greenworks DDG401 24V Brushless Drill User Manual

greenworks DDG401 24V Brushless Drill

Product Information

Specifications

• Model: DDG401
• Brand: Greenworks
• Website: https://www.greenworkstools.com
• Alternate Website: https://www.greenworksgear.com

Product Usage Instructions

General Safety Guidelines:
Before using the drill/driver, please read and understand the following safety guidelines:

• Always wear appropriate personal protective equipment (PPE) such as safety goggles and gloves.
• Ensure the work area is well-lit and free from any potential hazards.
• Do not operate the drill/driver if you are fatigued or under the influence of alcohol or drugs.
• Keep bystanders and children at a safe distance from the work area.

Charging the Drill/Driver:
To charge the drill/driver, follow these steps:

1. Connect the charger to a power outlet.
2. Insert the battery pack into the charger.
3. The charging indicator will light up to indicate that the battery is charging.
4. Wait until the battery is fully charged before using the drill/driver.

Operating the Drill/Driver:
To operate the drill/driver, follow these steps:

1. Insert a compatible drill bit or screwdriver bit into the chuck.
2. Adjust the torque setting according to your needs using the torque adjustment collar.
3. Hold the drill/driver firmly with both hands.
4. Press the trigger to start drilling or driving screws.
5. Release the trigger to stop the drill/driver.

Maintenance and Care:
To ensure optimal performance and longevity of the drill/driver, please follow these maintenance guidelines:

• Regularly clean the drill/driver using a soft, dry cloth.
• Store the drill/driver in a cool, dry place when not in use.
• Inspect the power cord and battery pack for any signs of damage before each use.
• Do not attempt to disassemble or repair the drill/driver yourself. Contact an authorized service center for assistance.

Frequently Asked Questions (FAQ):

• Q: How long does it take to fully charge the battery?
  A: The charging time may vary, but on average, it takes approximately 1-2 hours to fully charge the battery.

• Q: Can I use this drill/driver for heavy-duty applications?
  A: While the drill/driver is designed for general household tasks, it may not be suitable for heavy-duty applications. It is recommended to check the product specifications for maximum torque and consult the user manual for usage limitations.

• Q: Where can I find replacement parts for the drill/driver?
  A: You can find replacement parts for the drill/driver on our official website or by contacting our customer support.

DESCRIPTION

PURPOSE
This machine is used to drill in all types of wood materials (lumber, plywood, paneling, composition board, and hard board), ceramics, plastics, fiberglass, laminates and metals.

OVERVIEW

1. High Speed / Low Speed
2. Torque Adjustment
3. 1/2″ Keyless Chuck
4. LED Light
5. Trigger
6. Belt Clip
7. Forward / Reverse

GENERAL POWER TOOL SAFETY WARNINGS

• WARNING Read all safety warnings and all instructions.
• Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
• Save all warnings and instructions for future reference.
• The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

WORK AREA SAFETY

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.
• Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
• The machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the machine by a person responsible for their safety.
• Children should be supervised to ensure that they do not play with the machine.

ELECTRICAL SAFETY

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges and moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. Do not over-reach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust related hazards.

POWER TOOL USE AND CARE

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

BATTERY TOOL USE AND CARE

• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
• Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
• When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or fire.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with plenty of soap and water. If liquid contacts eyes, immediately seek medical help. Liquid ejected from the battery may cause irritation or burns.
• Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.
• Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 130 °C may cause explosion.
• Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

SERVICE

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
• Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

DRILL SAFETY WARNINGS

• Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory or fasteners contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
• Never operate at higher speed than the maximum speed rating of the drill bit. At higher speeds, the bit is likely to bend if allowed to rotate freely without contacting the workpiece, resulting in personal injury.
• Wear ear protectors when impact drilling. Exposure to noise can cause hearing loss.
• Apply pressure only in direct line with the bit and do not apply excessive pressure. Bits can bend causing breakage or loss of control, resulting in personal injury.
• Always start drilling at low speed and with the bit tip in contact with the workpiece. At higher speeds, the bit is likely to bend if allowed to rotate freely without contacting the workpiece, resulting in personal injury.
• Know your power tool. Read operator manual carefully. Learn its applications and limitations, as well as the specific potential hazards related to this power tool. Obey this instruction will reduce shock, fire or serious injury.
• Always wear safety glasses with side shields marked to comply with ANSI Z87.1. Obey this instruction will reduce the risk of serious injury.
• Protect your lungs. Wear a face or dust mask if the operation is dusty. Obey this instruction will reduce the risk of serious injury.
• Protect your hearing. Wear hearing protection during extended periods of operation. Obey this instruction will reduce the risk of serious injury.

