greenworks RSG404 Compact Reciprocating Saw Instruction Manual

COMPACT RECIPROCATING SAW
OPERATOR MANUALRSG404
www.greenworkstools.com

DESCRIPTION

1.1 PURPOSE
You may use this product for cutting, demolition and remodeling purposes:

• Cutting all types of wood, plastic, drywall and metals.
• Demolition in small, or tight spaces.

1.2 OVERVIEW

1. Lock-out button
2. Switch trigger
3. Shoe
4. Blade
5. Blade release clamp
6. LED light

GENERAL POWER TOOL SAFETY WARNINGS

WARNING
Read all safety warnings, instructions, illustrations and specifications provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
2.1 WORK AREA SAFETY

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2.2 ELECTRICAL SAFETY

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

2.3 PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

2.4 POWER TOOL USE AND CARE

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
• Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

2.5 BATTERY TOOL USE AND CARE

• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
• Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
• When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or fire.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
• Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.
• Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 130°C (265 °F) may cause explosion.
• Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

2.6 SERVICE

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
• Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

SPECIFIC SAFETY WARNINGS

• Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
• Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the workpiece by hand or against your body leaves it unstable and may lead to loss of control.
• Know your power tool. Read operator manual carefully. Learn its applications and limitations, as well as the specific potential hazards related to this power tool. Obey this instruction will reduce shock, fire or serious injury.
• Always wear safety glasses with side shields marked to comply with ANSI Z87.1. Obey this instruction will reduce the risk of serious injury.
• Protect your lungs. Wear a face or dust mask if the operation is dusty. Obey this instruction will reduce the risk of serious injury.
• Protect your hearing. Wear hearing protection during extended periods of operation. Obey this instruction will reduce the risk of serious injury.
• Battery tools do not have to be plugged into an electrical outlet; thus, they are always in operating condition. Be aware of possible hazards when not using your battery tool or when changing accessories. Obey this instruction will reduce the risk of electric shock , fire, or serious injury,
• Do not place battery tools or their batteries near fire or heat. This will reduce the risk of explosoion and possibl injury.
• Do not crush, drop or damage battery pack. Do not use a battery pack or charger that has been dropped or received a sharp blow. A damaged battery is subject to explosion. Properly dispose of a dropped or damaged battery immediately.
• Batteries can explode in the presence of a source of ignition, such as a pilot light. To reduce the risk of serious injury, never use any cordless product in the presence of open flame. An exploded battery can propel debris and chemicals. If exposed, flush with water immediately.
• Do not charge battery tool in a damp or wet location. Obey this instruction will reduce the risk of electric shock.
• For best results, your battery tool should be charged in a location where the temperature is more than 50°F but less than 100°F. To reduce the risk of serious injury, do not store outside or in vehicles.
• Under extreme usage or temperature conditions, battery leakage may occur. If liquid comes in contact with your sink, wash immediately with soap and water. If liquid gets into your eyes, flush them with clean water for at least 10 minutes, then seek immediate medical attention. Obey this instruction will reduce the risk of serious injury.
• Keep these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you borrow someone this tool, loan them these instructions also to prevent incorrect use of the machine and possible injury.

SYMBOLS ON THE PRODUCT

Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

follow all warnings and safety
instructions.
| Wear ear protection.
| Wear eye protection
| Do not expose the product to rain or moist conditions.
| Wear a dust mask
| No Hands Symbol
| No Hands Symbol
| No Hands Symbol
| Hot Surface

RISK LEVELS

The following signal words and meanings are intended to explain the levels of risk associated with this product.

will result in death or serious injury.
| WARNING| Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
| CAUTION| Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
| CAUTION| (Without Safety Alert Symbol) Indicates a situation that may result in property damage.

PROPOSITION 65

WARNING
This product contains a chemical known to the state of California to cause cancer, birth defects or other reproductive harm. Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints;
• Crystalline silica from bricks and cement and other masonry products;
• Arsenic and chromium from chemically treated lumber.

Your risk of exposure to these chemicals varies depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well- ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.
Save these instructions.

INSTALLATION

7.1 UNPACK THE MACHINE
WARNING
Make sure that you correctly assemble the machine before use.
WARNING

• If parts of the machine are damaged, do not use the machine.
• If you do not have all the parts, do not operate the machine.
• If parts are damaged or missing, contact the service center.

1. Open the package.
2. Read the documentation provided in the box.
3. Remove all the unassembled parts from the box.
4. Remove the machine from the box.
5. Discard the box and packing material in compliance with local regulations.

WARNING
For your personal safety, do not insert battery before the tool is assembled completely.
7.2 INSTALL THE BLADE

NOTE
Before you install the blade, remove the battery pack from the machine.

1. Turn the blade release clamp in the direction of arrow and hold.
2. At the same time, push the blade to the deepest position.
3. Release the blade release clamp.

NOTE
Make sure that the blade is tightened. When cutting wet wood, please clean up the dust and debris near the blade clamp in time.
7.3 REMOVE THE BLADE

1. Turn the blade release clamp in the direction of arrow and hold.
2. At the same time, pull the blade out.
3. Release the blade release clamp.

