American Panel AP20BCF200-3-XL HURRiCHiLL Modular Blast Chiller Roll In Self Contained Refrigeration Instruction Manual
- June 15, 2024
- American Panel
Table of Contents
American Panel AP20BCF200-3-XL HURRiCHiLL Modular Blast Chiller Roll In
Self Contained Refrigeration
American Panel Warranty
American Panel Corporation products are warranted to the original user installed within the United States, Canada and Puerto Rico to be free from defects in materials and workmanship under normal use and service for the applicable period shown in the chart below.
NOTE: This Warranty does not apply to altered or misused parts.
Self-Contained Units
WARRANTY COVERS| PARTS| LABOR
Cabinet Assembly| 1 Year from date of shipment| 1 Year from date of shipment
Refrigeration Components| 1 Year from date of shipment| 1 Year from date of
shipment
Refrigeration Compressor| 5 Years from date of shipment| 1 Year from date of
shipment
Food Temperature Probes & Lights| None| None
Remote Refrigeration Units
Cabinet Assembly| 1 Year from date of shipment| 1 Year from date of shipment
Refrigeration Components| 1 Year from date of shipment| None
Refrigeration Compressor| 5 Years from date of shipment| None
Food Temperature Probes & Lights| None| None
Note: Refrigeration compressor warranty is valid for one time replacement.
American Panel Corporation agrees to repair or replace at its option, FOB
Factory, any part which proves to be defective due to defects in material or
workmanship during the warranty period, providing the equipment has been
properly installed, maintained and operated in accordance with the HurriChill™
User’s Manual. Refer to the above chart for details and exceptions for various
equipment items. Labor covered by this warranty must be authorized by American
Panel Corporation and performed by a factory authorized service agency or
factory preferred service company. Contact American Panel Corporation for a
list of agents in your area.
This warranty does not apply to remote or pre-assembled remote refrigeration
systems requiring electrical inter-wiring or refrigerant piping provided by
others. In no event shall American Panel Corporation be liable for the loss of
use, revenue or profit or for any other indirect, incidental, special or
consequential damages including, but not limited to, losses involving food
spoilage or product loss. American Panel Corporation reserves the right to
withdraw this warranty if it is determined that equipment is not being
operated properly. There are no other warranties expressed or implied. During
the warranty period, all requests for service MUST be made before any work is
begun. Such requests must be directed to American Panel Corporation Service
Department, which will issue written authorization when applicable. Without
this authorization, the Warranty may be voided. The service department can be
contacted by mail at American Panel Corp., 5800 S.E. 78th Street, Ocala,
Florida 34472-3412; by telephone at
1-800-327-3015; by fax at
352-245-0726; or via email at
[email protected]. Service
department hours – Monday – Friday 8am-5pm EST. Proper installation is the
responsibility of the dealer, the owner-user, or the installing contractor. It
is not covered by this warranty.
Basic Safety Information
- Do not touch or operate the machine with damp or wet feet and hands.
- Do not insert screwdrivers, kitchen tools or other items between the protections and the moving parts.
- Before carrying out cleaning operations or routine maintenance, disconnect the machine from the power supply mains, switching the master switch off and removing the plug.
- If the power supply cable is damaged, it must be replaced by a service provider or similarly qualified staff, in order to avoid risks.
- This unit must be equipped with a disconnection device incorporated in the fixed connection in compliance with local regulations.
- When loading the machine, the use of kitchen gloves is recommended in order to prevent burns on contact with the hot trays and trolleys.
- Use gloves suitable for trays and cold trolleys. During cleaning operations, of the condenser in particular, always wear protective gloves, safety glasses and mask for the respiratory protection.
- This manual is an integral part of the product, it supplies all of the indications necessary for correct installation, correct use and maintenance of the machine.
- It is mandatory for the user to read this manual carefully and always make reference to it. It must be kept in a place that is known and accessible to the authorized operators (installer, user, maintenance echnician)
- The blast chiller is intended for professional use and therefore only qualified staff can use it
- The blast chiller is destined only for the use for which it has been designed.
- The manufacturer declines all responsibility for any damage caused by incorrect or unreasonable use, as for example:
- improper use by untrained staff.
- modification or interventions that are not specific for the model.
- use of non-original spare parts or that are not specific for the model.
- failure to comply, even partial, with the instructions in this manual.
