American Panel AP46BC-3T HURRiCHiLL Modular Blast Chiller Instruction Manual

American Panel AP46BC-3T HURRiCHiLL Modular Blast Chiller

Product Information

Specifications:

• Part #: 990261
• Models Covered: AP20BC(F), AP26BC(F), AP36BC(F), AP46BC(F)
• Manufacturer: American Panel Corporation
• Address: 5800 SE 78th St. Ocala, FL 34472
• Customer Service: +1(800) 327-3015 or +1(352) 245-7055
• Email: [email protected]
• Website: www.americanpanel.com.

Description:
The Modular blast chillers & shock freezers are versatile and dependable walk- in units designed to rapidly chill or freeze food items. These units are manufactured by American Panel Corporation, a leading provider of refrigeration solutions. The models covered by this manual include AP20BC(F), AP26BC(F), AP36BC(F), and AP46BC(F).

American Panel Warranty:
American Panel Corporation products come with a warranty against defects in materials and workmanship. The warranty coverage includes different components and labor based on the type of unit. Please refer to the warranty chart provided in the manual for specific details.

Basic Safety Information:

• Do not touch or operate the machine with damp or wet feet and hands.
• Do not insert screwdrivers, kitchen tools, or other items between the protections and the moving parts.
• Before cleaning or performing routine maintenance, disconnect the machine from the power supply mains by switching off the master switch and removing the plug.
• If the power supply cable is damaged, it must be replaced by a service provider or similarly qualified staff to avoid risks.
• This unit must be equipped with a disconnection device incorporated in the fixed connection in compliance with local regulations.
• When loading the machine, it is recommended to use kitchen gloves to prevent burns from hot trays and trolleys.
• The core probe should only be used to detect the temperature at the center of the food items to be blast chilled and/or frozen.

Product Usage Instructions

Installation:

1. Ensure proper placement of the modular blast chiller or shock freezer in a suitable location.
2. Connect the unit to a dedicated power supply according to local electrical codes and regulations.
3. Verify that the disconnection device is incorporated into the fixed connection.
4. Refer to the installation section of the manual for detailed instructions specific to your model.

Operation:

1. Before operating the unit, ensure that all safety precautions mentioned in the manual are followed.
2. Turn on the power supply and switch on the master switch.
3. Select the desired operating mode (blast chilling or shock freezing) using the control panel.
4. Place the food items to be chilled or frozen inside the unit, ensuring proper spacing for air circulation.
5. Close the door securely to maintain temperature control.
6. Set the desired temperature and time parameters using the control panel.
7. Start the blast chilling or shock-freezing cycle as per the recommended guidelines for your specific food items.
8. Monitor the progress of the cycle and ensure that the core probe is properly inserted into the food items.
9. Once the cycle is complete, remove the chilled or frozen food items from the unit.

Maintenance:
Regular maintenance is essential to keep the modular blast chiller or shock freezer in optimal condition. Follow these steps:

1. Disconnect the machine from the power supply before performing any maintenance.
2. Clean the interior and exterior surfaces of the unit using a mild detergent and warm water. Avoid using abrasive cleaners.
3. Remove any food debris or spills from the unit to prevent contamination.
4. Inspect and clean the air filters to ensure proper airflow.
5. Check the gaskets and seals for any signs of wear or damage. Replace if necessary.
6. Follow the maintenance schedule provided in the manual for specific tasks and intervals.

Troubleshooting:
If you encounter any issues with the modular blast chiller or shock freezer, refer to the troubleshooting section in the manual. If the problem persists, contact customer service or the service department for assistance.

Disposal:
When disposing of the unit, follow local regulations and guidelines for proper disposal methods. Contact your local waste management authority for more information.

FAQ:

• Q: How long is the warranty coverage for the refrigeration compressor?
  A: The refrigeration compressor is covered by a 5-year warranty from the date of shipment for self-contained units and is valid for a one-time replacement.

• Q: Can I use the core probe for purposes other than detecting food temperature?
  A: No, the core probe is specifically designed for detecting the temperature at the center of the food items to be blast chilled and/or frozen. It should not be used for other purposes.

• Q: How can I request blast chiller information?
  A: For all blast chiller information requests, please have the Model and Serial Number available as stated on the equipment tag on the exterior of the cabinet. You can contact customer service or visit the website for more information.

American Panel Warranty

American Panel Corporation products are warranted to the original user installed within the United States, Canada and Puerto Rico to be free from defects in materials and workmanship under normal use and service for the applicable period shown in the chart below.

NOTE: This Warranty does not apply to altered or misused parts.

Self-Contained Units

WARRANTY COVERS| PARTS| LABOR
Cabinet Assembly| 1 Year from date of shipment| 1 Year from date of shipment
Refrigeration Components| 1 Year from date of shipment| 1 Year from date of shipment
Refrigeration Compressor| 5 Years from date of shipment| 1 Year from date of shipment
Food Temperature Probes & Lights| None| None
Remote Refrigeration Units
Cabinet Assembly| 1 Year from date of shipment| 1 Year from date of shipment
Refrigeration Components| 1 Year from date of shipment| None
Refrigeration Compressor| 5 Years from date of shipment| None
Food Temperature Probes & Lights| None| None

Note:
The refrigeration compressor warranty is valid for a one-time replacement.

American Panel Corporation agrees to repair or replace at its option, FOB Factory, any part that proves to be defective due to defects in material or workmanship during the warranty period, providing the equipment has been properly installed, maintained, and operated by the HurriChill™ User’s Manual. Refer to the above chart for details and exceptions for various equipment items. Labor covered by this warranty must be authorized by American Panel Corporation and performed by a factory-authorized service agency or factory- preferred service company. Contact American Panel Corporation for a list of agents in your area.

This warranty does not apply to remote or pre-assembled remote refrigeration systems requiring electrical inter-wiring or refrigerant piping provided by others. In no event shall American Panel Corporation be liable for the loss of use, revenue, or profit or for any other indirect, incidental, special or consequential damages including, but not limited to, losses involving food spoilage or product loss. American Panel Corporation reserves the right to withdraw this warranty if it is determined that the equipment is not being operated properly. There are no other warranties expressed or implied.

