SEALEY CP1204 Cordless Impact Wrench Instruction Manual

June 14, 2024
SEALEY

SEALEY CP1204 Cordless Impact Wrench

SEALEY-CP1204-Cordless-Impact-Wrench-product

Product Information

Specifications

  • Model: CP1204
  • Series: SV12
  • Drive Size: 3/8SQ
  • Power Source: 12V Cordless

Product Usage Instructions

Safety
It is important to follow these safety guidelines to ensure safe and proper usage of the impact wrench:

General Safety

  • Maintain the impact wrench and battery in good condition, regularly checking for proper alignment of moving parts.
  • Replace or repair damaged parts only with an authorized service agent and recommended parts to avoid any potential dangers and warranty invalidation.
  • Always switch off the impact wrench before installing the battery pack.
  • Keep the impact wrench and charger clean for optimal performance and safety.
  • Remove any ill-fitting clothing, ties, watches, rings, loose jewelry, and contain long hair to prevent accidents.
  • Evaluate the work area before using the impact wrench, taking note of potential electrical items or water piping in ceilings, floors, and enclosures.
  • Ensure the battery pack is correctly inserted into the impact wrench handle and securely latched before attempting to switch it on.
  • Secure loose workpieces with a clamp, vice, or another adequate holding device to prevent accidents.
  • Avoid unintentional starting of the impact wrench.
  • Wear approved safety eye protection that meets safety standards (standard spectacles are not sufficient).
  • Maintain correct balance and footing, ensure the floor is not slippery, and wear non-skid shoes.
  • Keep in mind that this impact wrench does not need to be plugged into the main power.
  • Keep the direction switch in the locked position until the impact wrench is required for use.
  • Keep children and unauthorized persons away from the working area to prevent accidents.
  • DO NOT use the impact wrench where there are flammable liquids, solids, or gases, such as paint solvents, etc., to avoid potential hazards.
  • DO NOT allow children to operate the impact wrench.
  • DO NOT operate the impact wrench if any parts are missing, as this may cause failure and/or personal injury.
  • DO NOT hold unsecured workpieces in your hand while operating the impact wrench.
  • DO NOT leave the impact wrench operating unattended.
  • DO NOT carry the impact wrench with your finger on the power switch. Keep the direction switch in the locked position.
  • DO NOT use the impact wrench for a task it is not designed to perform.
  • DO NOT operate the impact wrench when you are tired or under the influence of alcohol, drugs, or intoxicating medication.
  • DO NOT get the impact wrench or battery charger wet or use them in damp or wet locations.

Hand Arm Vibration
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately. Please operate the impact wrench in accordance with these instructions to minimize the risk of vibration-related issues. This tool complies with the vibration testing section of the Machinery Directive 2006/42/EC.

Frequently Asked Questions (FAQ)

  • Q: What should I do if my impact wrench or battery pack gets wet?
    A: If the impact wrench or battery charger gets wet, do not use them and avoid using them in damp or wet locations. Contact an authorized service agent for assistance.

  • Q: Can children operate the impact wrench?
    A: No, children should not operate the impact wrench. Keep it away from the reach of children.

  • Q: How should I secure a workpiece while using the impact wrench?
    A: It is recommended to secure loose workpieces with a clamp, vice, or other adequate holding device to prevent accidents.

  • Q: What should I do if I notice any damaged parts?
    A: If you notice any damaged parts, do not continue using the impact wrench. Contact an authorized service agent for repair or replacement.

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT:
PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

SAFETY

GENERAL SAFETY

  • Maintain the Impact Wrench and battery in good condition. Check moving parts alignment on a regular basis.
  • Replace or repair damaged parts. Use an authorized service agent and recommended parts only. Unauthorized parts may be dangerous and will invalidate the warranty.
  • Ensure the Impact Wrench is switched off before installing the battery pack.
  • Keep the Impact Wrench and charger clean for the best and safest performance.
  • Remove ill-fitting clothing. Remove ties, watches, rings, and other loose jewelry and contain long hair.
  • Evaluate the work area before using the Impact Wrench e.g. ceilings, floors and enclosures may contain electrical items or water piping
  • Ensure the battery pack is correctly inserted into the Impact Wrench handle and latched in place before attempting to switch on the Impact Wrench.
  • Secure loose workpieces with a clamp, vice, or another adequate holding device.
  • Avoid unintentional starting.
  • Wear approved safety eye protection (standard spectacles are not adequate).
  • Maintain correct balance and footing. Ensure the floor is not slippery and wear non-skid shoes.
  • Be aware that this Impact Wrench does not need to be plugged into the main power.
  • Keep the direction switch in the locked position until the Impact Wrench is required for use.
  • Keep children and unauthorized persons away from the working area.
  • DO NOT use the Impact Wrench where there are flammable liquids, solids, or gases, such as paint solvents, etc.
  • DO NOT allow children to operate the Impact Wrench.
  • DO NOT operate the Impact Wrench if any parts are missing as this may cause failure and/or personal injury.
  • DO NOT hold an unsecured workpiece in your hand.
  • DO NOT leave the Impact Wrench operating unattended.
  • DO NOT carry the Impact Wrench with your finger on the power switch. Keep the direction switch in the locked position.
  • DO NOT use the Impact Wrench for a task it is not designed to perform.
  • DO NOT operate the Impact Wrench when you are tired or under the influence of alcohol, drugs, or intoxicating medication.
  • DO NOT get the Impact Wrench or battery charger wet or use it in damp or wet locations.