- The manufacturer disclaims all responsibility for problems related to an incorrect installation of the blast chiller.
- The blast chiller must be installed by an authorized service/install provider.
- The core probe must only be used for the purpose for which it has been designed: detect the temperature at the center of the food stuffs to be blast chilled and/or frozen.
- It is prohibited to remove the protections and safety devices in order to perform routine maintenance.
- Do not block the ventilation openings of the unit and of the structure in which it is positioned.
WARNING – Please read the entire installation procedure before attempting
to install the unit. Failure to follow the procedures listed in this manual
may result in voiding the warranty.
IMPORTANT – Due to the size and weight of this equipment, a minimum of
two people are required to install this equipment safely. All OSHA regulations
must be followed while on the job site.
Equipment Tag
The equipment tag is located on the exterior of the unit and displays the following information that is unique to the unit:
- Model Number
- Serial Number
- Refrigerant Charge
- Refrigerant Pressure (Low & High)
- Electrical Volts, Phase, Hertz and Amps
- Minimum Circuit Amps
- Maximum Fuse Size (Amps)
Please have this information on hand when contacting service or parts.
Pre-installation Checks
- Check components against the packing list. The packing list is located inside the accessory box.
- Check the integrity of the components once unpacked.
- Check for proper location
- Ambient temperature no greater than 90˚F
- Do not install near heat source
- Do not install near vapor source
- Do not install near grease source
- Do not install in direct sun light
- Do not install in closed areas with insufficient air change
- Check for proper clearances
- 6” clearance on both sides of the unit
- 15” clearance on top of the unit
- 6” clearance to the back of the unit
- 35.5” at the front of the unit for door opening
- Check for unobstructed air flow at the condensing unit
Installation
American Panel Corporation equipment has been shipped in a package designed to
sufficiently protect from damage under normal shipping circumstances. Upon
receiving the shipment, carefully inspect the package for visible damage and
check the number of packages against the Bill of Lading. Notify the carrier
immediately of any shortage or damage to your shipment. Claims must be filed
promptly with the carrier.
After receipt of shipment, carefully and safely remove the unit from the
package. Check the contents of the package against the packing list. Under no
circumstances may a damaged piece of equipment be returned to American Panel
Corporation without first obtaining written permission. To assure proper
installation carefully read and comply with the following instructions.
Reading the Floor Plan
Two floor plans are included with the unit. One will be located in the accessory box and the other will be attached to the exterior door and frame assembly. Below is a sample floor plan.
A review of the floor plan will indicate all dimensions, as well as all wall, ceiling floor and door locations. All wall, ceiling, floor and door/frame sections are numbered on the floor plan as well as on the corresponding equipment. All wall panels will have an arrow indicating which edge of the panel should be up. The floor plan is designed to help you easily and systematically install all components of the cabinet. For ease of installation always start with wall panel number one.
Preparing The installation Site
An overall inspection should be done of the installation area to familiarize oneself with potential problems such as building walls, ceilings, floors or concrete slabs. These items need to be considered when preparing the site. It is critical that the unit fits properly into the space provided.
PLEASE REVIEW THE FOLLOWING IN PREPARATION FOR INSTALLING THE UNIT:
- Note any offsets for building columns.
- Check condition of floor or slab (clean, smooth and level).
- Check height restrictions (ceiling, beams, duct work, lights, piping, etc.).
- Check location of floor drains and condensate lines.
- Check compliance with all building, electrical and mechanical codes.
- Verify that the door will open without restriction and does not obstruct frequent traffic patterns. The door should swing away from traffic flow when possible.
- Determine if panels of considerable length can be transported through door openings, hallways and stairways. Check and determine if the floor has been treated prior to installing the unit.
- Note the location of any special accessories (heated relief vents, alarms, etc.)
Cam-Lock Operation
The cam-lock locking device is located in the perimeter edge of all panels. Cam-Lock access holes are located on the interior side of the panels. Generally speaking the male locks are located on the right side, top and bottom of the wall panels. The cam action of the lock will pull the panels together, compressing the factory applied gasket and providing an air tight seal.