During the warranty period, all service requests MUST be made before any work is begun. Such requests must be directed to the American Panel Corporation Service Department, which will issue written authorization when applicable. Without this authorization, the Warranty may be voided. The service department can be contacted by mail at American Panel Corp., 5800 S.E. 78th Street, Ocala, Florida 34472-3412; by telephone at 1-800-327-3015; by fax at 352-245-0726; or via email at [email protected]. Service department hours – Monday – Friday 8 am-5 pm EST.

Proper installation is the responsibility of the dealer, the owner-user, or the installing contractor. It is not covered by this warranty.

Basic Safety Information

• Do not touch or operate the machine with damp feet and hands.
• Do not insert screwdrivers, kitchen tools or other items between the protections and the moving parts.
• Before carrying out cleaning operations or routine maintenance, disconnect the machine from the power supply mains, switch the master switch off, and remove the plug.
• If the power supply cable is damaged, it must be replaced by a service provider or similarly qualified staff, to avoid risks.
• This unit must be equipped with a disconnection device incorporated in the fixed connection in compliance with local regulations.
• When loading the machine, the use of kitchen gloves is recommended to prevent burns in contact with the hot trays and trolleys.
• Use gloves suitable for trays and cold trolleys. During cleaning operations, of the condenser in particular, always wear protective gloves, safety glasses, and a mask for respiratory protection.
• This manual is an integral part of the product, it supplies all of the indications necessary for correct installation, correct use, and maintenance of the machine.
• The user must read this manual carefully and always refer to it. It must be kept in a place that is known and accessible to the authorized operators (installer, user, maintenance technician)
• The blast chiller is intended for professional use and therefore only qualified staff can use it
• The blast chiller is destined only for the use for which it has been designed.
• The manufacturer declines all responsibility for any damage caused by incorrect or unreasonable use, as:
  • improper use by untrained staff.
  • modification or interventions that are not specific for the model.
  • use of non-original spare parts or that are not specific for the model.
  • failure to comply, even partial, with the instructions in this manual.
• The core probe must only be used for the purpose for which it has been designed: detect the temperature at the center of the foodstuffs to be blast chilled and/or frozen.
• It is prohibited to remove the protections and safety devices to perform routine maintenance.
• Do not block the ventilation openings of the unit and of the structure in which it is positioned.
• WARNING – Please read the entire installation procedure before attempting to install the unit. Failure to follow the procedures listed in this manual may result in voiding the warranty.
• IMPORTANT – Due to the size and weight of this equipment, a minimum of two people are required to install this equipment safely. All OSHA regulations must be followed while on the job site.
• The manufacturer disclaims all responsibility for problems related to an incorrect installation of the blast chiller.
• The blast chiller must be installed by an authorized service/install provider.

Equipment Tag
The equipment tag is located on the exterior of the unit and displays the following information that is unique to the unit:

• Model Number
• Serial Number
• Refrigerant Charge
• Refrigerant Pressure (Low & High)
• Electrical Volts, Phase, Hertz and Amps
• Minimum Circuit Amps
• Maximum Fuse Size (Amps)

Please have this information on hand when contacting service or parts.

Pre-installation Checks

• Check components against the packing list. The packing list is located inside the accessory box.
• Check the integrity of the components once unpacked.
• Check for the proper location
  • Ambient temperature no greater than 90˚F
  • Do not install near a heat source
  • Do not install near the vapor source
  • Do not install near the grease source
  • Do not install in direct sunlight
  • Do not install in closed areas with insufficient air change
• Check for proper clearances
  • 6” clearance on both sides of the unit
  • 15” clearance on top of the unit
  • 6” clearance to the back of the unit
  • 35.5” at the front of the unit for door opening
  • Check for unobstructed airflow at the condensing unit

Condensing Unit Installation
The condensing unit must be installed and connected in accordance with the installation manual provided with the condensing unit. The condensing unit and the cabinet must be connected to separate electrical power supply. When the condensing unit is provided by a third party, verify that the rating meets the requirements listed above. The blast chiller refrigeration system is of pump- down type. The blast chiller controller will control the refrigeration by closing and opening the solenoid valve located inside the blast chiller cabinet. For proper operation, make sure the low-pressure controller is set to cut out at 4 PSI and cut in at 15 PSI.

Electrical & Refrigeration Requirements

Model| Cabinet Electrical| Cabinet Amp Draw| Refrigeration Type Required| Refrigeration BTU/H Required*
---|---|---|---|---
AP20BC-1T| 208/60/1| 8.2 A| Medium Temp| 28,000
AP20BC-2T| 208/60/1| 15.5 A| Medium Temp| 56,000
AP20BC-3T| 208/60/1| 22.7 A| Medium Temp| 84,000
AP26BC-1T| 208/60/1| 8.2 A| Medium Temp| 34,000
AP26BC-2T| 208/60/1| 15.5 A| Medium Temp| 68,000
AP26BC-3T| 208/60/1| 22.7 A| Medium Temp| 102,000
AP36BC-1T| 208/60/1| 8.2 A| Medium Temp| 44,000
AP36BC-2T| 208/60/1| 15.5 A| Medium Temp| 88,000
AP36BC-3T| 208/60/1| 22.7 A| Medium Temp| 132,000
AP46BC-1T| 208/60/1| 8.2 A| Medium Temp| 70,000
AP46BC-2T| 208/60/1| 15.5 A| Medium Temp| 120,000
AP46BC-3T| 208/60/1| 22.7 A| Medium Temp| 180,000
AP20BCF-1T| 208/60/1| 8.2 A| Medium/Low Temp| 28,000
AP20BCF-2T| 208/60/1| 15.5 A| Medium/Low Temp| 56,000
AP20BCF-3T| 208/60/1| 22.7 A| Medium/Low Temp| 84,000
AP26BCF-1T| 208/60/1| 8.2 A| Medium/Low Temp| 34,000
AP26BCF-2T| 208/60/1| 15.5 A| Medium/Low Temp| 68,000
AP26BCF-3T| 208/60/1| 22.7 A| Medium/Low Temp| 102,000
AP36BCF-1T| 208/60/1| 8.2 A| Medium/Low Temp| 44,000
AP36BCF-2T| 208/60/1| 15.5 A| Medium/Low Temp| 88,000
AP36BCF-3T| 208/60/1| 22.7 A| Medium/Low Temp| 132,000
AP46BCF-1T| 208/60/1| 8.2 A| Medium/Low Temp| 70,000
AP46BCF-2T| 208/60/1| 15.5 A| Medium/Low Temp| 120,000
AP46BCF-3T| 208/60/1| 22.7 A| Medium/Low Temp| 180,000

