DFK 64S07U03-ZFORCE 950 Sport Trail Instructions
- June 14, 2024
- DFK
Table of Contents
INSTALLATION INSTRUCTIONS
CF MOTO
ZFORCE 950 Sport/Trail (2023)
SAFETY INSTRUCTIONS
WARNING: Failure to follow all safety and operating instructions and
warnings regarding use of this product can result in serious bodily injury.
THOUROUGHLY READ ENTIRE ASSEMBLY INSTRUCTIONS BEFORE STARTING THE ASSEMBLY OF
THE CAB KIT
ALL PARTS shown in the assembly instructions MUST BE INSTALLED. Failure to
fully assemble the product before use could result in personal injury.
Assembly of product requires use of hand or power tools. If you are not
experienced in using these types of tools, have product dealer do the install
for you.
Some parts contain sharp edges, wear protective gloves if necessary.
Always keep your assembly area clean, uncluttered and well lit.
Keep visitors and children a safe distance away from the assembly area.
Visitors should wear the same safety equipment described in this section.
Never operate your UTV with the cab doors open. Failure to properly latch the
doors before moving the vehicle could result in serious injury.
Dress for safety. DO NOT wear loose clothing, gloves, neckties or jewelry if
using power tools to assemble this product.
Insert all nut covers after you finish installation.
Never drive your UTV with the cab front window in FULL open position.
Failure to properly latch front window before driving the vehicle could result
in serious injury.
Please be careful to not break the large black plastic washers by
overtightening. Torque screws to a maximum 3.7 foot-pound force (5 Nm)!!!
WARNING: For safety purposes, if the HardCabs Cab doors are removed, it
is mandatory that the OEM manufactured Half Doors or Nets are REINSTALLED
before operating the vehicle.
MAINTENANCE AND CLEANING
To clean polycarbonate surface use soapy water solution or other subtle means.
Wash off Dirt and dust with a gentle water stream and wipe off with wet or
soft towel in the direction from top to bottom.
The recommended frequency of cleaning of polycarbonate panels is about 1 time
per month or according to the actual degree of dirtiness.
Do not use detergents that could scratch the surface plates. (abrasives, harsh
fabrics, etc.)
Do not use solvents or alkaline detergents or cleaners with ammonia (ammonium
hydroxide).
Do not remove the impurities from the surface with razor blades or other sharp
items.
Do not clean cab when the polycarbonate plates are heated by the sun.
Do not use a squeegee, it could scratch surface plates.
Do not power wash at a strength of more than 725psi (50 Bar).
The manufacturer is not responsible for surface scratches due to failure to
comply with the above instructions.
All bolted connections of cab must be checked and tightened by user at regular
intervals.
It is necessary to check the air filter of the heater regularly, depending on
the dust environment in which the vehicle is operated.
CAB PREVIEW
ELECTROINSTALLATION
Remove the plastic hood cover from the UTV.
Find the original mark on the right
side of the dashboard
Drill the hole Ø 20 mm on marked
position for wiper/washer harness.
Connect the power supply harness to the original
terminals under the hood. Cable ring terminal on red wire to the ACC terminal
and cable ring terminal on the black wire to B- terminal.
Find the cooling system
radiator pressure cap.
Dismantle two fixing screws on
the radiator pressure cap and mount the washer tank holder with washer tank.
Use the original screws.
Attach the radiator pressure cap on the washer
tank holder with included fixing assemblies.
Connect the wiper/washer
harness with the power supply harness.
Connect the wiper/washer
harness and the washer tube with the washer motor. Roll up the excess length
of the cabling and attach it to the frame of the UTV.
Route the wiper/washer harness
through the prepared hole on dashboard
Route the wiper/washer harness on the UTV frame and the
front upper ledge to the wiper motor.
Connect the wiper/washer harness to the wiper
motor.
Route
the washer tube through the plastic grommet on windshield to the washer jet on
wiper arm.
Remove the cap from the empty slot
on the UTV control panel.
Route the wiper/washer harness through the hole for the
switch.
Connect the wiper/washer harness with the wiper/washer switch.
Install the wiper/washer switch into the UTV dashboard.
HEATER
Connect the heater harness with the power supply harness.
Drill the hole Ø 35 mm for heater
harness to the plastic cover.