To operate the cam-lock, (as shown) insert the panel lock wrench (located in the accessory box) through the lock access hole and into the hex opening in the male cam-lock. Turn the panel lock wrench counter clockwise to check that the locking arm is brought to a completely open position. Next, rotate the panel lock wrench clockwise 3/4 of a full turn to actuate the lock engaging the locking arm to the lock pin. The cam action of the lock will pull the panels together, compressing the factory applied gaskets and providing an air tight seal. Finally, rotate the panel lock wrench approximately 1/4 turn to fully actuate the lock by securing the cam-lock arm to the pin. Once all the cam-locks are engaged, the access holes must be plugged with the supplied lock hole buttons (located in the accessory box). Male and female cam-lock mechanisms must line-up on adjacent panels, but are able to tolerate a +/- 1/8” tolerance. Continually check to see that the tops of the adjacent panels are evenly lined up and flush before locking. Continually check to see that the interior seam of the panels being locked together is flush, tolerance is +/- 1/64”.
Tools Needed
- 5/16” Cam lock wrench (included in accessory box) Tape measure
- Adjustable wrench or
- Refrigerant oil
- Insulation tape
- Sockets :
- 9/16” standard and deep well
- 7/16”
- 11/32”
- Phillip head bit
- Drill driver
- 1 1/4” hole saw for stainless steel Level
- Leak sniffer or soapy solution
Components
- Evaporator Coil
- Condensing Unit
- Liquid Line
- Suction Line
- Floor Panel
- Ceiling Panel
- Door Panel
- Corner Panel Left
- Corner Panel Right
- Wall Panel Left
- Wall Panel Right
- Back Panel
- Drain Pan
- Air Seal Long Side
- Air Seal Short Side
- Front Shroud
- Left Side Shroud
- Right Side Shroud
- Evaporator Assembly Fasteners (packaged together)
- 4 pcs 3/8-16 x 5” Hex Head Bolts
- 4 pcs 3/8-16 Hex Nut
- 8 pcs 3/8 Flat Washer
- 8 pcs 3/8 Split Washer
- 4 pcs #10-24 x ¾” Hex Head Washer Screws
- Condensing Unit Fasteners (packaged together)
- 4pcs ¼-20 x 1.5” Hex Head Bolts
- 4pcs 1/4” washers
- Drain Pan Fasteners (packaged together)
- 2 pcs 10-24 x ¾” Truss Head Screws
- 2 pcs 8-32 x ¾” Truss Head Screws
- Shroud Fasteners (packaged together)
- 15 pcs #8 Sheet Metal Screws
- 5 pcs 10-24 x ¾” Hex Head Washer Screws
- Threshold Fasteners (packaged together)
- 4 pcs 10-24 x 3/8” Flat Head Screws
- 1 can expandable foam
- Stainless Steel Buttons – 45 pieces
- 5/16” Cam Lock Wrench
- Plan
Unit Assembly Instructions
| Step | Description | Diagram |
|---|
1
| ****
Place and level the floor
| ****
---|---|---
2
| ****
Assemble the wall and corner panels. Fasten all panels with integrated cam locks
| **
Step| Description| Diagram**
---|---|---
3
| ****
Place the evaporator assembly inside the unit. This is a temporary position to allow installing the door and the ceiling panels.
| ****
4
| ****
Install and fasten the door panel.
| ****
5
| ****
Place and fasten the roof panel.
| ****
| Step | Description | Diagram |
|---|
6
| ****
Position the evaporator assembly along the side wall, behind the side of the door with the controller. Align the top bracket slots to the mounting holes in the ceiling panel.
| ****
7
| ****
Secure the evaporator to the ceiling panel using the provided hardware – 3/8” bolts, flat washers, split washers, and nuts. See hardware bag labeled “Evaporator Assembly Fasteners”. Care should be taken when tightening the screws. Tighten each screw one turn at a time in a diagonal pattern to avoid damaging the screws.
| ****
8
| ****
Secure the evaporator assembly to the back wall using the provided 10-24 hex head washer screws located inside the bag labeled “Evaporator Assembly Fasteners”.
| **
Step| Description| Diagram**
---|---|---
9
| ****
Remove and discard the temporary wooden support frame, re-install the screws to cover the screw holes.
| ****
10
| ****
Install the drain pan. Use the two provided 10-24 x ¾” truss head screws for the front holes and the two 8-32 x ¾” truss head screws for the side holes. Route the drain line and connect the drain pan to it. When drilling the opening for the drain line through the panel, special precautions should be taken not to drill through a cam-lock. The edge of the lock extends 4.25” from the
cam-lock access hole. When routing the drain-line the provided threaded union must be installed inside the cabinet to allow for drain pan removal and cleaning. The
fasteners for the drain pan are located inside the corresponding fastener bag.
| ****
11
| ****
Mount and secure the condensing unit to the ceiling panel. Use the 4pcs ¼-20 x 1.5” hex head screws located in the bag labeled “Condensing Unit Fasteners”.
|
| Warning!
