NTI TFTN 085-199 TFTN High Efficiency Gas Condensing Boiler User Guide

NTI TFTN 085-199 TFTN High Efficiency Gas Condensing Boiler

Product Information

Specifications:

• Model: TFTN ___
• Manufacturer: NTI Boilers Inc.
• Boiler Type: High Efficiency Gas Condensing Boiler
• Annual Fuel Utilization Efficiency (AFUE) rating: ___%
• Minimum Input: _____ Btu/hr
• Maximum Input: _____ Btu/hr
• Gas Supply Pressure (Natural Gas): 3.5 – 10.5 inches w.c.
• Gas Supply Pressure (LP Gas): 8 – 13 inches w.c.
• Certification: ANSI Z21.13 / CSA 4.9 Gas-fired Boiler Standard
• Clearance to Combustibles: Zero clearance
• Heat Exchanger Material: Type 439 Chromium stainless steel
• Heat Exchanger Operating Pressure: 50 psi maximum
• Warranty: Limited lifetime warranty for the heat exchanger,5-year limited warranty for other parts

Product Usage Instructions

Installation:

To install the TFTN 085-199 High Efficiency Gas Condensing Boiler, follow these steps:

1. Ensure all necessary connections are available at the installation site for heating piping, fuel, electrical, combustion air, exhaust venting, condensate drainage, and relief valve and relief valve discharge piping.
2. Position the boiler in the desired location, ensuring it meets the clearance to combustibles requirements specified in the manufacturer’s instructions.
3. Connect the heating piping, fuel supply, electrical connections, combustion air intake, exhaust venting, condensate drainage, and relief valve and relief valve discharge piping according to the manufacturer’s instructions.
4. Verify the gas supply pressure is within the specified range for natural gas or LP gas.
5. If required, convert the boiler from natural gas to LP gas operation using the factory-supplied conversion kit.
6. Once all connections are made, ensure that the boiler is securely mounted and all components are properly attached.

Operation:

To operate the TFTN 085-199 High Efficiency Gas Condensing Boiler:

1. Ensure that the gas supply is turned on and the gas pressure is within the specified range.
2. Turn on the electrical power to the boiler.
3. Set the desired temperature using the boiler’s control panel or thermostat.
4. The boiler will automatically adjust its output based on the heating demand.
5. Monitor the boiler’s performance and ensure proper operation.

FAQ

Q: Can the heat exchanger accept HVAC antifreeze?
A: Yes, the heat exchanger of the TFTN 085-199 High Efficiency Gas Condensing Boiler can accept up to 50% mixture of inhibited propylene glycol HVAC antifreeze without causing damage to the heat exchanger or other components.

Q: What certifications does the boiler have?
A: The boiler is certified to the ANSI Z21.13 / CSA 4.9 Gas-fired Boiler Standard, ensuring its compliance with safety and performance standards.

Q: What is the warranty period for the boiler?
A: The heat exchanger of the TFTN 085-199 High Efficiency Gas Condensing Boiler is covered by a limited lifetime warranty, while all other parts have a five-year limited warranty. The warranty period is based on the date of installation and subject to the terms and conditions stated in NTI High- Efficiency Gas Product Limited Warranty.

TFTN 085-199
High Efficiency Gas
Condensing Boiler

Suggested
Specification
Part I – General
Part II – Product
Part III – Installation

Project Name:
Date:
Location:
Engineer:
Contractor:
Rep:

GENERAL

• A. Supply and install ___ modulating and condensing boiler(s) as specified herein.

• B. Each boiler shall be factory assembled and tested. Each boiler shall be shipped self-contained and ready for operation except for connection at the installation site of heating piping, fuel, electrical, combustion air, exhaust venting, condensate drainage, and relief valve and relief valve discharge piping.

• C. The boiler shall be capable of operating on natural gas or LP gas. The boiler shall be capable of normal operation and full rated input with natural gas supply pressure between 3.5 and 10.5 inches w.c., or LP gas supply pressure between 8 and 13 inches w.c. The boiler shall be factory set for natural gas and shall include a factory-supplied kit for field conversion to LP gas operation.

• D. The boiler shall have an Annual Fuel Utilization Efficiency (AFUE) rating of _%, with a minimum input of ___ Btu/hr and a maximum input of _____ Btu/hr.
  E. The boiler shall be certified to the ANSI Z21.13 / CSA 4.9 Gas-fired Boiler Standard.