Route the heater harness through the prepared
hole.
Drill
two holes Ø 25 mm for heater water hoses.Find the UTV frame tubes under the
dashboard for mounting heater holder.
Another view of the UTV frame tubes for mounting heater holder.
Loosen
the heater holder clamps.
Remove the clamps from the heater
holder.
Place the heater holder on the UTV frame tubes.
Install
the heater holder clamps back to the original position.
Close the clamps and fix the
heater holder with included fixing assemblies.
Place the heater assembly on the
heater holder in accordance with the holes.
Attach the heater assembly to the
heater holder with included fixing assemblies.
Route the heater water hoses
through the prepared holes.
Drill two holes Ø 55 mm to the
dashboard for the heater air hoses
Route the rear air hoses from
the heater through the prepared holes.
Cut the air hoses to correct
length and insert the air vents onto the hoses.
Fix the air vents with the hoses by included tightening straps. Press the air
vents into the holes.
Place the heater control panel on
heater body in accordance with the nuts.Mark the heater control
panel holes position on the UTV dashboard.
Drill two holes Ø 8 mm to the
dashboard over the heater on marked positions.
Mount the heater control
panel on the heater body with included fixing assemblies and on dashboard with
included plastic rivets.
Connect the heater harness with the ventilator
switch and with the valve switch.
Scheme of the valve switch
connection.
Connect the heater harness with the heater.
Route the front heater air
hoses through the heater control panel holes.
Cut the air hoses to correct length and insert the air vents onto the hoses.
Fix the air vents with the hoses by included tightening straps. Press the air vents into the holes.
CAUTION
DO NOT MANIPULATE WITH ENGINE OR WITH ENGINE COOLING SYSTEM IF THAT PARTS OF
MACHINE IS HOT! WHEN ENGINE IS HOT, ANY MANIPULATION CAN RESULT IN SERIOUS
BODY INJURY!
Prepare the heater water hose assembly with the water pump and the el. mag
valve for installation.
Heater input water hose connection scheme.
Connect the heater input water hose assembly to the upper hose
on the front cooler radiator.
Secure the original hose by
clamps. Cut the original hose between clamps and insert the tightening straps
onto the heater hose. Insert the heater hose onto the “Y” coupling. Fix the
hose with the couple by tightening straps.
Prepare the heater water hose
assembly with the bleeding valve for installation.
Heater output water hose connection
scheme.
Connect the heater output water hose assembly to the bottom hose on the front
cooler radiator.
Secure the original hose by clamps.
Cut the original hose between clamps and insert the tightening straps onto the
heater hose. Insert the heater hose onto the “Y” coupling. Fix the hose with
the couple by tightening straps.
Connect the heating hoses using the
bleeding valve together. Use tightening straps for fixing.
Connect the el. valve with water pump harness and then with the
heater harness.
Connect the water pump harness with the water
pump.
BLEEDING INSTRUCTIONS
- After installing the heater circuit, open the radiator and coolant reservoir of the vehicle and add coolant to both the coolant reservoir and radiator level is up to the MAX line.
- Install coolant reservoir and radiator caps.
- Activate heater fan, turn on the electromagnetic valve and put the heating level to maximum.
- Run engine at idle with coolant reservoir cap ON until the cooling fan cycles two times.
- If a DFK bleeding valve is is included in the heater assembly, open it at nominal RPM until a continuous stream of fluid flows out of it.
- Bleed even after the engine has warmed up to operating engine temperature and repeat several times until full flow, without air bubbles, escapes from the bleed plug holes.
- Check for heat coming out of the heater unit.
- Turn the ingnition switch off and allow the engine to cool down.
- After the engine cools down check the coolant level in the radiator reserve tank.
- Close all coolant containers and bleeding valve before driving.
- After the test drive, check the coolant level in the radiator reserve tank and add coolant as necessary.
- Check for leaks in the entire heating circuit. Leaks can cause additional aeration.
FRONT PANEL
If you have a cab including doors. Remove the glove box door. The glove box will not open after the door is installedPlace the left part of the
glove box cover on the dashboard in accordance with original screw position
(note: glove box cover is a part of the right door)
Fix the left part of the glove
box cover with included screw.
Place the right part of the glove box cover on the
dashboard in accordance with original screw position.
