or replace air filter.
Clogged spark arrestor.
Clean spark arrestor.
Generator battery is dead.
Recharge generator battery.
Out of fuel.
Fill fuel tank or replace LPG cylinder
Low oil level.
Fill crankcase to the proper level. Place generator on a flat, level surface.
If equipped, CO Shield® shutoff due to accumulating carbon monoxide if the red LED light blinks on the panel.
Move generator to an open, outdoor area. Point exhaust away from people and buildings. Move to fresh air and get medical help if sick, dizzy, or weak.
If equipped, CO Shield® shutoff due
Start to confirm yellow LED light blinks when/if
system fault if the yellow LED light blinks generator shuts off. If CO Shield continues sense
on the panel.
the fault and shuts off, contact technical support.
Clogged spark arrestor.
Clean spark arrestor.
If equipped, CO Shield® shutoff due to accumulating carbon monoxide if the red LED light blinks on the panel.
Move generator to an open, outdoor area. Point exhaust away from people and buildings. Move to fresh air and get medical help if sick, dizzy, or weak.
If equipped, CO Shield® shutoff due
Start to confirm yellow LED light blinks when/if
system fault if the yellow LED light blinks generator shuts off. If CO Shield continues sense
on the panel.
the fault and shuts off, contact technical support.
Starting the generator within 1 minute after being manually shutoff, not a CO shutoff event.
Wait 1 minute before trying to restart the generator. The LEDs should then blink ten (10) times.
Generator is overloaded.
Review load and adjust. See “Connecting Electrical Loads.”
Dirty air filter.
Clean or replace air filter.
Choke in wrong position.
Move choke until it stops under RUN position.
33
201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
Problem Engine is running but no AC output.
Cause Poor cord connection. Circuit breaker is open. Faulty brush assembly. Faulty AVR (auto voltage regulator). Loose wiring.
GFCI tripped.
Engine hunts or falters.
Other. Engine governor defective. Dirty fuel valve. Carburetor is dirty and
running lean.
Choke in wrong position.
Overload.
Repeated circuit breaker tripping.
Faulty power cords or device.
Circuit breaker still too hot.
For other issues and technical support:
Technical Support Team Toll Free
1-877-338-0999
support@championpowerequipment.com
TROUBLESHOOTING
Solution Check all connections. Reset circuit breaker. Replace brush assembly
(Service Center). Replace AVR (Service Center). Inspect and tighten wiring
connections. Reset GFCI receptacle breakers by first pushing the TEST button
then the RESET button until green LED illuminates. Contact the help line.
Contact the help line. Contact the help line. Clean the fuel valve. Contact
the help line. Move choke until it stops under RUN position or push in
completely. Review load and adjust. See “Connecting Electrical Loads.” Check
for damaged, bare or frayed wires. Replace defective device. Let unit sit for
5 mins.
34
201083 – 8500W DUAL FUEL ELECTRIC START GENERATOR
WARRANTY
WARRANTY*
CHAMPION POWER EQUIPMENT 3 YEAR LIMITED WARRANTY
Warranty Qualifications
To register your product for warranty and FREE lifetime call center technical
support please visit: https://www.championpowerequipment.com/register To
complete registration you will need to include a copy of the purchase receipt
as proof of original purchase. Proof of purchase is required for warranty
service. Please register within ten (10) days from date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the mechanical and electrical
components will be free of defects in material and workmanship for a period of
three years (parts and labor) from the original date of purchase and 270 days
(parts and labor) for commercial and industrial use. Transportation charges on
product submitted for repair or replacement under this warranty are the sole
responsibility of the purchaser. This warranty only applies to the original
purchaser and is not transferable.
Do Not Return The Unit To The Place Of Purchase
Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone
or e-mail. If the problem is not corrected by this method, CPE will, at its
option, authorize evaluation, repair or replacement of the defective part or
component at a CPE Service Center. CPE will provide you with a case number for
warranty service. Please keep it for future reference. Repairs or replacements
without prior authorization, or at an unauthorized repair facility, will not
be covered by this warranty.