• F. The boiler shall be certified for installation with zero clearance to combustibles and shall be certified for closet and alcove installation when vented in accordance with the manufacturer’s instructions.

• G. The boiler stainless steel heat exchanger shall be designed and constructed in compliance with the ASME Boiler and Pressure Vessel Code Section IV. A permanent nameplate bearing the “H” stamp and National Board registration number shall be attached to the heat exchanger.

• H. The heat exchanger shall have a limited lifetime warranty. All other parts shall have a five-year limited warranty covering defects in materials and workmanship. The warranty period is based on the date of installation. The warranty is subject to the terms and conditions stated in NTI High-Efficiency Gas Product Limited Warranty.

PRODUCT

Acceptable manufacturers

1. The boiler shall be a model TFTN ___ manufactured by NTI Boilers Inc.
   Boiler Construction

2. (a) The heat exchanger shall be a vertical firetube down-fired design. The combustion chamber, firetubes, tube sheet and shell shall be constructed of Type 439 (ASME SA-240, UNS S43932) Chromium stainless steel. The heat exchanger shall be rated for 50 psi maximum operating pressure.

3. (b) The heat exchanger shall be able to accept up to 50% mixture of inhibited propylene glycol HVAC antifreeze, without damage to the heat exchanger or other components.

4. (c) The heat exchanger shall be accessible for inspection and cleaning via a removable burner access cover. The cover shall include a flame observation port.

5. (d) A factory-installed condensate trap shall be connected to the combustion chamber for collection and removal of condensate. The trap shall be translucent to permit visual inspection and shall be easily disassembled for cleaning.

6. (e) The combustion chamber exhaust outlet shall include a flue test port, sealed with a removable plug with EPDM O-ring, to permit insertion of a combustion analyzer probe.

7. (f) The boiler shall employ a sealed cabinet with built-in silencer for quiet operation.

8. Gas Train and Combustion System
   (a) The combustion system shall be fully modulating with a 10:1 turndown ratio.
   (b) The combustion system shall contain:

9. 1. Adjustable air/gas ratio valve with integral regulator

10. Mixing venturi

11. Variable speed blower utilizing pulse width modulation

12. Stainless steel cylindrical premix burner with woven stainless-steel mesh covering

13. Dual-electrode spark igniter

14. Independent flame sensing electrode.

15. Cabinet

    • The unit internal structure shall be constructed of a combination of 20g and 16ga galvanized steel.
    • The cabinet jacket shall be constructed of removable panels fabricated from 20ga steel finished with a durable factory applied coating on both sides.

16. Electrical

    • The boiler shall operate from a 120V/1 phase/60Hz power supply with a current draw of less than 12A.
    • A line-voltage barrier strip shall be provided for connection of supply power, boiler pump, DHW pump, up to two (2) auxiliary pumps, and up to three (3) zone outputs. The boiler, DHW and auxiliary pump connections shall be powered (120V). The zone outputs shall be configurable as powered 120V or 24V, depending on the placement of the Zone Input jumper.
    • A low-voltage barrier strip shall be provided with the following connection points:
    1. Outdoor temperature sensor input
    2. DHW indirect water heater Aquastat or temperature sensor input
    3. Up to two (2) auxiliary temperature sensor inputs (System, Buffer Tank, or DHW Recirc.)
    4. 0-10V input for external temperature or burner power control
    5. 0-10V / PWM output for variable speed pump control
    6. 0-10V output proportional to boiler output power
    7. BUS data communication for connecting up to 8-boilers in cascade, or NTI room sensors or 3-zone control module.
    8. Up to three (3) heating thermostat inputs
    9. External safety limit end-switch input
    10. Alarm output contacts
    • A factory wired power on-off switch shall be provided.
    • A factory wired 120VAC convenience outlet shall be provided.

