PHALANX KCS626 Cordless Power Screwdriver User Manual

PHALANX KCS626 Cordless Power Screwdriver

GENERAL POWER TOOL SAFETY WARNINGS

WARNING: Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
WARNING: To reduce the risk of injury, read the instruction manual.

Intended Use
Your screwdriver is designed for household and consumer use only.
Supervision is required when inexperienced operators use this tool.

• Do NOT use under wet conditions or in presence of flammable liquids or gases.
• DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool.

Definitions: Safety Alert Symbols and Words

This instruction manual uses the following safety alert symbols and words to alert you to hazardous situations and your risk of personal injury or property damage.

• DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
• WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
• CAUTION: Indicates a potentially hazardous situation may result in minor or moderate injury. A (Used without word) Indicates a safety related message.
• NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.

Work Area Safety

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical Safety

• Power tool plugs must match the outlet, Never modify the plug in any way.
• Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk o electric shock.
• If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupt er (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.

Personal Safety

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or unde the influence of drugs, alcohol or medication. moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Alway: wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat, o hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up o carrying the tool. Carrying power tools with you finger on the switch or energizing power tools tha have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key lef attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control o the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

Power Tool Use and Care

• Do not force the power tool, Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
• Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

Battery Tool Use and Care

• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
• Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
• When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, seek medical help. Liquid ejected from the battery may cause irritation or bums.
• Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
• Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265 °F (130 °C) may cause explosion.
• Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

Service

• Have your power tool serviced by a qualfied repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
• Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

Additional Safety Rules for Screwdriver

• Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory or fasteners may contact hidden wiring.- Fasteners contacting a”live wire may make exposed metal parts of the power tool ‘live” and could give the operator an electric shock.
• Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.
• When working on a ladder or on scaffolding be sure to lay the tool down on its side when not in use. Some tools with large batteries will stand upright but may be easily knocked over.
• Do not use a tool that is damaged or modified. Damaged or modified battery may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
• Do not expose a tool to fire or excessive temperature. Exposure to fire or temperature above 265°F (130°C) may cause explosion.
• Follow al charging instructions and do not charge the tool outside the temperature range specified in the instructions.  Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

Additional Safety Information

• WARNING: Never modify the power tool or any part of it. Damage or personal injury could result.

• WARNING: ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses. Also use face or dust mask if cutting operation is dusty.
  ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT:

• ANSI Z87.1 eye protection (CAN/CSA Z94.3); •ANSI S12.6 (S3.19) hearing protection;

• NIOSH/OSHA/MSHA respiratory protection. WARNING: Some dust created by power sanding. sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints, • crystalline silica from bricks and cement and other masonry products,

• arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work.

• To reduce your exposure to these chemicals: work in a well-ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

• Wear protective clothing and wash exposed areas with soap and water, Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.

• Direct parties away from face and body Use the appropriate dust extractor vacuum to remove the vast majority of static and airborne dust. Failure to remove static and airborne dust could contaminate the working environment or pose an increased health risk to the operator and those in close proximity.

• Use clamps or other practical ways to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control and injury. Air vents often cover moving parts and should be avoided.

• Loose clothes, jewelly or long hair can be caught in moving parts. A

• CAUTION: When not in use, place too on its side on a stable surface where it will not cause a tripping or falling hazard.

• Some toos with large battery packs will stand upright on the battery pack but may be easily knocked over.

The label on your tool may include the following symbols. The symbols and their definitions are as follows:

BATTERY AND CHARGER

Failure to remove static and airborne dust could contaminate the working environment or pose an increased health risk to the operator and those in close proximity.