Installation

American Panel Corporation equipment has been shipped in a package designed to sufficiently protect from damage under normal shipping circumstances. Upon receiving the shipment, carefully inspect the package for visible damage and check the number of packages against the Bill of Lading. Notify the carrier immediately of any shortage or damage to your shipment. Claims must be filed promptly with the carrier. After receipt of shipment, carefully and safely remove the unit from the package. Check the contents of the package against the packing list. Under no circumstances may a damaged piece of equipment be returned to American Panel Corporation without first obtaining written permission.

To ensure proper installation carefully read and comply with the following instructions.

Reading the Floor Plan
Two-floor plans are included with the unit. One will be located in the accessory box and the other will be attached to the exterior door and frame assembly. Below is a sample floor plan.

A review of the floor plan will indicate all dimensions, as well as all wall, ceiling floor, and door locations. All wall, ceiling, floor, and door/frame sections are numbered on the floor plan as well as on the corresponding equipment. All wall panels will have an arrow indicating which edge of the panel should be up. The floor plan is designed to help you easily and systematically install all components of the cabinet. For ease of installation always start with wall panel number one.

Preparing The Installation Site
An overall inspection should be done of the installation area to familiarize oneself with potential problems such as building walls, ceilings, floors, or concrete slabs. These items need to be considered when preparing the site. It is critical that the unit fits properly into the space provided.

PLEASE REVIEW THE FOLLOWING IN PREPARATION FOR INSTALLING THE UNIT:

• Note any offsets for building columns.
• Check the condition of the floor or slab (clean, smooth, and level).
• Check height restrictions (ceiling, beams, ductwork, lights, piping, etc.).
• Check the location of floor drains and condensate lines.
• Check compliance with all building, electrical, and mechanical codes.
• Verify that the door will open without restriction and does not obstruct frequent traffic patterns. The door should swing away from traffic flow when possible.
• Determine if panels of considerable length can be transported through door openings, hallways, and stairways.
• Check and determine if the floor has been treated prior to installing the unit.
• Note the location of any special accessories (heated relief vents, alarms, etc.)

Cam-Lock Operation
The cam-lock locking device is located in the perimeter edge of all panels. Cam-Lock access holes are located on the interior side of the panels. Generally speaking, the male locks are located on the right side, top and bottom of the wall panels.

The cam action of the lock will pull the panels together, compressing the factory-applied gasket and providing an air-tight seal.

To operate the cam-lock, (as shown) insert the panel lock wrench (located in the accessory box) through the lock access hole and into the hex opening in the male cam-lock. Turn the panel lock wrench counterclockwise to check that the locking arm is brought to a completely open position. Next, rotate the panel lock wrench clockwise 3/4 of a full turn to actuate the lock engaging the locking arm to the lock pin. The cam action of the lock will pull the panels together, compressing the factory-applied gaskets and providing an air- tight seal. Finally, rotate the panel lock wrench approximately 1/4 turn to fully actuate the lock by securing the cam-lock arm to the pin. Once all the cam-locks are engaged, the access holes must be plugged with the supplied lock hole buttons (located in the accessory box).

Male and female cam-lock mechanisms must line up on adjacent panels, but are able to tolerate a +/- 1/8” tolerance. Continually check to see that the tops of the adjacent panels are evenly lined up and flush before locking. Continually check to see that the interior seam of the panels being locked together is flush, and tolerance is +/- 1/64”.

Tools Needed

Have these tools available for installation.

• 5/16” Cam lock wrench (included in accessory box)
• Tape measure
• Adjustable wrench or
• Refrigerant oil
• Insulation tape
• Sockets:
  • 9/16” standard and deep well
  • 7/16”
  • 11/32”
• Phillip head bit
• Drill driver
• 1 1/4” hole saw for stainless steel
• Level
• Leak sniffer or soapy solution

Components

The component list below does not include the cabinet components such as door panels, floor panels, wall panels, etc.

1. Evaporator Coil
   1 ea. for units with a model number ending with “1T” 2 ea. for units with a model number ending with “2T” 3 ea. for units with a model number ending with “3T”

2. Electrical Panel
   1 ea. / Blast Chiller

3. Center Air Deflector
   1 ea. / Evaporator

4. Corner Air Deflectors
   2 ea. / Evaporator

5. Condensate Diverter
   1 ea. / Evaporator

6. Pipe & Bushing
   1 ea. / Evaporator

7. Drain Pan
   1 ea. / Evaporator – provided with 7/8” copper union

8. Misc. Hardware

   • Hex bolts for mounting the evaporator
   • Sheet metal screws

Unit Assembly Instructions

Step

|

Description

|

Diagram

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1| Place and level the floor|
2| Assemble the left, right, and rear wall panels. Fasten panels to the floor panel.|
3| Place the evaporator assembly inside the unit. This is a temporary position to allow installing the door and the ceiling panels.|
4| Install and fasten the door assembly to the walls and floor.|
5| Place and fasten roof panel. Route control cables through roof panel cutout.|
---|---|---
6| Install the air deflectors (per the instructions below) on the wall where the evaporator assembly will be installed.

•   Align the top of the corner air deflectors to the ceiling panel.

•   Align the center air deflector at 9” below the ceiling panel.