SYMBOLS ON THE PRODUCT

Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

RISK LEVELS

The following signal words and meanings are intended to explain the levels of risk associated with this product.

will result in death or serious injury.
| WARNING| Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
| CAUTION| Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
| CAUTION| (Without Safety Alert Symbol) Indicates a situation that may result in property damage.

PROPOSITION 65
This product contains a chemical known to the state of California to cause cancer, birth defects

WARNING
This product contains a chemical known to the state of California to cause cancer, birth defects or other reproductive harm. Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints;
• Crystalline silica from bricks and cement and other masonry products;
• Arsenic and chromium from chemically treated lumber. Your risk of exposure to these chemicals varies depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.

INSTALLATION

UNPACK THE MACHINE

• WARNING Make sure that you correctly assemble the machine before use
• WARNING
  • If parts of the machine are damaged, do not use the machine.
  • If you do not have all the parts, do not operate the machine.
  • If parts are damaged or missing, contact the service center.

1. Open the package.
2. Read the documentation provided in the box.
3. Remove all the unassembled parts from the box.
4. Remove the machine from the box.
5. Discard the box and packing material in compliance with local regulations.

INSTALL THE BIT

1. Push forward / reverse switch in “neutral” position to lock the trigger.
2. Turn the chuck counter-clockwise to open.
3. Tilt the machine upwards to keep the bit from falling out
4. Put the bit into the opening of the chuck.
5. Make sure that the bit is centered, then turn the chuck clock-wise to tighten.

NOTE Do not use a wrench to tighten or loosen the chuck.

WARNING Put the bit straight into the chuck jaws. Do not put the bit into the chuck jaws at an angle then tighten.

REMOVE THE BIT

1. Push forward / reverse switch in “neutral” position to lock the trigger.
2. Turn the chuck counter-clockwise to open.
3. Remove the bit.

WARNING Be prepared for binding at bit breakthrough. When these situations occur, drill has a tendency to grab and kick opposite to the direction of rotation and could cause loss of control when breaking through material. If not prepared, this loss of control can result in possible serious injury.

INSTALL THE BATTERY PACK WARNING

• If the battery pack or charger is damaged, replace the battery pack or the charger.
• Stop the machine and wait until the motor stops before you install or remove the battery pack.
• Read, know, and do the instructions in the battery and charger manual.

1. Align the lift ribs on the battery pack with the grooves in the battery compartment.
2. Push the battery pack into the battery compartment until the battery pack locks into place.
3. When you hear a click, the battery pack is installed.

REMOVE THE BATTERY PACK

1. Push and hold the battery release button.
2. Remove the battery pack from the machine.

OPE RATION

• WARNING Always wear eye protection.
• WARNING Do not use any attachments or accessories not recommended by the manufacturer of this product.

START THE MACHINE NOTE The machine can not work until the forward / reverse switch is pushed fully to the left or right. Do not operate the machine at low speeds for extended periods of time.

1. Pull the trigger to turn the drill ON.

Variable speed
The machine has a variable speed switch that delivers higher speed with increased trigger pressure and lower speed with decreased trigger pressure.

STOP THE MACHINE

1. Release the trigger to turn the machine OFF.

WARNING Release the trigger and allow the machine to come to a complete stop.

LED LIGHT

The LED light illuminates when the trigger is depressed. It provides extra light for increased visibility.

TWO-SPEED SWITCH The machine has a two-speed switch designed for drilling or driving at LO (1) or HI (2) speeds. A slide switch is on top of the machine.

1. When you use the machine in the LO (1) speed, the speed decreases and the machine has more power and torque.
2. When you use the machine in the HI (2) speed, the speed increases and the machine has less power and torque.

WARNING Use LO (1) speed for high power and torque applications and HI (2) speed for fast drilling or driving applications.

FORWARD / REVERSE SWITCH
The machine has the switch (forward / reverse) above the trigger to change rotation.