17. Controls

    • The boiler control system shall operate on 120VAC.
    • An automatic reset UL353 compliant Low Water Cutoff (LWCO) shall be factory installed on the boiler. A manual reset CSD-1 compliant LWCO shall be available for field installation as a replacement.
    • The integrated microprocessor-based controller shall incorporate all operational and safety control functions, including:
    1. Burner spark ignition
    2. Flame detection and supervision
    3. Burner firing rate modulation
    4. High temperature limit (UL353 rated)
    5. Meets the following CSD-1 requirements:
    • CW-400 requirements as Temperature Operation Control
    • CW-400 requirements as a Temperature High Limit Control.
    • The controller shall incorporate a proportional-integral-derivative (PID) algorithm for four (4) separate temperature controls: three (3) for space heating with independent setpoints, and one (1) for domestic hot water.
    • The controller shall provide:
    1. The ability to manage up to three (3) CH zones and one (1) DHW zone independently, each with a dedicated setpoint, input, output, and adjustable priority logic/time
    2. Operation of up to seven (7) pumps: Boiler, DHW, Zone 1, Zone 2, Zone 3, Auxiliary 1 and Auxiliary 2. The auxiliary pumps shall be configurable as System, Buffer Tank, or DHW Recirculation pumps.
    3. Adjustable system pump activation logic, allowing the system pump to run for only CH, or both CH & DHW demands.
    4. Adjustable CH anti-cycle logic, to prevent excessive cycling of the burner.
    5. An anti-legionella function for the management of the DHW indirect water heater (only possible when utilizing a DHW tank sensor connected to the boiler)
    6. The ability to control, with an adjustable setpoint temperature, a DHW recirculation loop.
    7. The ability to control, with an adjustable setpoint temperature, a buffer tank, and can service heating (CH or CH & DHW) demands from the buffer tank to better serve micro-zones.
    8. Fixed and automatic temperature control modes, independently adjustable for each CH zone
    9. Adjustable reset curve and optional automatic reset curve slope boost, independently adjustable for each CH zone.
    10. Settings backup and restore options.
    11. Burner test mode, adjustable between maximum, minimum and manual burner power, for easy calibration and diagnosis of the gas valve.
    12. Manual mode operation for pumps, fan, and alarm outputs.
    13. Boiler statistics including, boiler power on time, CH burner on time, DHW burner on time, average CH cycle time, and pump, fan, and ignition cycles.
    14. Adjustable maintenance schedule/warning.
    15. Lockout, error, and warning history
    16. Pump exercise for 20 seconds at 23-hour intervals
    17. Freeze protection (on/off selectable) to operate the boiler and system and zone pumps when outlet water temperature falls below 46°F, and fire the burner at minimum modulation when the outlet temperature falls below 39°F.
    18. An embedded WiFi gateway to allow for internet connectivity, and the ability to register the boiler to the NTI remote monitoring service where the technician can remotely monitor/adjust/log the boiler.
    19. The ability to control the speed of a variable speed boiler pump by way of a 0-10V or PWM signal, to achieve the user adjustable boiler delta-T setting.
    • The control system shall include a built-in colour touchscreen display to permit monitoring of unit operation and field adjustment of control parameters. The control shall provide password-protected access to the Tech Menu, Setup Wizard and Burner Test functions. The display shall be capable of visualizing all boiler operating parameters, including:
    1. Heat demand source
    2. Burner state
    3. Firing rate in RPM, MBH, and percent
    4. Target RPM
    5. Boiler target and on/off temperature thresholds for burner operation
    6. Heat exchanger entering water temperature
    7. Heat exchanger exiting water temperature
    8. Water pressure
    9. Exhaust gas temperature
    10. Outdoor Temperature
    11. DHW tank temperature or Aquastat status
    12. CH zone status
    13. System Temperature
    14. Flame ionization strength
    15. 0-10V signal from external control device
    16. Lockouts, Errors, and Warnings
    • The controller shall be capable of Lead-Lag staging and rotation of up to eight (8) TFTN-series boilers with no additional control hardware required, apart from the necessary field-supplied cabling to connect the units via terminals provided on the low-voltage barrier strip. Field configuration of Lead-Lag operation shall be accomplished through the built-in touchscreen display.
    • The controller shall provide integrated communication capability using Ariston proprietary eBUS2 protocol. Communication with external third-party building management networks utilizing BACnet MS/TP, BACnet/IP, or LonWorks protocol shall be accomplished with a factory-optional NTI communication gateway(s). For the BACnet gateway, the building management network protocol shall be field selectable. The gateway shall map factory-selected internal controller data registers to (select one): BACnet objects or LonWorks SNVTs. The gateway shall:
    • communicate with the boiler controller(s) at 2,400 bits/second.
    • be equipped with a GUI interface for configuration and troubleshooting, accessible via standard web browsers e.g. Google Chrome ®, Microsoft Edge®
    • connect a single boiler, or up to 8 cascaded boilers. For non-cascaded multiple boilers, one gateway shall be required per boiler.