Warranty Exclusions
This warranty does not cover the following repairs and equipment: Normal Wear
Products with mechanical and electrical components need periodic parts and
service to perform well. This warranty does not cover repair when normal use
has exhausted the life of a part or the equipment as a whole. Installation,
Use and Maintenance This warranty will not apply to parts and/or labor if the
product is deemed to have been misused, neglected, involved in an accident,
abused, loaded beyond the product’s limits, modified, installed improperly or
connected incorrectly to any electrical component. Normal maintenance is not
covered by this warranty and is not required to be performed at a facility or
by a person authorized by CPE.
Other Exclusions
This warranty excludes: Cosmetic defects such as paint, decals, etc.
Wear items such as filter elements, o-rings, etc.
Accessory parts such as starting batteries, and storage covers.
Failures due to acts of God and other force majeure events beyond the
manufacturer’s control.
Problems caused by parts that are not original Champion Power Equipment
parts.
When applicable, this warranty does not apply to products used for prime power
in place of a utility.
Limits of Implied Warranty and Consequential Damage
Champion Power Equipment disclaims any obligation to cover any loss of time,
use of this product, freight, or any incidental or consequential claim by
anyone from using this product. THIS WARRANTY AND THE ATTACHED U.S. EPA and/or
CARB EMISSION CONTROL SYSTEM WARRANTIES (WHEN APPLICABLE) ARE IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE. A unit provided as an exchange will be
subject to the warranty of the original unit. The length of the warranty
governing the exchanged unit will remain calculated by reference to the
purchase date of the original unit. This warranty gives you certain legal
rights which may change from state to state or province to province. Your
state or province may also have other rights you may be entitled to that are
not listed within this warranty.
Contact Information
Address Champion Power Equipment, Inc. 12039 Smith Ave. Santa Fe Springs, CA
90670 USA
www.championpowerequipment.com
Customer Service Toll Free:
1-877-338-0999
info@championpowerequipment.com Fax
no.: 1-562-236-9429 Technical Service
Toll Free: 1-877-338-0999
tech@championpowerequipment.com
EMERGENCY 24 HOUR SUPPORT:
1-562-204-1188
*Except as otherwise stipulated in any of the following enclosed Emission Control System Warranties (when applicable) for the Emission Control System: U.S. Environment Protection Agency (EPA) and/or California Air Resources Board (CARB). Whichever warranty applies for the longer period, either this 3 year limited warranty or the applicable Emission Control System Warranty, shall supersede the other.
35
CHAMPION POWER EQUIPMENT, INC. (CPE), THE UNITED STATES ENVIRONMENTAL
PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB)
EMISSION CONTROL SYSTEM WARRANTY
Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and
state of California Air Resources Board (CARB) Exhaust and Evaporative
emissions regulations.
YOUR WARRANTY RIGHTS AND OBLIGATIONS:
The US EPA, California Air Resources Board, and CPE are pleased to explain the
Federal and California Exhaust and Evaporative Emission Control Systems
Warranty on your 2023 small off-road engine (SORE) and engine powered
equipment. In California, new equipment that use small off-road engines (SORE)
must be designed, built and equipped to meet the State’s stringent anti-smog
standards. CPE must warrant the exhaust and evaporative emission control
system on your small off-road engine (SORE) for the period listed below,
provided there has been no abuse, neglect, unapproved modification, or
improper maintenance of your equipment leading to the failure of the exhaust
and evaporative emission control systems. Your evaporative emission control
system may include parts such as: carburetors, fuel tanks, fuel lines, (for
liquid fuel and fuel vapors), fuel caps, valves, canisters, filters, clamps,
connectors, and other associated components. Also included for your exhaust
emission control system may be the fuel-injection system, the ignition system,
catalytic converter and other exhaust emission related assemblies. Where a
warrantable condition exits, CPE will repair your small off-road engine (SORE)
at no cost to you including diagnosis, parts and labor.