The weight of the condensing unit is 153 lbs use the appropriate manpower and the necessary tools to handle the condensing unit and place it on top of the cabinet.
| Step | Description | Diagram |
|---|
12
| ****
Connect the refrigeration lines.
The condensing unit and the evaporator coil are factory pre-charged. The interconnecting suction and liquid lines (also pre-charged) are fitted with quick-connect, self-sealing refrigerant couplings, covered by protective caps (which should not be removed until ready for coupling).
The couplings for the evaporator connection are located inside the evaporator enclosure, to gain access open the evaporator door (the sheet metal housing the fans).
|
| Coupling halves are connected by a hexagonal union nut using the following
procedure:
a) Remove protective caps including black neoprene seal. Check caps carefully to ensure black seal is still in cap and has not been lodged in quick-connect coupling.
b) Wipe all coupling seals and threaded surfaces clean to prevent inclusion of dirt or foreign matter in the system.
c) Lubricate rubber seal in the male half with refrigerant oil.
d) Thread couplings together halfway by hand to insure proper mating of threads. (Be careful not to cross thread the couplings). Tighten with proper wrenches until coupling bodies “bottom” or until a definite resistance is felt. Then tighten an additional 1/6 to ¼ turn.
e) All connections should be leak tested after tightening. Low side connections should be wrapped with insulation tape.
13
| ****
Make the electrical connections. The interconnection cables between the controller, evaporator and condensing unit are all equipped with female and male plugs.
Each connection has a specific connector to insure correct pairing. The connection cables for the evaporator are located inside the evaporator enclosure, to gain access open the evaporator door. Route the cables through the existing opening in the ceiling.
| **
Step| Description| Diagram**
---|---|---
14
| ****
Install the side shrouds, observe the markings on the shrouds to know which side of the unit it mounts on. To secure the shrouds to the ceiling panel use 8 pcs of the sheet metal self tapping screws located inside the bag labeled “Shrouds Fasteners”. The mounting holes into the ceiling panel are pre- drilled.
| ****
15
| ****
Mount the sides air seals, use 7 pcs of the provided sheet metal self tapping screws. To secure the side air seals to the side shrouds use 2 pcs of the 10-24 x ¾” hex head washer screws. All screws are located inside the bag labeled “Shrouds Fasteners”.
| ****
16
| ****
Mount and secure the front shroud, use the provided 3pcs 10-24 x ¾” hex head washer screws. Note the cut out into the back of the front shroud, the cut-out must accommodate the retaining clips mounted on the ceiling panel.
| ****
17
| ****
Secure the threshold plate to the interior floor sheet metal. Fasten the door threshold plate to the floor metal using the supplied screws located inside the bag labeled “ Threshold Fasteners”.
| ****
18
| Make the main power connection inside the 4×4 junction box directly
connected to the controller via a cord, located on top of the unit and labeled
“Main Power Connections”. The electrician to connect the unit to main power,
observe the electrical requirements marked on the safety label located on the
right side of the control panel.
**| Note: To ensure proper phase sequence at the scroll compressor, the
unit is equipped with a phase monitor. If when powered the controller display
does not light up reverse two of the phases inside the junction box labeled
“Main Power Connections”.**
Specifications and Performance
- Blast chilling – AP20BCF200-3-XL can lower the temperature of 200 lbs. of food from 160˚F to 38˚F within 90 minutes.
- Shock freeze – AP20BCF200-3-XL can lower the temperature of 120 lbs. of food from 160˚F to 0˚F within 240 minutes.
Check for Proper Installation
-
Check the integrity of the unit.
-
Check for the proper location.
- Ambient temperature no greater than 90°F (to ensure rated performance)
- Must not be installed near heat source
- Must not be installed near grease source
- Must not be installed near vapor source
- Must not be installed in direct sunlight
- Must not be installed in closed areas with insufficient air change
-
Check for proper clearances
- 14” clearance for proper door operation if unit is adjacent to building wall (Models AP36).
