DINAN D760-0064 Intake Resonator Delete Pipe Instruction Manual

DINAN D760-0064 Intake Resonator Delete Pipe

Product Information

Specifications

• Product Name: Dinan Intake Muffler Delete System
• Model : D760-0064
• Compatible Vehicles:
  • 2014-24 F56 Mini Cooper S
  • 2015-24 F56 Mini Cooper JCW
  • 2015-24 F55 Mini Cooper S 4-door
  • 2016-24 F57 Mini Cooper S Convertible
  • 2017-24 F57 Mini Cooper JCW Convertible
  • 2016-24 F54 Mini S Clubman & All4
  • 2017-19 F54 Mini JCW Clubman All4
  • 2017-24 F60 Mini S Countryman & All4
  • 2018-19 F60 Mini JCW Countryman All4
  • 2019-22 F48 X1 sDrive28i & xDrive28i
  • 2019-23 F39 X2 sDrive28i & xDrive28i

Description

The Dinan Intake Muffler Delete System is a performance enhancement product designed to increase performance and durability while providing an aesthetic design. It has been meticulously developed by the Dinan Engineering Team to ensure customer satisfaction for many years.

Installation Instructions

Removal of Stock System:

1. Pull the acoustic cover up and out of the rubber mounts and remove it.
2. Remove the strut brace (if equipped).
3. Detach the seal.
4. Remove the clip and loosen the two cap nuts. Open the four locks by turning them counterclockwise.
5. Remove the windshield panel cover.
6. Detach the protective cap and remove the nut.
7. Detach the wiper arm.
8. Loosen the cap nut and open the three locks by turning them counterclockwise.
9. Unclip and remove the cover upwards from the holding rail.
10. Remove the screw and detach the harness.
11. Release the expansion rivet and release the screw.
12. Remove the partition wall.
13. Release the expanding rivets and remove the mounting for the engine compartment lid gasket.
14. Unscrew the three screws and unclip the fuel line from the holder.
15. Remove the second bulkhead at the top.
16. Release the clamps and release the clean air pipe from the intake silencer housing.

Installation of Dinan System:
Please refer to page 10 of the user manual or contact Dinan’s Technical Support Staff at 800-341-5480 for detailed installation instructions.

FAQ

What should I do if I have difficulties during the installation?
If you encounter any difficulties during the installation process or if the instructions are unclear, please call Dinan’s Technical Support Staff at 800-341-5480 for assistance.

Can I install the Dinan Intake Muffler Delete System myself?
The installation process requires certain skills and tools. If you do not have the required skills or tools, it is recommended to arrange for a qualified repair facility to perform the installation.

Thank you for being selective enough to choose a Dinan Intake Muffler Delete System. The Dinan Engineering Team has spent many hours developing this product to ensure that you will receive increased performance, durability, and an aesthetic design that you as a customer will be able to enjoy for many years. Ease of installation and maintenance is important to us and has been highly considered throughout the design process.

Before performing the installation, familiarize yourself with these instructions as it should help you with the process. If you feel that you do not have the required skills or tools, please arrange for a qualified repair facility to perform the installation. If you have any difficulties during the installation, or if these instructions are not clear to you, please call Dinan’s Technical Support Staff at 800-341-5480.

Again, thank you for choosing Dinan. Enjoy.

Installation Instructions

D760-0064:

B46 INTAKE RESONATOR DELETE

• 2014-24 F56 Mini Cooper S
• 2015-24 F56 Mini Cooper JCW
• 2015-24 F55 Mini Cooper S 4-door
• 2016-24 F57 Mini Cooper S Convertible
• 2017-24 F57 Mini Cooper JCW Convertible
• 2016-24 F54 Mini S Clubman & All4
• 2017-19 F54 Mini JCW Clubman All4
• 2017-24 F60 Mini S Countryman & All4
• 2018-19 F60 Mini JCW Countryman All4
• 2019-22 F48 X1 sDrive28i & xDrive28i
• 2019-23 F39 X2 sDrive28i & xDrive28i

Document Revision:
Release Date: September 25, 2023

REMOVAL OF STOCK SYSTEM

1. Pull acoustic cover (1) up and out of the rubber mounts and remove.
2. Remove the strut brace (if equipped).
3. Detach seal.
4. Remove clip (1). Loosen 2 Cap nuts (2). Open 4 Locks (3) by turning them counter-clockwise.
5. Remove the windshield panel cover.
6.  Detach the protective cap and remove the nut.
7. Detach wiper arm (1).
8. Loosen 1 Cap nut (1). Open 3 Locks (2) by turning them counter-clockwise.
9. Unclip and remove the cover upwards from the holding rail.
10. Remove the crew and detach the harness.
11. Release the expansion rivet and release the screw.
12. Remove the partition wall.
13. Release expanding rivets (1). Remove the mounting for the engine compartment lid gasket.
14. Unscrew the 3 screws and unclip the fuel line from the holder.
15. Remove the second bulkhead at the top.
16. Release clamps. Release clean air pipe from intake silencer housing.
17. Remove screw.
18. Release blow by by-heater line and disconnect from the cylinder head cover.
19. Release vacuum line and disconnect.
20. Unlock clamp at the turbo inlet.
21. Raise the lean air pipe, release connector (1) on the heating element, and disconnect.
22. Remove the clean air pipe.
23. Remove the flex section (1), turbo inlet wire-form retainer (2), and Blow by heater plug line (3).
24. Feed in Dinan pipe and attach connector (1) to the heating element. Connector (1) must engage audibly.
25. Connect lines (1) & (2) to Dinan pipe. The Dinan pipe must audibly engage with the turbo inlet. Tighten screw (3) to 6 ft-lbs. Connect line (4) to the cylinder head cover. Line (4) must audibly engage.
26. First, connect the flex pipe (1) to the air box and then to the Dinan pipe. Ensure flex section orientation is as shown below. Tighten clamps (2) to 2.2 ft-lbs.
27. Position the second bulkhead at the top. Tighten down screws (1). Clip-in fuel line into the holder (2).
28. Install wire harness plate on the bulkhead.
29. Position mounting for engine compartment lid gasket. Secure expanding rivets (1).
30. Position partition wall (3). Tighten screw (2). Attach expanding rivet (1).
31. Install the left and right windshield panel cover.
    • Fit and clip-in right cover (2) in the holding rail.
    • Lock screw plugs (1).
32. Jothe in wiper arm and tighten with nut (2) to 26 ft-lbs. Install protective cap (1).
33. Install rear windshield panel cover.
    • Thread in the windshield panel cover (3).
    • Turn the locks (2) to the right until the stop is reached.
    • Tighten cap nuts (1) to 2.2 ft-lbs.
    • Attach the clip.
34. Install top bulkhead cover. Reinstall seal.
35. Install the acoustic cover.
36. Install strut brace if equipped.

Dinan Engineering 4800 US Hwy 280 West Opelika, AL 36801 Phone : 800.341.5480

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