MANUFACTURER’S WARRANTY COVERAGE:
This exhaust and evaporative emission control system is warranted for two
years. If any exhaust and evaporative, emission related part on your engine or
equipment is defective in, the part will be repaired or replaced by CPE.
OWNER WARRANTY RESPONSIBILITIES:
As the small off-road engine (SORE) owner, you are responsible for the
performance of the required maintenance listed in your Owner’s Manual. CPE
recommends that you retain all your receipts covering maintenance on your
small off-road engine (SORE), but CPE cannot deny warranty coverage solely for
the lack of receipts. As the small off-road engine (SORE) owner, you should be
aware that CPE may deny you warranty coverage if your small off-road engine
(SORE) or a part has failed due to abuse, neglect, improper maintenance or
unapproved modifications. You are responsible for presenting your small off-
road engine to an Authorized CPE distribution center, service center or
alternate service outlet as described in (3)(f) below or CPE dealer or CPE,
Santa Fe Springs, Ca. as soon as the problem exists. The warranty repairs
shall be completed in a reasonable amount of time, not to exceed 30 days. If
you have any questions regarding your warranty coverage, you should contact:
Champion Power Equipment, Inc. Customer Service 12039 Smith Ave.
Santa Fe Springs, CA 90670
1-877-338-0999
tech@championpowerequipment.com
EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY
The following are specific provisions relative to your Exhaust and Evaporative
Emission Control System (ECS) Warranty Coverage.
1. APPLICABILITY: This warranty shall apply to 1995 and later model year
California small off-road engines (SORE) (for other states, 1997 and later
model year engines). The ECS Warranty Period shall begin on the date the new
engine or equipment is delivered to its original, end-use purchaser, and shall
continue for 24 consecutive months thereafter.
2. GENERAL EMISSIONS WARRANTY COVERAGE CPE warrants to the original, end-use
purchaser of the new engine or equipment and to each subsequent purchaser that
each of its small off-road engines (SORE) is:
2a. Designed, built and equipped to conform to U.S. EPA emissions standards
for spark-ignited engines at or below 19 kilowatts and all applicable
regulations adopted by the California Air Resources Board and
2b. Free from defects in materials and workmanship that cause the failure of a
warranted part to be identical in all material respects to the part as
described in the engine manufacturer’s application for certification for a
period of two years.
3. THE WARRANTY ON EXHAUST AND EVAPORATIVE EMISSION-RELATED PARTS WILL BE
INTERPRETED AS FOLLOWS:
3a. Any warranted part that is not scheduled for replacement as required
maintenance in the Owner’s Manual shall be warranted for the ECS Warranty
Period. If any such part fails during the ECS Warranty Period, it shall be
repaired or replaced by CPE according to Subsection “d” below. Any such part
repaired or replaced under the ECS Warranty shall be warranted for any
remainder of the ECS Warranty Period.
3b. Any warranted, exhaust and evaporative emissions-related part which is
scheduled only for regular inspection as specified in the Owner’s Manual shall
be warranted for the ECS Warranty Period. A statement in such written
instructions to the effect of “repair or replace as necessary”, shall not
reduce the ECS Warranty Period. Any such part repaired or replaced under the
ECS Warranty shall be warranted for the remainder of the ECS Warranty Period.
3c. Any warranted, exhaust and evaporative emissions-related part which is
scheduled for replacement as required maintenance in the Owner’s Manual shall
be warranted for the period of time prior to the first scheduled replacement
point for that part. If the part fails prior to the first scheduled
replacement, the part shall be repaired or replaced by CPE according to
Subsection “d” below. Any such exhaust and evaporative emissions-related part
repaired or replaced under the ECS Warranty, shall be warranted for the
remainder of the ECS Warranty Period prior to the first scheduled replacement
point for such emissions-related part.
3d. Repair or replacement of any warranted, exhaust and evaporative emissions-
related part under this ECS Warranty shall be performed at no charge to the
owner at a CPE Authorized Service Outlet.