Fix the right part of the glove box
cover with included screw. 
Snap the center part of the glove box cover to the
original plastic glove box cover holders.Place the front bottom ledge onto the UTV roll cage and the UTV body.Place the front bottom ledge
holders onto the front bottom ledge in accordance with the holes on both
sides.
Attach the front bottom ledge holders to the front bottom ledge
with included fixing assemblies on both sides.
Attach the front bottom ledge
holders to the UTV frame with included fixing assemblies on both sides.
Place the
front upper ledge onto the UTV roll cage in accordance with the original
holes.
Attach
the front upper ledge to the UTV frame with included fixing assemblies.
Place the front glass assembly on the upper ledge in accordance with
the holes.
Fix the front glass assembly
hinges with the front upper ledge by included bolts, washers, nuts and
covers.
Install the gas spring pin into the gas spring
holder on the front bottom ledge on both sides.
Install front gas spring into the
gas spring holders on both sides.
Loosen screws on glass stop
assembly and adjust the glass stop to the best position for glass lock on both
sides.
Install
the wiper assembly onto the windshield.
REAR PANEL
Loosen the clamping levers and turn the rear panel holders to the neutral
position.
Place the rear panel on the UTV frame. 
Adjust the rear panel assembly to
the best position.
Turn the rear panel holders to the correct
position and tighten the clamping levers on both sides.
LEFT DOOR + RIGHT DOOR
Place the left door base assembly onto the UTV frame
Adjust the left door base
assembly to the best position.
Attach the left door base bottom
holder to the UTV frame with included fixing assemblies.
Turn the left door base
holders to the correct position and tighten the screws.
Mount the covers for original
half door hinges holders with included screws.
Install the washers onto the
hinge’s pins. Lubricate the hinges pins and install the left door assembly
onto the hinges.
If necessary, loosen the door base hinges screws and
adjust the left door to the best position. After the adjustment tighten the
hinges screws hard. Mount the gas spring pins into the gas spring pins
holders.
nstall the door gas spring onto the gas spring
pins.
Place the
left door stop assembly onto the left front bottom ledge holder.
Attach the left door stop assembly with included screws, washers,
nuts and covers.
Adjust the door stop holder and
door stop to the best position with the door. If you have adjusted the door
stop correctly, when you close the door, you will hear 2 clear metallic
clicks.
Remove two screws and washers from the frame fixing assemblies
next to the window frame.
Place the left rear view mirror
onto the door polycarbonate in accordance with saddle washers. Fix the rear
view mirror holder with included fixing assemblies.
Repeat the previous
steps with the right door assembly.
ROOF
Loosen the clamping levers and turn the roof panel holders to the neutral
position. Place the roof panel onto the UTV roll cage.
Adjust the roof panel to the
best position.
Turn the roof panel holders to the correct position and
tighten the clamping levers on both sides.
BOLT TORQUE
BOLT TORQUE SPECIFICATIONS
GENERAL TORQUE SPECIFICATION TABLE
Use the following torques when special torques are not given. These values
apply to fasteners as received from suppliers, dry, or when lubricated with
normal engine oil. They do not apply if special graphited or moly disulphide
greases or other extreme pressure lubricants are used. This applies to both
UNF and UNC threads. Remember to always use grade five or better when
replacing bolts.
IMPORTANT: On all PLATED GRADE 8 bolts, reduce torque 15% from listed
bolt torque specification.
| SAE Grade No. | 2 | 5 | 8* |
|---|
Bolt head identification mark as per grade.
NOTE: Manufacturing Marks Will Vary
Bolt Size| TORQUE| TORQUE| TORQUE
Pounds Feet| Newtoin Meters| Pounds Feet| Newton-Meters|
Pounds Feet| Newton-Meters
Inches| Millimeters| Min.| Max.| Min.| Max.|
Min.| Max.| Min.| Max.| Min.| Max.| MM.|
Max.