HAND-ARM VIBRATION

WARNING! – Risk of Hand Arm Vibration Injury.

  • This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
  • This tool is subject to the vibration testing section of the Machinery Directive 2006/42/EC.
  • This tool is to be operated in accordance with these instructions.
  • Measured vibration emission value (a): 13.77m/s²

Uncertainty value (k): 1.5m/s²
Please note that the application of the tool to a sole specialist task may produce a different average vibration emission. We recommend that a specific evaluation of the vibration emission is conducted prior to commencing with a specialist task. A health and safety assessment by the user or employer will need to be carried out to determine the suitable duration of use for each tool.

  • NB: Stated Vibration Emission values are type-test values and are intended to be typical. Whilst in use, the actual value will vary considerably from and depend on many factors, such as the operator, the task and the inserted tool or consumable.
  • NB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration. The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm Vibration Syndrome.

HEALTH SURVEILLANCE
We recommend a program of health surveillance to detect early symptoms of vibration injury so that management procedures can be modified accordingly.

PERSONAL PROTECTIVE EQUIPMENT
We are not aware of any personal protective equipment (PPE) that provides protection against vibration injury that may result from the uncontrolled use of this tool. We recommend a sufficient supply of clothing (including gloves) to enable the operator to remain warm and dry and maintain good blood circulation in fingers etc. Please note that the most effective protection is prevention, please refer to the Correct Use and Maintenance section in these instructions. Guidance relating to the management of hand-arm vibration can be found on the HSC website www.hse.gov.uk – Hand-Arm Vibration at Work.

INTRODUCTION

Compact, lightweight cordless impact wrench. Comfortable composite housing with a soft grip to reduce vibration. Variable speed control trigger with lock function gives more control during application. All metal gear construction for ultimate durability and performance. Integrated LED battery level indicator and LED worklight. Supplied with belt hook for safer storage while not in use. Requires Model No. CP1200BP 12V 1.5Ah Lithium-ion Battery and Model No. CP1200MC Battery Charger.

SPECIFICATION

  • Model No:………………………………………………….. CP1204
  • Battery Options (not included):…… 12V 1.5Ah Lithium-ion
    • ………………………………………………… 12V 3Ah Lithium-ion
    • ………………………………………………… 12V 4Ah Lithium-ion
  • Breakaway Torque:……………………………. 120Nm(89lb.ft)
  • Drive:………………………………………………….. 3/8”Sq Drive
  • Fastening Torque:……………………………….. 70Nm(52lb.ft)
  • Impact Rate:………………………………………….. 0-3500bpm
  • Noise Power/Pressure:………………………….. 105/94db(A)
  • No-Load Speed:……………………………………….0-2500rpm
  • Replacement Parts:………… CP1200MC – Mains Charger
  • Vibration/Uncertainty:…………………………… 13.77/1.5m/s²

OPERATION

FITTING THE BATTERY

  • Fit the battery pack to the wrench by aligning the tongue on the battery with the groove in the housing and slide it into place.
  • Ensure that the battery pack is firmly located.
  • A click will be heard when it has locked into position.

USING THE IMPACT WRENCH

  • Fit the socket to the wrench by snapping it onto the square drive.

  • Note: Only use impact-grade sockets.

  • Select the required direction of rotation.

  • To change direction, turn the direction control (fig.1) to the left or right.

  • DO NOT attempt to change the direction of rotation whilst the trigger is depressed.

  • Speed can be controlled by varying the finger pressure on the trigger. Initial pressure will switch on the work light.

  • When tightening, take care not to over-torque small fixings.

Note: On critical fixings always check the torque with a torque wrench according to the product or vehicle manufacturer’s guidelines.

WEEE REGULATIONS

Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment (WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid waste authority for recycling information.

ENVIRONMENT PROTECTION

Recycle unwanted materials instead of disposing of them as waste. All tools, accessories, and packaging should be sorted, taken to a recycling center, and disposed of in a manner that is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

REGISTER YOUR PURCHASE HERE

  • Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications, and component parts without prior notice.
  • Important: No Liability is accepted for incorrect use of this product.

Warranty

Guarantee is 12 months from purchase date, proof of which is required for any claim.

CONTACT INFORMATION

© Jack Sealey Limited

References

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