•   Be sure the center deflector is centered on the side wall

|
7| Mount the condensate diverter immediately below the center air deflector. Make sure the diverter is leveled and centered on the wall.|
8| Position the coil assembly along the side wall behind the side of the door where the unit controller is located.|
9| Secure the evaporator to the roof panel using the 3/8” screws, washers and nuts provided.

Take your time and tighten each screw one turn at a time in a diagonal pattern to avoid damaging the screws.

|
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10| Remove and discard the temporary wooden support frame.| **
11| Use the provided screws to install the lower evaporator brackets. The wall panel is not pre-drilled and will need to be tapped in the field.|
12**| Use the provided screws to install the drain pan below the evaporator. Adjust the condensate diverter (mounted at step 7

above) so the water will dip inside the drain pan and after that tighten the wing nuts.

Make sure the diverter does not touch the bottom of the drain pan. Route the drain line and connect the drain pan to it. When drilling the opening for the drain through the panel special precautions should be taken not to drill through a cam-lock.

The edge of the lock extends 4.25” from the cam-lock access hole.

|
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13| Connect the refrigeration line sets. The evaporator assembly cover must be opened to access line connections.|
14| Mount the electric panel on top of the unit.|
15| Make the electrical connections to the electrical panel.|
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16| Route the cables and connectors through the line set opening.|
17| Make the electrical connections inside the evaporator assembly. ****

If the blast chiller is equipped with a pass-thru door, install the provided J-boxes and make the connections for the door heater and the door switch. The pig-tail cables coming from the controller will be clearly marked.

|
18| Insulate all penetrations into the cabinet using the provided patch foam.|
19| Install and secure the provided stainless steel cowlings atop the unit.|
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20| Make the main electrical connection at the 4×4 j-box marked “MAKE THE ELECTRICAL CONNECTIONS HERE”.

Units with Multiple Evaporators – Installation
When installing a unit with multiple evaporators refer to the provided floor plans to assemble the cabinet and refer to the Unit Assembly section of this manual to install the air deflectors and evaporator coils for each cabinet.

Note:
Install the center and corner air deflectors before installing the evaporator coil see the layouts below.

Specifications and Performance

Blast chilling
Units can lower the temperature of food from 160˚F to 38˚F within 90 minutes. Shock freeze – Units can lower the temperature of food from 160˚F to 0˚F within 240 minutes.

Note:
Overloading the unit could significantly reduce its service life.

Model| Type| Mobile Rack Maximum Size (WxDxH)| Chilling Capacity (Lbs. /90 min)| Freezing Capacity (Lbs /240 Min)
---|---|---|---|---
AP20BC-1T| Blast Chiller| (1) 26” x 32” x 73.5”| 200| N/A
AP20BC-2T| Blast Chiller| (2) 26” x 32” x 73.5”| 400| N/A
AP20BC-3T| Blast Chiller| (3) 26” x 32” x 73.5”| 600| N/A
AP26BC-1T| Blast Chiller| (1) 26“ x 36” x 73.5“| 260| N/A
AP26BC-2T| Blast Chiller| (2) 26“ x 36” x 73.5“| 520| N/A
AP26BC-3T| Blast Chiller| (3) 26“ x 36” x 73.5“| 780| N/A
AP36BC-1T| Blast Chiller| (1) 31” x 38“ x 73.5”| 360| N/A
AP36BC-2T| Blast Chiller| (2) 31” x 38“ x 73.5”| 720| N/A
AP36BC-3T| Blast Chiller| (3) 31” x 38“ x 73.5”| 1,080| N/A
AP46BC-1T| Blast Chiller| (1) 35“ x 39” x 73.5“| 460| N/A
AP46BC-2T| Blast Chiller| (2) 35“ x 39” x 73.5“| 920| N/A
AP46BC-3T| Blast Chiller| (3) 35“ x 39” x 73.5“| 1,380| N/A
AP20BCF-1T| Blast Chiller/Shock Freezer| (1) 26” x 32” x 73.5”| 200| 120
AP20BCF-2T| Blast Chiller/Shock Freezer| (2) 26” x 32” x 73.5”| 400| 240
AP20BCF-3T| Blast Chiller/Shock Freezer| (3) 26” x 32” x 73.5”| 600| 360
AP26BCF-1T| Blast Chiller/Shock Freezer| (1) 26“ x 36” x 73.5“| 260| 156
AP26BCF-2T| Blast Chiller/Shock Freezer| (2) 26“ x 36” x 73.5“| 520| 312
AP26BCF-3T| Blast Chiller/Shock Freezer| (3) 26“ x 36” x 73.5“| 780| 468
AP36BCF-1T| Blast Chiller/Shock Freezer| (1) 31” x 38“ x 73.5”| 360| 216
AP36BCF-2T| Blast Chiller/Shock Freezer| (2) 31” x 38“ x 73.5”| 720| 432
AP36BCF-3T| Blast Chiller/Shock Freezer| (3) 31” x 38“ x 73.5”| 1,080| 648
AP46BCF-1T| Blast Chiller/Shock Freezer| (1) 35“ x 39” x 73.5“| 460| 276
AP46BCF-2T| Blast Chiller/Shock Freezer| (2) 35“ x 39” x 73.5“| 920| 552
AP46BCF-3T| Blast Chiller/Shock Freezer| (3) 35“ x 39” x 73.5“| 1,380| 828

NOTE:
Each unit was designed for a specific product capacity as shown above. Overloading the unit could significantly reduce the service life of the unit.

Check for Proper Installation

Perform the checks below to ensure optimal operating conditions and to maximize the service life of the equipment.