1/4| 6.35| 5| 6| 7| 8| 9| 11| 12| 15| 12| 15| 16| 20
5/16| 7.94| 10| 12| 14| 16| 17| 21.| 23| 28| 24| 29| 33| 39
3/8| 9.53| 20| 23| 27| 31| 35| 42| 48| 57| 45| 54| 61| 73
7/16| 11.11| 30| 35| 41| 47| 54| 64| 73| 87| 70| 84| 95| 114
1/2| 12.70| 45| 52| 61| 70| 80| 96| 109| 130| 110| 132| 149| 179
9/16| 14.29| 65| 75| 88| 102| 110| 132| 149| 179| 160| 192| 217| 260
5/8| 15.88| 95| 105| 129| 142| 150| 180| 203| 244| 220| 264| 298| 358
3/4| 19.05| 150| 185| 203| 251| 270| 324| 366| 439| 380| 456| 515| 618
7/8| 22.23| 160| 200| 217| 271| 400| 480| 542| 651| 600| 720| 814| 976
1| 25.40| 250| 300| 339| 406| 580| 696| 787| 944| 900| 1080| 1220| 1464
1-1/8| 25.58| –| –| –| –| 800| 880| 1085| 1193| 1280| 1440| 1736| 1953
1-1/4| 31.75| –| –| –| –| 1120| 1240| 1519| 1681| 1820| 2000| 2468| 2712
1-3/8| 34.93| –| –| –| –| 1460| 1680| 1980| 1278| 2380| 2720| 3227| 3688
I-I2| 38.10| –| –| –| –| 1940| 2200| 2631| 3983| 3160| 3560| 4285| 4827
•Thick Nuts must be used with
METRIC BOLT TORQUE SPECIFICATIONS
| Size of Screw | Course Thread | Fine Thread | |
|---|---|---|---|
| Property Class | Pitch (mm) | Pounds Feet | Newton-Meters |
| Pitch (mm) | Pounds Feet | Newton-Meters | |
| M6 | 5.6 | 1.0 | 3.6-5.8 |
5.8-9.4
7.2.10| 4.9-7.9
7.9-12.7
9.8-13.6| –| –
–
–| –
–
–
8.8
10.9
M8| 5.6| 1.25| 7.2.14
17-22
20-26| 9.8.19
23-29.8
27.1-35.2| 1.0| 12-17
19-27
22-31| 16.3-23
25.7-36.6
29.8-42
8.8
10.9
M10| 5.6| 1.5| 20-25
34-40
38-46| 27.1-33.9
46.1-54.2
51.5-62.3| 1.25| 20-29
35-47
40-52| 27.1-39.3
47.4-63.7
54.2-70.5
8.8
10.9
M12| 5.6| 1.75| 28-34
51-59
57-66| 37.9-46.1
69.1-79.9
77.2-89.4| 1.25| 31-41
5-68
62-75| 42-55.6
75.9-92.1
84-101.6
8.8
10.9
M14| 5.6| 2.0| 49-56
81-93
96-109| 66.4-75.9
109.8-126
130.1-147.7| 1.5| 52-64
90-106
107-124| 70.5-86.7
122-143.6
145-168
8.8
10.9
M16| 5.6| 2.0| 67-77
116-130
129-145| 90.8-104.3
157.2-176.2
174.8-196.5| 1.5| 69-83
120-138
140-158| 93.6-112.5
162.6-187
189.7-214.1
8.8
10.9
M18| 5.6| 2.0| 88-100
150-168
175-194| 119.2-136
203.3-227.6
237.1-262.9| 1.5| 100-117
177-199
202-231| 136-158.5
239.8-269.6
273.7-313
8.8
10.9
M20| 5.6| 2.5| 108-130
186-205
213-249| 146.3-176.2
252-277.8
288.6-337.4| 1.5| 132-150
206-242
246-289| 178.9-203.3
279.1-327.9
333.3-391.6
8.8
10.9
Declaration of Conformity
DFK Cab, s.r.o.
Behind Olšávka 391
686 01 Uherské Hradiště
Czech Republic / Czech Republic
DFK Cab, s.r.o.
Za Olšávkou 391
Uherské Hradiště 686 01
Czech Republic
Tel: +420 572 520 061,3
Fax: +420 572 520 071
E-mail:dfk@dfk.cz
www.dfk.cz
www.dfk.cz/podpora-utv
password: 78a6xu6mj8G
Documents / Resources
| DFK
64S07U03-ZFORCE 950 Sport
Trail
[pdf] Instructions
64S07U03-ZFORCE 950 Sport Trail, 64S07U03-ZFORCE 950, Sport Trail, Trail
---|---
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>