1. When the switch is on the left side of the trigger, the bit direction is forward (tightening).
2. When the switch is on the right side of the trigger, the bit direction is reversed (loosening).
3. Put the switch in the OFF (center lock) position to help decrease the possibility of accidental starting when not operating.

• WARNING Release the trigger and let the chuck come to a complete stop.
• WARNING Let the chuck to come to a complete stop before changing the direction of rotation.
•   NOTE The machine does not operate until the forward / reverse switch is pushed fully to the left or right.

CLUTCH SETTINGS

1. A. The direction to decrease torque.
2. B. The direction to increase torque.

DRILL MATERIALS

• When drilling hard, smooth surfaces, use a center punch to mark the desired hole location. This can prevent the drill bit from slipping off-center when drilling is started
• When drilling metals, use a light oil on the drill bit to prevent it from overheating. The oil can prolong the life of the bit and increase the drilling action
• If the bit jams in the workpiece or if the drill falls, stop to use the machine immediately. Remove the bit from the workpiece and analyze the cause of the jam.

NOTE This drill has an electric brake. When the switch trigger is released, the chuck stops turning. When the brake is functioning properly, sparks can be visible through the vent slots on the housing. This is normal and is the action of the brake.

WOOD DRILLING
For maximum performance, use high speed steel bits for wood drilling.

1. Operate the machine at a very low speed to prevent the bit from slipping off the starting point. Increase the speed as the drill bit bites into the material.
2. When drilling through holes, put a piece of wood behind the workpiece to prevent ragged or splintered edges on the back side of the hole.

METAL DRILLING
For maximum performance, use high speed steel bits for metal or steel drilling.

1. Operate the machine at a very low speed to prevent the bit from slipping off the starting point.
2. Hold consistent speed and pressure to avoid overheating the bit. Applying too much pressure can: Overheat the drill; Wear the bearings; Bend or burn bits; and Produce off-center or irregular-shaped holes.
3. When drilling large holes in metal, start with a small bit, then finish with a large bit. Also, lubricate the bit with oil to improve drilling action and increase the bit’s life-time.

MAINTENANCE

• CAUTION Do not let brake fluids, gasoline, petroleum-based materials touch the plastic parts. Chemicals can cause damage to the plastic, and make the plastic unserviceable.
• CAUTION Do not use strong solvents or detergents on the plastic housing or components.
• WARNING Remove the battery pack from the machine before maintenance.

CLEAN THE MACHINE

• CAUTION The machine must be dry. Humidity can cause risks of electrical shocks.
  • Clear the unwanted material out of the air vent with a vacuum cleaner.
  • Do not spray the air vent or put the air vent in solvents. Clean the housing and the plastic components with a moist and soft cloth.

TECHNICAL DATA

The recommended ambient temperature range:

LIMITED WARRANTY

• Greenworks hereby warranties this product, to the original purchaser with proof of purchase, for a period of three (3) years against defects in materials, parts or workmanship.
• Greenworks, at its own discretion, will repair or replace any and all parts found to be defective through normal use, free of charge to the customer.
• This warranty is valid only for units which have been used for personal use, that have not been purchased or rented for industrial/commercial use, and that have been maintained in accordance with the instructions in the owner’s manual supplied with the product when new.

TEMS NOT COVERED BY WARRANTY:

1. Any part that has become inoperative due to misuse, commercial use, abuse, neglect, accident, improper maintenance, or alteration; or
2. The unit, if it has not been operated and/or maintained in accordance with the owner’s manual; or
3. Normal wear;
4. Routine maintenance items such as lubricants, blade sharpening;
5. Normal deterioration of the exterior finish due to use or exposure.

HELPLINE: Warranty service is available by calling our toll-free helpline at 1-888-909-6757.

TRANSPORTATION CHARGES:
Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. It is the purchaser’s responsibility to pay transportation charges for any part submitted for replacement under this warranty unless such return is requested in writing by Greenworks.

• USA address: Greenworks Tools P.O. Box 1238, Mooresville, NC 28115
• Canadian address: G reenworks Tools Canada, Inc. P.O. Box 93095, Newmarket, Ontario, L3Y 8K3
• Mexico address : TECNOLOGIA CAMPO Y JARDIN S.A. DE C.V. ADMINISTRADORES No. 5336 A, COL. ARCOS DE GUADALUPE, ZAPOPAN , JALISCO , C.P. 45037

EXPLODED VIEW

www.greenworkstools.com
greenworksgear.com

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