1. Check the integrity of the unit.

2. Check for the proper location.

   • Ambient temperature no greater than 90°F (to ensure rated performance)
   • Must not be installed near a heat source
   • Must not be installed near grease source
   • Must not be installed near vapor source
   • Must not be installed in direct sunlight
   • Must not be installed in closed areas with insufficient air change

3. Check for proper clearances

   • 12” clearance for proper door operation if the unit is adjacent to the building wall (Models AP20/AP26)
   • 14” clearance for proper door operation if the unit is adjacent to the building wall (Models AP36)
   • 16” clearance for proper door operation if the unit is adjacent to the building wall (Models AP46)
   • 15” clearance above the unit for service
   • Provide enough space in front to allow the door to open
   • Check for unobstructed air at the condensing unit

4. Check to ensure the unit is level.

5. Confirm the connected electrical service is under the manufacturer nameplate located on the unit. 6 Confirm that the installation of the refrigeration lines was done under the installation instructions in the previous chapter.

6. Check the installation of the drain pan and line and check for proper drainage.

7. Operate the unit in Hard Chill, Manual Mode for 20 minutes to verify temperature pull-down.
   NOTE: American Panel Corporation blast chillers are equipped with short- cycle protection. If the unit is stopped or the door is opened and closed during a chilling cycle more than once, the compressor will not start for 3 to 5 minutes.

8. Engage, operate, and verify the effectiveness of the manual defrost cycle.

9. Verify ozone sanitation (if so equipped) is functional.

10. Verify PC connection (if so equipped) is functional.

11. Inform the factory if any functional or performance issues are found following the above tests.

Modes Explained

Each unit is capable of running in either an ‘Automatic’, ‘Manual’ or ‘A la Carte’ mode:

• In ‘Automatic’ mode the unit will read the food temperature via the food probe and adjust the air temperature accordingly.
• NOTE: When using ‘Automatic’ mode it is very important to insert the food probe in the product. The food probe must read the core temperature of the product in order for the unit to work as intended.
• In ‘Manual’ mode the air within the cabinet will be held at a preset temperature for a preset amount of time based on the selected operating cycle (see below).
• In ‘A la Carte’ mode the air within the cabinet will be held at a preset temperature until all of the timers expire.

and 35°F until the food core temperature reaches 40°F, at this point the blast chiller will switch into holding mode where the air temperature will cycle between 35°F and 42°F until the food is removed from the cabinet and/or cycle is stopped by the operator.
Manual| Manual Mode: The air temperature will cycle between 28°F and 35°F for 1.5 hours. After 1.5 hours the unit will switch into holding mode where the air temperature will cycle between 35°F and 42°F until the food is removed from the cabinet and/or the cycle is stopped by the operator.
A La Carte| A La Carte: The air temperature will cycle between 28°F and 35°F until all the timers expire, after that, the unit will switch into holding mode where the air temperature will cycle between 35°F and 42°F until the cycle is manually stopped by the operator.
Hard Chill| Used for all foods. Some freezing on the food surface may occur, especially with thicker products; if this is not acceptable use the ‘Soft’ cycle as described above.|
Auto| Automatic Mode: The air temperature will cycle between 0°F and 10°F until the food core temperature reaches 60°F (first part of the cycle). After the food core temperature reaches 60°F the air temperature inside the unit will cycle between 28°F and 35°F (second part of the cycle) until the food core temperature reaches 40°F. At this point the blast chiller will switch into holding mode where the air temperature will cycle between 35°F and 42°F until the food is removed from the cabinet and/or the cycle is stopped by the operator.
Manual| Manual Mode: The air temperature will cycle between 0°F and 10°F for one hour (first part of the cycle). After one hour the air temperature inside the unit will cycle between 28°F and 35°F for another hour (second part of the cycle). At this point the blast chiller will switch into holding mode where the air temperature will cycle between 35°F and 42°F until the food is removed from the cabinet and/or the cycle is stopped by the operator.
A La Carte| A La Carte: The air temperature will cycle between 0°F and 10°F until all the timers expire, after that, the unit will switch into holding mode where the air temperature will cycle between 35°F and 42°F until the cycle is manually stopped by the operator.
Shock Freeze| Use for all freezing needs. When using the Shock Freezing Cycle the ice crystals that form within the product are very small. The quality and the texture of the product is preserved. For that reason, the Shock Freeze Cycle is suitable even for delicate products such as sushi meat and prime meat cuts. Shock Freeze Cycle will give excellent results when used in the process of Ice Cream and Gelato hardening, it will give a smooth texture to the product.|
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Auto| Automatic Mode: The air temperature will cycle between -25°F and -15°F until the food core temperature reaches 0°F, at this point the blast chiller will switch into holding mode where the air temperature will cycle between -4°F and 3°F until the food is removed from the cabinet and/or cycle is stopped by the operator.
Manual| Manual Mode: The air temperature will cycle between -25°F and -15°F for 4 hours. After 4 hours the unit will switch into holding mode where the air temperature will cycle between -4°F and 3°F until the food is removed from the cabinet and/or the cycle is stopped by the operator.
A La Carte| A La Carte: The air temperature will cycle between -25°F and -15°F until all the timers expire, after that, the unit will switch into holding mode where the air temperature will cycle between -4°F and 3°F until the cycle is manually stopped by the operator.
| NOTE: At the end of any cycle the unit will switch into holding mode to maintain the food at a specific temperature. However, the unit is not designed to be a refrigerator or holding cabinet. Do not allow the blast chiller to function in holding mode for extended periods.
Occasional overnight holding is allowed.
Quick Start| The Quick Start mode allows for one-button operation of the most common cycle as defined by the user. Quick Start is set from the factory as a Soft Chill – Manual mode but can be customized in the settings for any cycle operation.|

Factory Presets Automatic Mode – Quick Reference Chart

Setting

Cycle

| Low Air Part 1| High Air Part 1| Breaking Temp.| Low Air Part 2| High Air Part 2| End Food Temp.| Low Air Holding| High Air Holding