- 15” clearance above the unit for service
- Provide enough space in front to allow door opening
- Check for unobstructed air at the condensing unit
-
Check to ensure the unit is level.
-
Confirm the connected electrical service is in accordance with the manufacturer nameplate located on the unit.
-
Confirm that the installation of the refrigeration lines was done in accordance with the installation instructions in the previous chapter.
-
Check the installation of the drain pan and line and check for proper drainage.
-
Operate the unit in Hard Chill, Manual Mode for a few minutes to verify temperature pull-down.
NOTE: American Panel Corporation blast chillers are equipped with a short cycle protection. If the unit is stopped or the door is opened and closed during a chilling cycle more than once, the compressor will not start for 3 minutes. -
Check liquid sight glass to be free of bubbles and dry.
-
Check functionality of evaporator and condenser fans.
-
Engage, operate, and verify effectiveness of manual defrost cycle.
-
Verify ozone sanitation (if so equipped) is functional.
-
Verify PC connection (if so equipped) is functional.
-
Inform the factory if any functional or performance issues were found following the above tests.
Modes Explained
Each unit is capable of running in either an ‘Automatic’, ‘Manual’ or ‘A la Carte’ mode:
- In ‘Automatic’ mode the unit will read the food temperature via the food probe and adjust the air temperature accordingly.
- NOTE: When using ‘Automatic’ mode it is very important to insert the food probe in the product. The food probe must read the core temperature of the product in order for the unit to work as intended.
- In ‘Manual’ mode the air within the cabinet will be held at a preset temperature for a preset amount of time based on the selected operating cycle (see below).
- In ‘A la Carte’ mode the air within the cabinet will be held at a preset temperature until all of the timers expire.
Factory Presets Automatic Mode – Quick Reference Chart
Setting
Cycle
| Low Air Part 1| High Air Part 1| Breaking Temp.| Low Air Part 2| High Air Part 2| End Food Temp.| Low Air Holding| High Air Holding
Soft
|
28˚F
|
35˚F
|
NA
|
NA
|
NA
|
40˚F
|
35˚F
|
42˚F
Hard (Chillers Only)
|
10˚F
|
20˚F
|
60˚F
|
28˚F
|
35˚F
|
40˚F
|
35˚F
|
42˚F
Hard (Chillers & Freezers)|
0˚F
|
10˚F
|
60˚F
|
28˚F
|
35˚F
|
40˚F
|
35˚F
|
42˚F
Shock Freeze
|
-25˚F
|
15˚F
|
NA
|
NA
|
NA
|
0˚F
|
-4˚F
|
3˚F
Thaw
|
42˚F
|
50˚F
|
NA
|
NA
|
NA
|
32˚F
|
35˚F
|
42˚F
Factory Presets Manual Mode – Quick Reference Chart
Setting
Cycle
| Low Air Part 1| High Air Part 1| Time Part 1| Low Air Part 2| High Air Part 2| Time Part 2| Low Air Holding| High Air Holding
Soft
|
28˚F
|
35˚F
|
NA
|
NA
|
NA
|
90 Min
|
35˚F
|
42˚F
Hard (Chillers Only)
|
10˚F
|
20˚F
|
60 Min
|
28˚F
|
35˚F
|
60 Min
|
35˚F
|
42˚F
Hard (Chillers & Freezers)|
0˚F
|
10˚F
|
60 Min
|
28˚F
|
35˚F
|
60 Min
|
35˚F
|
42˚F
Shock Freeze
|
-25˚F
|
15˚F
|
NA
|
NA
|
NA
|
240 Min
|
-4˚F
|
3˚F
Thaw
|
42˚F
|
50˚F
|
NA
|
NA
|
NA
|
Set at Start
|
35˚F
|
42˚F
Home Screen
The home screen can be accessed by taping on the blank display, if the display is off, or by pressing the home button, if the controller is in one of the cycle screens.
- Soft Chill Button – Press to access Soft Chill Cycle Menu
- Hard Chill Button – Press to access the Hard Chill Cycle Menu
- Shock Freeze Button – Press to access the Shock Freeze Cycle Menu
- Quick Start Button – Press to engage the preset cycle, the Quick Start Button is set from the factory to engage the Soft Chill cycle in Manual Mode. The operator can set the Quick Start Button to engage the desired cycle, see Settings -> Quick Start.