• WARNING: Read all safety warnings, instructions, and cautionary markings for the battery, USB cable and product. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
• NEVER force a charger cord plug into the tool.
• DO NOT modify a charger cord plug in any way to fit into the tool as the battery may rupture causing serious personal injury.
• DO NOT charge or use the battery in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Inserting or removing the USB cable plug from the tool may ignite the dust or fumes.
• DO NOT splash or immerse in water or other liquids
• DO NOT allow water or any liquid to enter tool.
• DO NOT store or use the tool in locations where the temperature may reach or exceed 104 °F (40 °C) (such as outside sheds or metal buildings in summer). For best life store tools in a cool, dry location. NOTE: Do not store the tool with the switch locked on. Never tape the switch in the ON position.
• DO NOT incinerate the tool even if it is severely damaged or is completely worn out. The battery can explode in a fire. Toxic fumes and materials are created when lithium-ion batteries are burned.
• • If battery contents come into contact with the skin, immediately wash area with mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithium salts.
• Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persist, seek medical attention.
• Battery liquid may be flammable if exposed to spark or flame.
• Never attempt to open the tool for any reason. If the tool case is cracked or damaged, do not charge. Do not crush, drop or damage the tool. Do not use a tool or USB cable that has received a sharp blow, been dropped, run over or damaged in any way (e.g., pierced with a nail, hit with a hammer, stepped on). Damaged tools should be returned to the service center for recyding.

Storage Recommendations

The best storage place is one that is cool and dry, away from direct sunlight and excess heat or cold. Store the fully charged tool disconnected from the USB cable.

Integral Battery Tools
NOTE: Integral Lion tools should not be put in checked baggage on airplanes and must be properly protected from short circuits if they are in carry-on baggage.

Tool Disposal
This product uses a lithium-ion rechargeable and recyclable battery. When the battery no longer holds a charge, the tool should be recyded. The tool should not be incinerated or placed in the trash. The tod can be taken for disposal to an Authorized Service Center. Some local retailers are also participating in a national recycling program (refer to RBRC®). Call your local retailer for details. If you bring the tool to an Authorized Service Center, the Center will arrange to recycle the tool and its battery. Or, contact your local municipality for proper disposal instructions in your city/town.

Important Safety Instructions for All Integral Battery Charging

• WARNING: Read all safety warnings, instructions, and cautionary markings for the battery, USB cable and product. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
• The provided USB cable is not intended for any uses other than charging the rechargeable tools with micro USB ports. Charging other types of tools may cause their batteries to overheat and burst, resulting in personal injury, property damage, fire, electric shock or electrocution.
• Use only with the Listed/Certified Information Technology (computer) Equipment.
• DO NOT expose USB cable to water, rain or snow.
• Pull by the plugs rather than the cord when disconnecting the USB cable, This will reduce the risk of damage to the plugs and cord.
• Make sure that the cord is located so that it will not be stepped on, tripped over or otherwise subjected to damage or stress.
• When charging the tool outdoors, always provide a dry location.
• DO NOT use a USB cable with a damaged cord or plugs. Have them replaced immediately.
• Foreign materials of a conductive nature, such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil or any buildup of metallic particles should be kept away from the USB and micro USB plugs and port.
• Always unplug the USB cable from the power supply when there is no tool attached to it.

Charging Procedure

WARNING: Do not use tool while it is connected to the USB cable.

1. Connect one end(smaller) of the charging cable to the charging port of the machine.
2. Plug the USB plug into any USB port. The battery indicator on the machine will light up when the machine is in charging status.
3. If the battery indicator shows that one bar is lighting up, it means there is 1/3 battery life left on the battery, etc.
4. When the battery is fully charged, all 3 bars will light up.

COMPONENTS

Important Charging Notes

1. The tool may become warm to the touch while charging. This is a normal condition, and does not indicate a problem. To facilitate the cooling of the tool after use, avoid placing the tool in a warm environment such as in a metal shed or an uninsulated trailer.
2. If the tool does not charge properly, take the tool and USB cable to your local service center.
3. You may charge a partially used battery whenever you desire, with no adverse effect on the tool.

1. Quick Release Chuck
2. Torque Adjustment Collar
3. Battery Indicator/ Charging Indicator
4. LED work light
5. Position Adjustment Button (“PUSH”)
6. Forward/Reverse Button
7. Trigger
8. Micro USB charge port
9. Flashlight
10. Flashlight Switch
11. USB Charging Cable

ASSEMBLY AND ADJUSTMENTS

Packing List

Specifications

• WARNING: To reduce the risk of serious personal injury, turn unit off before making any adjust­ments or removing/installing attachments or accessories. An accidental start-up can cause injury.
• Installing a Bit or Accessory Into a Keyless Chuck
• WARNING: To reduce the risk of serious personal injury, turn unit off before making any adjust­ments or removing/installing attachments or accessories. An accidental start-up can cause injury.
• WARNING: Do not attempt to tighten drill bits {or any other accessory) by gripping the front part of the chuck and turning the tool on. Damage to the chuck and personal injury may result. Always lock off trigger switch when changing accessories.
• CAUTION: Do not install an accessory so that any feature extends sideways past the outer rim of the chuck.