3e. The owner shall not be charged for diagnostic labor which leads to the
determination that a part covered by the ECS Warranty is in fact defective,
provided that such diagnostic work is performed at a CPE Authorized Service
Outlet.
3f. CPE shall pay for covered exhaust and evaporative emissions warranty
repairs at non-authorized service outlets under the following circumstances:
i. The service is required in a population center with a population over
100,000 according to U.S. Census 2000 without a CPE Authorized Service Outlet
AND
ii.The service is required more than 100 miles from a CPE Authorized Service
Outlet. The 100 mile limitation does not apply in the following states:
Alaska, Arizona, Colorado, Hawaii, Idaho, Montana, Nebraska, Nevada, New
Mexico, Oregon, Texas, Utah and Wyoming.
3g. CPE shall be liable for damages to other original engine components or
approved modifications proximately caused by a failure under warranty of an
emission-related part covered by the ECS Warranty.
3h. Throughout the ECS Warranty Period, CPE shall maintain a supply of
warranted exhaust and evaporative emission-related parts sufficient to meet
the expected demand for such exhaust and evaporative emission-related parts.
3i. Any CPE Authorized and approved exhaust and evaporative emission-related
replacement part may be used in the performance of any ECS Warranty
maintenance or repair and will be provided without charge to the owner. Such
use shall not reduce CPE’s warranty obligation.
3j. Unapproved add-on or modified parts may not be used to modify or repair a
CPE engine. Such use voids this ECS Warranty and shall be sufficient grounds
for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for
failures of any warranted parts of a CPE engine caused by the use of such an
unapproved add-on or modified part.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the engine)
Systems covered by this warranty
Fuel Metering System
Air Induction System Ignition System Exhaust Gas Recirculation (EGR) System
Air Injection System Catalyst or Thermal Reactor System Particulate Controls
Miscellaneous items used in Above Systems Evaporative Controls
Parts Description
Carburetor and internal parts (and/or pressure regulator or fuel injection
system), Air/fuel ratio feedback and control system, Cold start enrichment
system. Controlled hot air intake system, Intake manifold, Air filter. Spark
plug, Magneto or electronic ignition system, Spark advance/retard system. EGR
valve body, and carburetor spacer if applicable, EGR rate feedback and control
system.
Air pump or pulse valve, Valves affecting distribution of flow, Distribution
manifold. Catalytic Converter, Thermal Reactor, Exhaust Manifold.
Traps, Filters, Precipitators, and any other device used to capture
particulate emissions. Vacuum, Temperature, and time sensitive valves and
switches, Electronic Controls, Hoses, Belts, Connectors, and Assemblies. Fuel
Tank, Fuel Cap, Fuel Lines (for liquid fuel and fuel vapors), Fuel Line
Fittings, Clamps, Pressure Relief Valves, Control Valves, Control Solenoids,
Electronic Controls, Vacuum Control Diaphragms, Control Cables, Control
Linkages, Purge Valves, Gaskets, Liquid/Vapor Separator, Carbon Canister,
Canister Mounting Brackets, Carburetor Purge Port Connector.
TO OBTAIN WARRANTY SERVICE:
You must take your CPE engine or the product on which it is installed, along
with your warranty registration card or other proof of original purchase date,
at your expense, to any Champion Power Equipment dealer who is authorized by
Champion Power Equipment, Inc. to sell and service that CPE product during his
normal business hours. Alternate service locations defined in Section (3)(f)
above must be approved by CPE prior to service. Claims for repair or
adjustment found to be caused solely by defects in material or workmanship
will not be denied because the engine was not properly maintained and used.
If you have any questions regarding your warranty rights and responsibilities,
or to obtain warranty service, please write or call Customer Service at
Champion Power Equipment, Inc.
Champion Power Equipment, Inc. 12039 Smith Ave.
Santa Fe Springs, CA 90670
1-877-338-0999
Attn.: Customer Service
tech@championpowerequipment.com
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>