Soft

|

28˚F

|

35˚F

|

NA

|

NA

|

NA

|

40˚F

|

35˚F

|

42˚F

Hard (Chillers Only)

|

10˚F

|

20˚F

|

60˚F

|

28˚F

|

35˚F

|

40˚F

|

35˚F

|

42˚F

Hard (Chillers & Freezers)|

0˚F

|

10˚F

|

60˚F

|

28˚F

|

35˚F

|

40˚F

|

35˚F

|

42˚F

Shock Freeze

|

-25˚F

|

15˚F

|

NA

|

NA

|

NA

|

0˚F

|

-4˚F

|

3˚F

Thaw

|

42˚F

|

50˚F

|

NA

|

NA

|

NA

|

32˚F

|

35˚F

|

42˚F

Factory Presets Manual Mode – Quick Reference Chart

Setting

Cycle

| Low Air Part 1| High Air Part 1| Time Part 1| Low Air Part 2| High Air Part 2| Time Part 2| Low Air Holding| High Air Holding

Soft

|

28˚F

|

35˚F

|

NA

|

NA

|

NA

|

90 Min

|

35˚F

|

42˚F

Hard (Chillers Only)

|

10˚F

|

20˚F

|

60 Min

|

28˚F

|

35˚F

|

60 Min

|

35˚F

|

42˚F

Hard (Chillers & Freezers)|

0˚F

|

10˚F

|

60 Min

|

28˚F

|

35˚F

|

60 Min

|

35˚F

|

42˚F

Shock Freeze

|

-25˚F

|

15˚F

|

NA

|

NA

|

NA

|

240 Min

|

-4˚F

|

3˚F

Thaw

|

42˚F

|

50˚F

|

NA

|

NA

|

NA

|

Set at Start

|

35˚F

|

42˚F

Unit Operation

Home Screen
The home screen can be accessed by tapping on the blank display, if the display is off, or by pressing the home button, if the controller is in one of the cycle screens.

1. Soft Chill Button – Press to access Soft Chill Cycle Menu
2. Hard Chill Button – Press to access the Hard Chill Cycle Menu
3. Shock Freeze Button – Press to access the Shock Freeze Cycle Menu
4. Quick Start Button – Press to engage the preset cycle, the Quick Start Button is set from the factory to engage the Soft Chill cycle in Manual Mode. The operator can set the Quick Start Button to engage the desired cycle, see Settings -> Quick Start.
5. Food Thaw Button – Press to access the Food Thaw Cycle Menu. Food Thaw Cycle is an optional cycle and is available on selected models only.
6. Sanitize Button – Press to access the Sanitize Cycle Menu. The Sanitize Cycle is optional and is available on selected models only. Sanitize Cycle will sanitize the interior of the cabinet. Sanitize Cycle can be set to engage automatically at preset times of the day when the unit is not in use, see Settings -> Sanitize.
7. Defrost Cycle Button – Press to access the Defrost Cycle Menu. The Defrost Cycle can be set to engage automatically at preset times of the day when the unit is not in use, see Settings -> Defrost.
8. Reports Button – Press to access the HACCP reports preview menu.
9. Probe Heat Button – Press to choose which food probe to heat for easier extraction from the frozen product.
10. Settings Button – Press to access the settings menu.

Automatic Mode Screen

1. Status Label – Displays the selected cycle and the status of the cycle.
   Status:

   • READY TO START – unit in standby mode waiting for the user to make a selection such as Start
   • CYCLE IN PROGRESS – the chilling cycle is in progress
   • COMPLETED – the chilling cycle has been completed and the unit is maintaining the product at safe holding temperatures

2. Auto Mode Button – Press to select the automatic blast chilling mode.

3. Manual Mode Button – Press to switch to the manual blast chilling mode.

4. A la carte Mode Button – Press to switch to the A la carte blast chilling mode.

5. ELAPSED TIME Label – Displays the elapsed time from the start of the cycle.

6. Food probe #… Label/Button – Press to assign to the current probe the food ID that it monitors. The assigned food ID will show on the HACCP reports. The label of Food probe #… will display the temperature of the probe. One food probe is the standard configuration for all American Panel Corporation blast chillers, the controller supports up to 4 food probes.

7. Air probe #… Label – Displays the air temperature inside the cabinet. Double and triple-depth cabinet models will have two and three air probes respectively, one for each cabinet.

8. Time and Date Label – Displays the current date and time.

9. Home Button – Press to stop the current cycle and switch to the home screen.

10. Start/Stop Button – Press to start or stop the cycle. If the stop button is pressed during the cycle a confirmation screen will prompt the user to confirm the choice.

How to Start a Cycle in Automatic Mode

Manual Mode Screen

1. Status Label – Displays the selected cycle and the status of the cycle
   Status:

   • READY TO START – unit in standby mode waiting for the user to make a selection such as Start
   • CYCLE IN PROGRESS – the chilling cycle is in progress
   • COMPLETED – the chilling cycle has been completed and the unit is maintaining the product at safe holding temperatures

2. Auto Mode Button – Press to select the automatic blast chilling mode.

3. Manual Mode Button – Press to switch to the manual blast chilling mode.

4. A la carte Mode Button – Press to switch to the A la carte blast chilling mode.

5. TIME REMAINING Label – Indicates the remaining time to the end of the cycle.

6. UP/DOWN BUTTONS – Press to adjust the cycle time as needed.

7. Food probe #… Label/Button – Press to assign to the current probe the food ID that it monitors. The assigned food ID will show on the HACCP reports. The label of Food probe #… will display the temperature of the probe. One food probe is the standard configuration for all American Panel Corporation blast chillers, the controller supports up to 4 food probes.

8. Air probe #… Label – Displays the air temperature inside the cabinet. Double or triple-depth cabinet models will have two or three air probes respectively, one for each cabinet.

9. Time and Date Label – Displays the current date and time.

10. Home Button – Press to stop the current cycle and switch to the home screen.

11. Start/Stop Button – Press to start or stop the cycle. If the stop button is pressed during the cycle a confirmation screen will prompt the user to confirm the choice.

A La Cart Mode Screen & Timer Screen

1. Status Label – Displays the selected cycle and the status of the cycle
   Status:

   • READY TO START – unit in standby mode waiting for the user to make a selection such as Start
   • CYCLE IN PROGRESS – the chilling cycle is in progress
   • COMPLETED – the chilling cycle has been completed and the unit is maintaining the product at safe holding temperatures

2. Auto Mode Button – Press to select the automatic blast chilling mode.

3. Manual Mode Button – Press to switch to the manual blast chilling mode.

4. A la carte Mode Button – Press to switch to the A la carte blast chilling mode.

5. Timer Buttons/Labels – Press to access the timer setting screen. The timer label will indicate the remaining time and the product name of the food it monitors.