Trim kit

The following shall be factory supplied with each boiler, for field installation:

• (a) Qty. 1 – Outdoor air temperature sensor, 10k thermistor
• (b) Qty. 1 – Pressure/temperature gauge, 0-75 psi / 50-320 °F
• (c)Qty. 1 – ASME pressure relief valve, 30 psi
• (d)Qty. 1 – LP conversion kit
• (e)Qty. 1 – Condensate drain hose
• (f)Qty. 1 – Stub of CPVC Schedule 40 pipe
• (g)Qty. 2 – anti-bird screen for small diameter pipe
• (h)Qty. 2 – anti-bird screen for large diameter pipe
• (i)Qty. 1 – upper wall mounting bracket
• (j)Qty. 1 – lower wall mounting
• (k)Qty. 1 – wall mounting hardware kit
• (l)Qty. 1 – automatic air vent, ½” NPT
• (m)Qty. 1 – brass tee, 1-1/4” x ½” x 1-1/4” NPT
• (n)Qty. 1 – brass bushing, 1-1/4” x ¾” NPT

Manuals

1. Each boiler shall include the following manuals:
   • Installation and Operating Manual (IOM)
   • User Information Manual
   • Natural Gas to Propane Conversion Kit Manual

Installation

• The boiler shall be installed and vented in accordance with manufacturers’ instructions.

• Venting

  1. The boiler shall be vented as shown on the plans and specified below:

  • Venting method (select one):

    1. Direct Vent system with sidewall termination of both the exhaust-vent and combustion air-inlet piping, using termination method detailed in the Installation and Operation Manual. Exhaust-vent and combustion air-inlet piping shall be sealed.
    2. Direct Vent system with rooftop termination of both the exhaust-vent and combustion air-inlet piping, using termination method detailed in the Installation and Operation Manual. Exhaust-vent and combustion air-inlet piping shall be sealed.
    3. Vent system with sidewall termination of the exhaust-vent piping and rooftop termination of the combustion air-inlet piping, using termination kit/method detailed in the Installation and Operation Manual. Exhaust-vent and combustion air-inlet piping shall be sealed.
    4. Vent system with rooftop termination of the exhaust-vent piping and sidewall termination of the combustion air-inlet piping, using termination kit/method detailed in the Installation and Operation Manual. Exhaust-vent and combustion air-inlet piping shall be sealed.
    5. Vent system with sidewall or rooftop termination of the exhaust-vent piping, using termination kit/method detailed in the Installation and Operation Manual. Exhaust-vent piping shall be sealed; combustion air-inlet shall be drawn from the equipment room in accordance with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 (U.S.), or Clause 8.2, 8.3 or 8.4 of Natural Gas and Propane Installation Code, CAN/CSA B149.1 (Canada).

  • Exhaust venting

    1.       1. Foam Core pipe is not an approved exhaust vent material and shall not be used.

    2. The exhaust vent material shall be 2-inch or 3-inch Category IV approved PVC, CPVC, PP or SS special gas vent.
    3. The boiler exhaust vent connection shall be designed to receive 3-inch CPVC or 3-inch (80 mm) PP special gas vent.
    4. A reducing coupling shall be field supplied for adapting the boiler exhaust to 2-inch special gas ven
    5. An adapter shall be field supplied for adapting the boiler exhaust vent connection to receive other approved Category IV special gas vent material.6)
       Exhaust vent length shall not exceed 100 equivalent ft. of pipe including fittings when venting with 2-inch and shall not exceed 150 equivalent ft. of pipe including fittings when venting with 3-inch.

  • Combustion air inle

    1.       1. Combustion air inlet material shall be 2-inch or 3-inch Schedule 40 PVC pipe, or (to be inserted by specifier using material acceptable to the local Authority Having Jurisdiction).

    2. The boiler combustion air-inlet connection shall be designed to receive 3-inch Schedule 40 PVC (or equivalent) or 3-inch (80 mm) PP.
    3. Combustion air inlet length shall not exceed 100 equivalent ft. of pipe including fittings when venting with 2-inch and shall not exceed 150 equivalent ft. of pipe including fittings when venting with 3-inch.

NTI Boilers Inc.
30 Stonegate Dr., Saint John, NB E2H 0A4 Canada
Technical Service: 1-800-688-2575 Fax: 1-506-432-1135 Web: http://www.ntiboilers.com
NTI Boilers Inc. reserves the right to change these specifications without notice

References

• NTI Boilers
• NTI Boilers

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