- Food Thaw Button – Press to access the Food Thaw Cycle Menu. Food Thaw Cycle is an optional cycle and is available on selected models only.
- Sanitize Button – Press to access the Sanitize Cycle Menu. The Sanitize Cycle is optional and is available on selected models only. Sanitize Cycle will sanitize the interior of the cabinet. Sanitize Cycle can be set to engage automatically at preset times of the day when unit not in use, see Settings -> Sanitize.
- Defrost Cycle Button – Press to access the Defrost Cycle Menu. The Defrost Cycle can be set to engage automatically at preset times of the day when unit not in use, see Settings -> Defrost.
- Reports Button – Press to access the HACCP reports preview menu.
- Probe Heat Button – Press to choose which food probe to heat for easier extraction from the frozen product.
- Settings Button – Press to access the settings menu.
Automatic Mode Screen
- Status Label – Displays the selected cycle and the status of the cycle.
- Status:
- READY TO START – unit in standby mode waiting for the user to make a selection such as Start
- CYCLE IN PROGRESS – the chilling cycle is in progress
- COMPLETED – the chilling cycle has been completed and the unit is maintaining the product at safe holding temperatures
- Auto Mode Button – Press to select the automatic blast chilling mode.
- Manual Mode Button – Press to switch to the manual blast chilling mode.
- A la carte Mode Button – Press to switch to the A la carte blast chilling mode.
- ELAPSED TIME Label – Displays the elapsed time from the start of the cycle.
- Food probe #… Label/Button – Press to assign to the current probe the food ID that it monitors. The assigned food ID will show on the HACCP reports. The label of Food probe #… will display the temperature of the probe. One food probe is the standard configuration for all American Panel Corporation blast chillers, the controller supports up to 4 food probes.
- Air probe #… Label – Displays the air temperature inside the cabinet. Double and triple-depth cabinet models will have two and three air probes respectively, one for each cabinet.
- Time and Date Label – Displays the current date and time.
- Home Button – Press to stop the current cycle and switch to the home screen.
- Start/Stop Button – Press to start or stop the cycle. If the stop button is pressed during the cycle a confirmation screen will prompt the user to confirm the choice.
How to Start a Cycle in Automatic Mode
Manual Mode Screen
-
Status Label – Displays the selected cycle and the status of the cycle
Status:- READY TO START – unit in standby mode waiting for the user to make a selection such as Start
- CYCLE IN PROGRESS – the chilling cycle is in progress
- COMPLETED – the chilling cycle has been completed and the unit is maintaining the product at safe holding temperatures
-
Auto Mode Button – Press to select the automatic blast chilling mode.
-
Manual Mode Button – Press to switch to the manual blast chilling mode.
-
A la carte Mode Button – Press to switch to the A la carte blast chilling mode.
-
TIME REMAINING Label – Indicates the remaining time to the end of the cycle.
-
UP/DOWN BUTTONS – Press to adjust the cycle time as needed.
-
Food probe #… Label/Button – Press to assign to the current probe the food ID that it monitors. The assigned food ID will show on the HACCP reports. The label of Food probe #… will display the temperature of the probe. One food probe is the standard configuration for all American Panel Corporation blast chillers, the controller supports up to 4 food probes.
-
Air probe #… Label – Displays the air temperature inside the cabinet. Double or triple-depth cabinet models will have two or three air probes respectively, one for each cabinet.
-
Time and Date Label – Displays the current date and time.
-
Home Button – Press to stop the current cycle and switch to the home screen.
-
Start/Stop Button – Press to start or stop the cycle. If the stop button is pressed during the cycle a confirmation screen will prompt the user to confirm the choice.
How to Start a Cycle in Manual Mode
A La Cart Mode Screen & Timer Screen
- Status Label – Displays the selected cycle and the status of the cycle
- Status:
- READY TO START – unit in standby mode waiting for the user to make a selection such as Start
- CYCLE IN PROGRESS – the chilling cycle is in progress
- COMPLETED – the chilling cycle has been completed and the unit is maintaining the product at safe holding temperatures
- Auto Mode Button – Press to select the automatic blast chilling mode.
- Manual Mode Button – Press to switch to the manual blast chilling mode.
- A la carte Mode Button – Press to switch to the A la carte blast chilling mode.
- Timer Buttons/Labels – Press to access the timer setting screen. The timer label will indicate the remaining time and the product name of the food it monitors.