7.4 INSTALL THE BATTERY PACK

WARNING

• If the battery pack or charger is damaged, replace the battery pack or the charger.
• Stop the machine and wait until the motor stops before you install or remove the battery pack.
• Read and understand the instructions in the battery and charger manual.

1. Align the lift ribs on the battery pack with the grooves in the battery compartment.
2. Push the battery pack into the battery compartment until the battery pack locks into place.
3. When you hear a click, the battery pack is installed.

7.5 REMOVE THE BATTERY PACK

1. Push and hold the battery release button.
2. Remove the battery pack from the machine.

OPERATION

WARNING
Always wear eye protection.
WARNING
Do not use any attachments or accessories not recommended by the manufacturer of this product.
8.1 START THE MACHINE

1. Push the lock-out button (1) to the right side to unlock the switch trigger.
2. Press the switch trigger (2).

Variable speed
To change the speed, increase or decrease the pressure on the trigger. The further the trigger is pulled, the greater the speed.
8.2 STOP THE MACHINE

1. Release the switch trigger.

WARNING
The lock-out button must be in the locked position when the machine is not in use or is being transported.
8.3 LED LIGHT

The LED light (6) illuminates when the trigger is depressed.
It provides extra light for increased visibility.
8.4 OPERATE THE MACHINE
General cutting

1. Clamp the workpiece.
2. Mark the line of cut clearly.
3. Hold the machine firmly and switch it on.
4. Allow the motor to reach full speed.
5. Place the shoe against the workpiece.
6. Start the cutting work.

NOTE
Make sure that the blade is not contacting the workpiece until the motor reaches full speed.
Metal cutting

1. Clamp the workpiece firmly and cut close to the clamping point to eliminate any vibration.
2. Use a slow speed at the beginning, gradually increasing speed as you cut.
3. In thin gauge sheet metals, it is best to clamp wood to the underside of the sheet. This will ensure a clean cut without excess vibration or tearing of metal.
4. Avoid forcing cutting blade as this reduces blade life and causes costly blade breakage.

Plunge cutting

1. Measure the surface area to be cut and mark the line clearly.
2. Rest the bottom edge of the shoe on the work surface.
3. Switch motor on and allow the blade to reach full speed.
4. Tilt the saw until the tip of the blade starts cutting the workpiece.
5. Allow the blade to penetrate the material before continuing with plunge cut.

WARNING
Always hold saw firmly while cutting. Make sure that the shoe is held firmly against the material being cut. This will prevent the saw from jumping or vibrating and minimize blade breakage.

MAINTENANCE

CAUTION
Do not let brake fluids, gasoline, petroleum-based materials touch the plastic parts. Chemicals can cause damage to the plastic, and make the plastic unserviceable.
CAUTION
Do not use strong solvents or detergents on the plastic housing or components.
WARNING
Remove the battery pack from the machine before maintenance.
9.1 CLEAN THE MACHINE
CAUTION
The machine must be dry. Humidity can cause risks of electrical shocks.

• Clear the unwanted material out of the air vent with a vacuum cleaner.
• Do not spray the air vent or put the air vent in solvents.
• Clean the housing and the plastic components with a moist and soft cloth.

TECHNICAL DATA

The recommended ambient temperature range:

LIMITED WARRANTY

3 YEAR LIMITED WARRANTY
Greenworks hereby warranties this product, to the original purchaser with proof of purchase, for a period of three (3) years against defects in materials, parts or workmanship. Greenworks, at its own discretion, will repair or replace any and all parts found to be defective, through normal use, free of charge to the customer. This warranty is valid only for units which have been used for personal use that have not been purchased or rented for industrial/commercial use, and that have been maintained in accordance with the instructions in the owners’ manual supplied with the product when new.
ITEMS NOT COVERED BY WARRANTY:

1. Any part that has become inoperative due to misuse, commercial use, abuse, neglect, accident, improper maintenance, or alteration; or
2. The unit, if it has not been operated and/or maintained in accordance with the owner’s manual; or
3. Normal wear;
4. Routine maintenance items such as lubricants, blade sharpening;
5. Normal deterioration of the exterior finish due to use or exposure.

HELPLINE:
Warranty service is available by calling our toll-free helpline at 1-888-909-6757.
TRANSPORTATION CHARGES:
Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. It is the purchaser’s responsibility to pay transportation charges for any part submitted for replacement under this warranty unless such return is requested in writing by Greenworks.
USA address:
Greenworks Tools
P.O. Box 1238, Mooresville, NC 28115
Canadian address:
Greenworks Tools Canada, Inc.
P.O. Box 93095, Newmarket, Ontario, L3Y 8K3
Mexico address:
TECNOLOGIA CAMPO Y JARDIN S.A. DE C.V.
ADMINISTRADORES No. 5336 A, COL. ARCOS DE
GUADALUPE, ZAPOPAN , JALISCO , C.P. 45037

www.greenworkstools.com
P0804530-00 Rev B

References

• Greenworks Outdoor Power Equipment, Lawn & Garden Tools

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