To install a bit, insert the bit into the chuck until the clip locks it in place.
To remove a bit, pull the chuck forward. Remove the bit and release the chuck

Two-Position Screwdriver
To convert the tool to an angled screwdriver push on the release button (5) and rotate the top portion of the tool as shown.

Torque Adjustment Collar
The torque adjustment collar is marked with numbers. The higher the number on the collar, the higher the torque

OPERATION

WARNING: To reduce the risk of serious personal injury, turn unit off before making any adjust­ments or removing/installing attachments or accessories. An accidental start-up can cause injury.

LED Work Light

• CAUTION: When using the work light for purposes other than screw driving or drilling be sure to remove all accessories. Unused accessories could cause injury or property damage.
• CAUTION: Do not stare at the LED. Serious eye injury could result.
• When the screwdriver is activated by pulling the trigger, the LED work light will automatically come on. The LED work light will go off when the trigger is released.

Flashlight
To turn the flashlight on, depress the on/off switch button of the flashlight and release.
To turn the flashlight off, depress the on/off switch button of the flashlight and release.

Forward/Reverse Button
The forward/reverse button determines the direction of the tool and also serves as a lock off button.

Screw Driving

1. Insert a appropriate bit or accessory into the chuck.
2. Turn the torque adjustment collar to the appropriate torque setting.
3. The screwdriver will turn on and off by squeezing and releasing the trigger.
4. To select forward rotation, release the trigger and push the forward/reverse button to the REVERSE.
5. To select reverse rotation, push the forward/ reverse button.

NOTE:

• The center position of the forward/reverse button locks the trigger in the off position. When changing the position of the forward/reverse button, be sure the trigger switch is released.
• For best performance, smaller fasteners are recommended, or screw into pre-drilled holes.
• When the screwdriver is activated by squeezing the trigger, the LED work light will automatically light up.

MAINTENANCE

WARNING : To reduce the risk of serious personal injury, turn unit off before making any adjust- ments or removing/installing attachments or accessories. An accidental start-up can cause injury.

Cleaning

• WARNING: Blow dirt and dust out of all air vents with clean, dry air at least once a week.  To minimize the risk of eye injury, always wear ANSI Z87.1-approved eye protection when performing this procedure. A WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

Accessories
WARNING: Since accessories, other than those offered by PHALANX, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only PHALANX recommended accessories should be used with this product. Recommended accessories for use with your tool are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact us.

Repairs
The battery pack is not serviceable. There are no serviceable parts inside the tool or battery pack.

WARNING: To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including brush inspection and replacement, when applicable) should be performed by a PHALANXfactory service center or a PHALANX authorized service center. Always use identical replacement parts.

WARRANTY

TWO-YEAR LIMITED WARRANTY PHALANX
warranties this product to be free from defects in material or workmanship for a period of two (2) years following the date of purchase, provided that the product is used in a home environment. This limited warranty does not cover failures due to abuse, accidental damage or when repairs have been made or attempted by anyone other than PHALANX and its Authorized Service Centers. A defective product meeting the warranty conditions set forth herein will be replaced or repaired at no charge in either of two ways: The first, which will result in exchanges only, is to return the product to the retailer from whom it was purchased (provided that the store is a participating retailer). Returns should be made within the time period of the retailer’s policy for exchanges. Proof of purchase may be required.

Please check with the retailer for its specific return policy regarding time limits for returns or exchanges. The second option is to take or send the product (prepaid to a PHALANX owned or authorized Service Center for repair or replacement at PHALANX’s option.

Proof of purchase may be required. This warranty does not apply to accessories. This warranty gives you specific legal rights and you may have other rights which vary from state to state or province to province. Should you have any questions, contact the manager of your nearest PHALANX Service Center. This product is not intended for commercial use, and accordingly, such commercial use of this product will void this warranty. All other guarantees, express or implied, are hereby disclaimed.

LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, check country-specific warranty information contained in the packaging, call the local company or see the website for such information.

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