- Food probe #… Label – The label of Food probe #… will display the temperature of the probe. One food probe is the standard configuration for all American Panel blast chillers, the controller supports up to 4 food probes.
- Air probe #… Label – Displays the air temperature inside the cabinet. Double or triple-depth cabinet models will have two or three air probes respectively, one for each cabinet.
- Time and Date Label – Displays the current date and time.
- Home Button – Press to stop the current cycle and switch to the home screen.
- Start/Stop Button – Press to start or stop the cycle. If the stop button is pressed during the cycle a confirmation screen will prompt the user to confirm the choice.
- Set Timer Id Button – Press to assign a food id. to the current timer.
- Up/Down Buttons – Press to adjust the timer.
How to Start a Cycle in A La Cart Mode
How to Start a Cycle in Quick Start Mode & Customizing Quick Start
The Quick Start mode allows for one-button operation of the most common cycle as defined by the user. Quick Start is set from the factory as a Soft Chill – Manual mode but can be customized in the settings for any cycle operation. Press the Quick Start button to engage the preset cycle To customize the Quick Start button, follow the steps below.
PC Connection Package
- HACCP data download via local Wi-Fi network or peer-to-peer connection
- Remote blast chiller monitoring via Wi-Fi network
- E-mail notifications
Connect to Controller – Direct Connection
The optional wireless pc communication package is required to connect to the
controller. The controller is set from the factory as a Wi-Fi access point. In
this configuration the controller broadcasts an SSID such as blast-chiller-
xxxxxxxxxxx-wha.
Connect to Controller – Wi-Fi
The optional wireless pc communication package is required to connect to the
controller. The controller is set from the factory as a Wi-Fi access point. In
this configuration the controller broadcasts an SSID such as blast-chiller-
xxxxxxxxxxx-wha.
Connect to Controller – Wi-Fi notifications setup
HACCP Data Download via USB
HACCP Data Download via Peer-to-Peer
The optional wireless pc communication package is required to connect to the
controller.
HACCP Data Download via Wi-Fi
The optional wireless pc communication package is required to connect to the
controller.
Customizing the Cycles and Technical Settings
Blast chilling and shock freezing cycles have been designed to deliver optimum
chilling/freezing performance for most food products. If needed, all the
cycles and settings can be customized via the settings menu and the screens
below. Settings should only be changed by knowledgeable personnel or at the
direction from a service technician.
General Operating Instructions
Panning and Loading
Follow the methods below for faster cooling, freezing, and thawing:
- Place the food in shallow pans.
- Do not use food pans deeper than 2 ½” and do not fill the pan with more than 2” of product.
- Separate the food in smaller or thinner portions.
- Do not cover the containers unless danger of overhead contamination.
- Loosely cover the containers if necessary. Allow the cover material (aluminum foil) to touch the surface of the food.
- Arrange the pans for optimum air circulation within the cabinet.
- Know the capacity of the unit. Do not overload the unit.
Probing (for chilling and freezing cycles)
Follow the methods below to ensure correct probing of the product:
- Insert the food probe into the thickest part of the product.
- The tip of the food probe will have to be located at the core of the food.
- Always place the available food probe in the hardest to cool product.
- It is a good practice to restart the cycle every time food is added.
- Clean and sanitize the food probe after each use.
Probing (for optional Thaw cycle)
- Use the provided drill and drill bit to drill a hole into the frozen product.
Maintenance & Cleaning
Daily Maintenance
- Defrost the unit daily or as needed (pg 18).
- Wipe clean the interior and the exterior of the unit using a solution of mild soap and water.
- Wipe clean the door gasket.
- Engage the sanitation cycle (if equipped).
Quarterly Maintenance
The quarterly maintenance should be done by a service technician or by trained maintenance personnel.
- Inspect door hinge for proper operation.
- Inspect door gasket for proper seal.
- Inspect the drain line for proper flow.
- Use vacuum and brush to clean the condenser coil.
- Clean the evaporator coil.
Recommended Cleaning Solution
When cleaning the evaporator use only the cleaning agent listed below and
follow the directions on the container for proper mixing and cleaning. Enviro-
Coil Concentrate Home Depot Supply http://www.hdsupplysolutions.com
Part No: H-ECO1 American panel is your
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5800 SE 78th St. Ocala, FL 34472 • 352.245.7055 • [email protected] • www.americanpanel.com