6. Food probe #… Label – The label of Food probe #… will display the temperature of the probe. One food probe is the standard configuration for all American Panel blast chillers, the controller supports up to 4 food probes.

7. Air probe #… Label – Displays the air temperature inside the cabinet. Double or triple-depth cabinet models will have two or three air probes respectively, one for each cabinet.

8. Time and Date Label – Displays the current date and time.

9. Home Button – Press to stop the current cycle and switch to the home screen.

10. Start/Stop Button – Press to start or stop the cycle. If the stop button is pressed during the cycle a confirmation screen will prompt the user to confirm the choice.

11. Set Timer Id Button – Press to assign a food id. to the current timer.

12. Up/Down Buttons – Press to adjust the timer.

How to Start a Cycle in A La Cart Mode

How to Start a Cycle in Quick Start Mode & Customizing Quick Start
The Quick Start mode allows for one-button operation of the most common cycle as defined by the user. Quick Start is set from the factory as a Soft Chill – Manual mode but can be customized in the settings for any cycle operation.

• Press the Quick Start button to engage the preset cycle
• To customize the Quick Start button, follow the steps below.

PC Connection Package

The optional wireless PC communication package features:

• HACCP data download via local Wi-Fi network or peer-to-peer connection
• Remote blast chiller monitoring via Wi-Fi network
• E-mail notifications

Connect to Controller – Direct Connection
The optional wireless pc communication package is required to connect to the controller.

The controller is set from the factory as a Wi-Fi access point. In this configuration, the controller broadcasts an SSID such as blast-chiller- xxxxxxxxxxx-wha.

that is set from the factory. If this has been previously customized, use the current SSID in the system.|
3| Open a web browser on the device and enter 192.168.1.1 into the address bar.|

4| The home screen of the controller should show up in the browser window. You are now able to download HACCP data, monitor the blast chiller modes, and set up any notification settings.|

Connect to Controller – Wi-Fi
The optional wireless pc communication package is required to connect to the controller.

The controller is set from the factory as a Wi-Fi access point. In this configuration, the controller broadcasts an SSID such as blast-chiller- xxxxxxxxxxx-wha.

Connect to Controller – Wi-Fi notifications setup

HACCP Data Download

HACCP Data Download via USB
The optional USB pc communication package is required to connect to the controller.

HACCP Data Download via Peer-to-Peer
The optional wireless pc communication package is required to connect to the controller.

HACCP Data Download via Wi-Fi
The optional wireless pc communication package is required to connect to the controller.

Customizing the Cycles and Technical Settings

Blast chilling and shock-freezing cycles have been designed to deliver optimum chilling/freezing performance for most food products. If needed, all the cycles and settings can be customized via the settings menu and the screens below.
Settings should only be changed by knowledgeable personnel or at the direction of a service technician.

Temperature Probe Calibration

1. Determine the temperature offset for the probe you are calibrating. To do so, insert the food probe in an 80% ice and 20% water bath and stir for a minute. Record the temperature of the probe as displayed on the touchscreen. The difference between 32 and the temperature reading is the temperature offset.
2. For example, the temperature probe reading is 38˚F. The temperature offset is -6 (32-38 = -6)
3. Calibrate the probe. To do so go to Settings (7055 Login) > Settings > Temperature Probes Setup. Set the offset calculated above for the desired temperature probe. Press the Done button to go to the home screen.

General Operating Instructions

Panning and Loading
Follow the methods below for faster cooling, freezing, and thawing:

• Place the food in shallow pans.
• Do not use food pans deeper than 2 ½” and do not fill the pan with more than 2” of product.
• Separate the food into smaller or thinner portions.
• Do not cover the containers unless danger of overhead contamination.
• Loosely cover the containers if necessary. Allow the cover material (aluminum foil) to touch the surface of the food.
• Arrange the pans for optimum air circulation within the cabinet.
• Know the capacity of the unit. Do not overload the unit.

Probing (for chilling and freezing cycles)
Follow the methods below to ensure correct probing of the product:

• Insert the food probe into the thickest part of the product.
• The tip of the food probe will have to be located at the core of the food.
• Always place the available food probe in the hardest-to-cool product.
• It is a good practice to restart the cycle every time food is added.
• Clean and sanitize the food probe after each use.

Probing (for optional Thaw cycle)
Use the provided drill and drill bit to drill a hole into the frozen product.

Maintenance & Cleaning

Daily Maintenance

• Defrost the unit daily or as needed (pg 21).
• Wipe clean the interior and the exterior of the unit using a solution of mild soap and water.
• Wipe clean the door gasket.
• Engage the sanitation cycle (if equipped).

Quarterly Maintenance
The quarterly maintenance should be done by a service technician or by trained maintenance personnel.

• Inspect the door hinge for proper operation.
• Inspect the door gasket for proper seal.
• Inspect the drain line for proper flow.
• Use a vacuum and brush to clean the condenser coil.
• Clean the evaporator coil.

Maintenance & Cleaning

Annual Maintenance Checklist
The quarterly maintenance should be done by a service technician or by trained maintenance personnel.

• Verify unit is properly installed, firmly situated, and level.
• Verify the electrical service to be under the manufacturer label located on the evaporator coil assembly.
• Verify proper drain pan installation (clean if necessary) or hard plumbed. Inspect drain lines for integrity and proper flow.
• Check door hinges and gasket for proper operation and seal. Use mild soapy warm water to clean the door gasket.
• Inspect the integrity of the chilling compartment interior.
• Verify evaporator fans are firmly mounted, balanced, free-turning, and properly aligned.
• Disconnect the unit from the main power and clean the evaporator coil, see the evaporator coil cleaning procedure at the end of this checklist.
• Wipe down the cabinet interior with soapy water and rinse. Do not use any abrasive or corrosive materials!
• Connect the unit to the power supply.
• Use an 80/20 ice/water bath to check the accuracy of the probe. To do so, close the door of the unit with the probe hanging on the outside of the cabinet and start a manual hard cycle. Use the probe to continually stir the ice-water bath and observe the readings for approximately 3 minutes. The temperature of the ice-water mixture should be 33 to 34˚F. Adjust as necessary, see Temperature Probe Calibration pg. 37.
• Verify the accuracy of the air probe against a calibrated thermocouple or against an accurate food probe. Adjust as necessary, see Temperature Probe Calibration pg. 37.

Note:
American Panel Corporation blast chillers are equipped with short-cycle protection. If the unit is stopped during a chilling cycle more than once, the compressor will not start for the following 3 minutes.

• Operate the unit in the hard chill/manual mode, for approximately 20 minutes, to verify temperature pull down.
• Verify the functionality of the evaporator fans.
• Verify proper air flow direction. The direction of the airflow for the evaporator should be from the front of the unit toward the back of the unit.
• Engage, operate, and verify the effectiveness of the manual defrost cycle.
• Verify that UV light (if so equipped) is functional. The UV lamps must be replaced annually, call the parts department at American Panel Corporation to order new lamps.
• Verify ozone generator (if so equipped) is functional. 10 minutes after engaging the sanitation cycle there will be a strong ozone smell inside the cabinet indicating that the ozone generator is functional. The UV lamp inside the ozone generator must be replaced annually – see chapter “Replace Ozone Generator Lamp”, call the parts department at American Panel Corporation to order new lamps.
• Verify Wi-Fi connection (if so equipped) is functional.
• Turn the unit off, and wipe down the exterior.
• On the remote condensing unit perform the maintenance procedure recommended by its manufacturer.
• Inform the customer and the factory if any functional and performance issues are found following the completion of the above tests.
• Complete inspection paperwork and verify consumer has all necessary operation manuals, menus, and instructions. Contact the factory with any questions, Monday-Friday 8:00 a.m. to 5:00 p.m. ET at 800-327-3015 or consult the website at www.AmericanPanel.com.

The above maintenance procedure should be done yearly and is not a substitute for an efficient local maintenance schedule such as a daily, and quarterly maintenance schedule.

Evaporator Coil Cleaning
The following cleaning procedure is recommended as part of routine maintenance activity for all American Panel Corporation blast chillers.

IMPORTANT:

• Do not use any sharp or abrasive tools to clean the evaporator coil!
• Before cleaning the evaporator coil run the defrost cycle to make sure the coil is completely free of ice.

When cleaning the evaporator coil particular attention must be paid to the kind of cleansing agent used. The following products MUST NEVER BE USED:

• Ammonia or detergents which contain ammonia (ammoniac solutions)
• Bleach or products containing bleach (chlorinated liquids)
• Acid detergents such as anti-limescale, various anti-incrustations, muriatic acid, sulfuric, hydrochloric, and acetic acid liquids, etc. (highly acidic liquids)
• Acetone, trichloro-ethylene (organic solvents)
• Caustic soda and other highly alkaline substances (high basicity liquids)

All the above substances can damage the protective coating and/or corrode the metal components and seriously damage the coil.

WARNING:
Disconnect and lock the main power switch prior to cleaning the unit.

Monthly

• Open the evaporator door by removing the screws that secure the door to the vertical frame and swing the door open.
• Use a vacuum cleaner or a soft non-metallic bristle to remove the surface-loaded fibers and dirt. Apply the tool in the direction of the fins.
• Rinse the coil finned area and the return bends with plenty of clean warm water. To avoid damaging the fins and the coating, it is important that the water temperature is below 130oF and the water pressure is below 100 PSI.
• Close and secure the evaporator door.

Quarterly

• Open the evaporator door by removing the screws that secure the door to the vertical frame and swing the door open.
• Use a vacuum cleaner or a soft non-metallic bristle brush to remove the surface-loaded fibers and dirt. Apply the tool in the direction of the fins.
• Spray the coil finned area and the return bends with a generous amount of the recommended coil cleaner (see below) using a pump-up sprayer or conventional spray bottle. Refer to the manufacturer’s directions on the container for the proper mixing ratio.
• After cleaning the coil use the approved chloride remover (see below) to remove soluble salts and revitalize the unit. Use a pump-up sprayer or a conventional spray bottle to soak the finned area and the return bends. Refer to the manufacturer’s directions on the container.
• Rinse the coil finned area and the return bends with plenty of clean warm water. To avoid damaging the fins and the coating, it is important that the water temperature is below 130oF and the water pressure is below 100 PSI.
• Close and secure the evaporator door.

Recommended Coil Cleaner
Enviro-Coil Concentrate Hydro-Balance Corporation Tel. 972-394-9422.

Recommended Chloride Remover
CHLORRID DTS CHLORRID International, Inc. Tel. 800-422-3217.

Replace Optional Sanitizing Ozone Generator Lamp

The UV lamp inside the ozone generator has a service life of one year. Contact the parts department at American Panel Corporation to order replacement lamps. To replace the lamp follow the steps below.

Versatile, Dependable Walk-Ins & Blast Chillers
American Panel is your trusted manufacturer for all your cold storage, blast chilling, and shock freezing needs. Building on a 57-year family-owned and operated heritage, American Panel provides versatile, dependable custom crafted walk-in coolers, freezers, combination cold rooms, and blast chillers.

American Panel is proud to offer the largest line of blast chillers and shock freezers on the market. 37 different freestanding models and an infinite number of integral configurations. HURRiCHiLL offers the easiest-to-use controls in the industry, blast chilling is complex but controlling it doesn’t have to be. American Panel is the go-to source for all your blast chilling/shock freezing needs.

• Find out more at www.americanpanel.com.

5800 SE 78th St. Ocala, FL 34472 • 352.245.7055 • [email protected] • www.americanpanel.com.

This manual is updated as new information and models are released. Visit our website for the latest manual.

References

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